Mocbos CFM90 User manual

CFM90
VARIADOR ELECTRONICO
DE FRECUENCIA PARA MOTOR DE C.A.
MANUAL
COMPLETO
Manual Completo
CFM90
MU 821.20/21
Rev.00
11/04/2023
MOTORTECH S.A.
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MOTORTECH S.A.
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YW900 User Manual
C ontents
Contents
Preface........................................................................................................01
Contents.......................................................................................................................03
Chapter 1 Safety and Cautions..................................................................................05
1.1 Safety Cautions................................................................06
1.2 Cautions..........................................................................09
Chapter 2 Product Information ...................................................................................13
2.1 Naming Rules......................................................................14
2.2 Nameplate..........................................................................14
2.3 CFM 90 Series of AC Drive.............................................15
2.4 Technical Specifications.....................................................15
2.5 Product Outline and Installation Hole Size.............................17
2.6 Selection Units....................................................................19
Chapter 3 Mechanical and Electrical Installation.......................................................21
3.1 Mechanical Installation........................................................23
3.2 Electrical Installation...........................................................25
Chapter 4 Operation, Display and Application Examples.................................. ...35.....
4.1 Introduction of the keypad.......................................................36
4.2 Viewing and Modifying Function Codes....................................38
4.3 Structure of Function Codes................................................... 39
4.4 View status parameters..........................................................39
Chapter 5 Function Parameter Table.........................................................................43
-03-
Chapter 6 Parameter Description.............................................................................. 71
Group F00: Basic Function Group.................................................72
Group F01: Start-stop Control Group.............................................79
Group F02: Motor Parameter Group..............................................85
Group F03: V/F Control Group......................................................88
Manual Completo
CFM90
MU 821.20/21
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Group F04: Input Terminal Group..................................................93
Group F05: Output Terminal Group.............................................104
Group F06: HMI Group...............................................................110
Group F07:Enhancement Group.................................................116
Group F08: PID Control Group....................................................122
Group F09: Fixed-length Count and Fixedtime...........................133
Group F0A: Simple PLC and Multi-stage Speed Control...............135
Group F0B: Protection Parameter Group.....................................141
Group F0C: Serial Communication Function Group......................145
Group F0D: Status Check Function Group...................................148
Chapter 8 Communication Protocol............................................................................159
8.1 Networking Mode ................................................................160
8.2 Interface mode....................................................................160
8.3 Protocol Frame Format ........................................................160
8.4 Function Protocol.................................................................161
8.5 Communication Parameter Address......................................165
-04-
Chapter 7 Maintenance and Troubleshooting...........................................................151
7.1 Routine Repair and Maintenance of the
CFM90 ........................151
7.2 Warranty Agreement............................................................153
7.3 This chapter Content............................................................153
7.4 Alarm and Fault Indications..................................................154
7.5 Fault Reset..........................................................................154
7.6 Fault History........................................................................154
7.7 AC Drive Fault Instructions and Solutions..............................154
7.8 Common Faults and Solutions..............................................157
YW900 User Manual
C ontents
Manual Completo
CFM90
MU 821.20/21
Rev.00
11/04/2023
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Chapter 1
Safety and Cautions
Safety and Cautions Definition
Read this manual carefully so that you have a thorough understanding.
Installation, commissioning or maintenance may be performed in
conjunction with this chapter. Our company will assume no ability and
responsibility for any injury or loss caused by improper operation.
Danger
Note
Indicates that failure to comply with the notice will result in severe personal
injury or even death.
Indicates that failure to comply with the notice will result in personal injury
or property damage.
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Manual Completo
CFM90
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YW900 User Manual
Chapter 1 Safety and Cautions
1.1 Safety Cautions
Use Stage Safety Grade Precautions
Danger
Before
Installation
ª
seepage, component missing or damage
upon unpacking.
ªDo not install the equipment if the packing list
does not conform to the product you received.
Do not install the equipment if you find water
During
Installation
Note
Danger
ª
transportation to prevent damage to the
equipment.
ªDo not use the equipment if any component is
damaged or missing. Failure to comply will
result in personal injury.
ªDo not touch the components with your
hands. Failure to comply will result in static
electricity damage.
Handle the equipment with care during
Danger
ª
objects such as metal, and keep it away from
combustible materials. Failures to comply
may result in a fire.
ª Do not loosen the fixed screws of the
components, especially the screws withe red
marks.
Install the equipment on incombustible
ª
drive. Failure it will result in damage to the
AC drive.
ª Install the AC drive in places free of vibration
and direct sunlight.
ª When two AC drives are laid in the same
cabinet ,
ª arrange the installation positions properly to
ensure the cooling effect.
Do not drop wire end or screw into the AC
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Use Stage Safety Grade Precautions
Danger
ª
power supply and the AC drive. Failure to
comply may result a fire.
ªEnsure that the power supply is cut off before
wiring. Failure to comply may result in
electric shock.
ªNever connect the power cables to the output
terminals(U,V,W) of the AC drive. Pay
attention to the marks of the wiring terminals
and ensure correct wiring. Failure to comply
may result in damage to the AC drive.
ªEnsure that the main cable line comply with
the standard, the line meets the EMC
requirements and the area safety standard.
Failure to comply may result in risk or
accident.
ª Never connect the power cables the braking
resistor between the DC bus terminals P+, P-
. Failure to comply may result in a fire.
ªUse a shielded cable for the encoder, and
ensure that the shielding layer is reliably
grounded.
A circuit breaker must be used to isolate the
YW900 User Manual
Chapter 1 Safety and Cautions
At wiring
Danger
ª
cable converter is configured in this manual
of the recommended model, all the
configuration line in accordance with the
connection method of the manual provides
the correct wiring. Failure to comply will
result in accidents.
ªCheck that the voltage class of the power
supply is consistent with the rated voltage
class of the AC drive.
Please confirm the peripheral equipment and
Before
Power-on
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YW900 User Manual
Chapter 1 Safety and Cautions
Use Stage Safety Grade Precautions
Danger
After
Power-on
ª
on. Failure to comply may result in electric
shock.
ªDo not touch the operation of AC drive during
the hands is wet. Failure to comply will result
in accident.
ªDo not touch any I/O terminal of the AC drive.
Failure to comply may result in electric shock.
ªDo not change the default settings of the AC
drive. Failure to comply will result in damage
to the AC drive.
ªDo not touch the rotating part of the motor
during the motor auto-tuning or running.
Failure to comply will result in accident.
Do not open the AC drive’s cover after power-
Danger
During
Operation
ª
qualified personnel during operation. Failure
to comply will result in personal injury or
damage to the AC drive.
ªDo not touch the fan or the discharging resistor
to check the temperature. Failure to comply
will result in personal burnt.
Signal detection must be performed only by
Danger
ª
is running. Failure to comply will result in
damage to the AC drive.
ªDo not start or stop the AC drive by turning the
contactor ON/OFF. Failure to comply will
result in damage to the AC drive.
Avoid objects falling into the AC drive when it
Danger
ª
power-on. Failure to comply will result in
electric shock.
ªEnsure that the AC drive is disconnected from
all power suppliers before staring repair or
maintenance on the AC drive.
Do not repair or maintain the AC drive at
During
Maint-
enance
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Use Stage Safety Grade Precautions
YW900 User Manual
Chapter 1 Safety and Cautions
Danger
ªRepair or maintenance of the AC drive may be
performed only by qualified personnel. Failure
to comply will result in personal injury or
damage to the AC drive.
ªSet and check the parameters again after the
AC drive is replaced.
During
Maint-
enance
1.2 Cautions
1.2.1 Motor Insulation Test
Perform the insulation test when the motor is used for the first time, or when
it is reused after being stored for a long time, or in a regular check-up, in
order to prevent the poor insulation of motor windings from damaging the AC
drive during the insulation test. A 500-V mega-Ohm meter is recommended
for the test. The insulation resistance must not be less than 5MΩ.
1.2.2 Thermal Protection of Motor
If the selected AC drive does not match the rated capacity of the motor ,
especially when the rated power of the AC drive is higher than that of the
motor, adjust the parameters for motor protection in the AC drive or to install
thermal relay to protect the motor .
1.2.3 Running Below and Above Rated Frequency
The AC drive provides frequency output of 0 to 600.00Hz. When the users
use the frequency converter for a long time, please pay attention to the motor
cooling or use of variable frequency motor. If the AC drive is required to run
at over 50Hz, consider the capacity of the machine.
1.2.4 Motor heat and noise
The output of the AC drive is pulse width modulation (PWM) wave with certain
harmonic frequencies, and therefore, the motor temperature, noise, and
vibration are slightly greater than those when the AC drive runs at power
frequency (50Hz).
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YW900 User Manual
Chapter 1 Safety and Cautions
1.2.5 Voltage-sensitive device or capacitor on output side of the AC drive
Do not install the capacitor for improving power factor or lightning protection
voltage sensitive resistor on the output side of the AC drive because the
output of the AC drive is PWM wave. Otherwise, the AC drive may suffer
transient overcurrent or even be damaged.
1.2.6 Contactor at the I/O terminal of the AC drive
When a contactor is installed between the input side of the AC drive and the
power supply, the AC drive must not be started or stopped by switching the
contactor on or off. If the AC drive has to be operated by the contactor, ensure
that the time interval between switching is at least one hour since frequent
charge and discharge will shorten the service life of the capacitor inside the
AC drive.
When a contactor is installed between the output side of the AC drive and the
motor,do not turn off the contactor when the AC drive is active. Otherwise,
modules inside theAC drive may be damaged.
1.2.7 When External Voltage is Out of Rated Voltage Range
The AC drive must not be used outside the allowable voltage range specified
in this manual. Otherwise, the AC drive may be damaged . If required, use a
corresponding voltage step-up or step-down device.
1.2.8 The Derating of the AC Drive
Different power grade frequency converter has its default carrier frequency,
when to run at a higher carrier.frequency, the AC Drive must to reduce the
amount when running.
1.2.9 Prohibition of Three-Phase Input Change into Two-Phase Input
Do not change the three-phase input of the AC drive into two-phase input.
Otherwise, a fault will result or the AC drive will be damaged.
1.2.10 Surge Suppressor
The AC drive has a built-in over-voltage, over-current device for suppressing
the surge voltage generated when the inductive loads around the AC drive are
switched on or off. If the inductive loads generate a very high surge voltage,
use a surge suppressor for the inductive load to prolong the service life of the
AC drive.
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YW900 User Manual
Chapter 1 Safety and Cautions
1.2.11 Ambient Temperature and De-rating
The normal use of the frequency converter ambient temperature is -10℃~40℃.
Temperature exceeds 40℃,the equipment need to reduce the amount of use.
The ambient temperature of each increase is reduced by 1.5%,the maximum
use of the ambient temperature is 50℃.
1.2.12 Altitude and De-rating
In places where the altitude is above 1000m and the cooling effect reduces due
to thin air, it is necessary to de-rate the AC drive. Contact our company for
technical support.
1.2.13 Disposal
The electrolytic capacitors, plastic parts and other devices may explode when
they are burnt. Poisonous gas is generated when they are burnt. Treat them as
ordinary industrial waste according to relevant national laws and regulations.
1.2.14 Adaptable Motor
ª
asynchronous induction motor or PMSM. For other types of motor, select a
proper AC drive according to the rated motor current.
ªThe cooling fan and rotor shaft of general motor are coaxial, which results
in reduced cooling effect when the rotational speed declines. If variable
speed is required, add a more powerful fan or replace it with variable-
frequency motor in applications where the motor runs at low frequency for
a long time.
ª The standard parameters of the adaptable motor have been configured
inside the AC drive. It is still necessary to perform motor auto-tuning or
modify the default values based on actual conditions. Otherwise, the
running effect and protection performance will be affected.
ªThe AC drive may alarm or even be damaged when short-circuit exists on
cables or inside the motor. Therefore, perform insulation short-circuit test
when the motor and cables are newly installed or during routine
maintenance. During the test, make sure that the AC drive is disconnected
from the tested parts.
The standard adaptable motor is adaptable four-polo squirrel-cage AC
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Chapter 2
Product Information
This Chapter Content
This chapter briefly introduces the operation principle, product performa-
nce, layout, nameplate, and type of instructions.
-13-
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2.3 CFM90 Series AC Drive
Table 2-1 CFM90 series model
AC Drive Model Power Capacity
(KVA)
1.5
Rated Input
Current (A)
Rated Output
Current (A)
Adaptable Motor
(KW)
8.2 0.75
4.7
Input voltage: single-phase 220V Range ：- 15%~20%
3.0
4.0
14.0 7.5 1.5
23.0 10.0 2.2
CFM90-0.7-2S
CFM90-1.5-2S
CFM90-2.2-2S
Input voltage: three-phase 380V Range: -15%~20%
1.5 3.4 0.752.3
3.0
4.0
5.0 3.7 1.5
5.8 5.12.2
CFM90-0.7-4T
CFM90-1.5-4T
CFM90-2.2-4T
5.9 10.5 8.5 4.0
CFM90-4.0-4T
2.4Technical Specifications
YW900 User Manual
C hapter 2 P roduc t Information
Table 2-2 Technical specifications of YW900
Item
Maximum frequency
Carrier frequency
Input frequency
resolution
Control
mode
Startup torque
Speed range
Torque boost
Acc/Dec
curve
0~600Hz
2.0kHz~10.0kHz The carrier frequency is automatically
adjusted based on the load features.
Digital setting: 0.01Hz
0: V/F control; 1: Vector mode 0 control
1.0Hz/150%
1:50 (Vector mode 0)
Auto torque boost
Multi-point
Specifications
Analog setting:
Max frequency 0.025%×
Manual torque boost 0.1% to 20%
Square V/F curve
Line
Linear Acc/Dec mode; Four kinds of Acc/Dec time;
Range of Acc/Dec Time: 0.0 ~ 3600.0s
Basic specifications
Overload capability
15 overload capability 60m for 120%; 60s for 150%
f rated current; 4s for 180% of rated current
V F curve/
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-14-
YW900 User Manual
C hapter 2 P roduc t Information
2
2
2.1 Naming Rules
Model code contains product information. Users can find the code on the
model designation label attached to the AC drive or the simple nameplate.
CFM90
1
2S
2
G
4
0.7
3
C
5
Fig. 2-1 Name Designation Rules
YW900 series
1
4
3
5
N a m e Ma r k De s c r iption D eta i l
AC drive
series
Voltage
level
Adaptable
power
Load type
Braking
unit mark
Voltage level
Adaptable motor
power(KW)
Load type
Braking unit
abbreviates YW900
2S: Single-phase 220V Range:-15%~20%
4T: Three-phase 380V Range:-15%~20%
Null: None
C: With abrake unit
0.4KW~4.0KW
G: General type
2.2 Nameplate
.
MODEL: CFM90 - 5.5- 4T
INPUT: AC3PH 380V 50/60Hz 14.6A/20.5A
OUTPUT: AC3PH 380V 0~600Hz 13A/17A
S/N
Model of the A C dr ive
R ated i nput v oltage,
frequenc y a nd c urrent
B a r c o de
R a ted o utput v oltage,
fre quenc y a nd c u rren t
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-16-
YW900 User Manual
Chapter 2 Product Information
Table 2-2 Technical specifications of YW900 (Continued)
Item Specifications
Basic specifications
DC braking
DC braking frequency: 0.00Hz~Maximum frequency
Braking time: 0.0 ~ 100.0s
Braking action current value: 0.0~150%
Auto voltage
regulation (AVR)
The current and voltage are limited automatically during the
running process so as to avoid frequent tripping due to
overvoltage/overcurrent.
Rapid current
limit function It helps to avoid frequent over- current faults of the AC drive.
It can keep constant output voltage automatically when the mains
voltage changes.
Simple PLC,
Multi-stage
16 - speed operating through built - in PLC or control
terminal
It realizes process-controlled closed loop PID control
system easily
Jog frequency range: 0.00Hz~Maximum frequency
Jog control
Onboard PID
Overvoltage/
Overcurrent
stall control
High performance
High-performance current vector control technology to achieve a
three-phase ACinduction motor control.
Individualized
Instantaneous
non-stop
Load feedback energy compensates the voltage reduction so
that the AC drive cancontinue to run in a short time in case of
power interruption.
Rapid current limit
Rapid software and hardware current limiting technology helps to
avoid frequentover-current fault.
Bus support
In accordance with international standard MODBUScommuni-
cation
Running
Command source
Given the control panel, control terminal, serial communication
port given. Itcan be switched by a variety of ways.
Frequency source
8 frequency sources : digital setting, analog voltage setting, analog
current
setting, pulse setting, PLC given, multi-speed setting485
communication setting, etc. It can be switched by a variety of ways
Auxiliary
frequency source
8 auxiliary frequency source. Flexible implementation of auxiliary
frequencytuning, frequency synthesis.
Input terminal
Five digital input terminals (S1~S5).
One analog input terminal (Ai1) that supports 0~10V voltage
input or 0~20mA current input.
One high-speed pulse (HDI) that receives max 50kHz frequency
high-speed input.
Output terminal
One digital output terminal.
One relay output terminal.
One analog output terminal AO that supports 0~20mA
current output or 0~10V voltage output
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YW900 User Manual
Chapter 2 Product Information
-17-
Table 2-2 Technical specifications of YW900 (Continued)
Item Specifications
Running
Key Locking and
function selection
Altitude
Protection function
Environment
Installation location
Achieve some or all of the keys locked and define the scope
of partialkeys to prevent misuse.
Powered motor short circuit test; Input/output phase failure
protection; Over current protection; voltage protection; Under
voltage protection; Over heat protection ; Overload protection;
braking resistor fault protection.
Lower than 1000m (1000m-3000m for derated use)
In-door, free from direct sunlight, dust, corrosive gas, combu-
stiblega , oil mist, steam , water drop and salt .
-10 +40 (derated use in the ambient temperature of40℃ and
50℃ )
Ambient
temperature
Humidity Less than 95%RH, without condensing
Vibration Less than 5.9m/s2(0.6g)
Storage temperature - 20℃ to + 60℃
2.5 Product Outline and Installation Hole Size
2.5.1 Product Outline
Fig. 2-3 The outline of AC drive
15
6
2
4
7
3
Operation panel
Cabinet-cover
Small cover
Input/Output hole
Fan
Bottom installation
hole
Rail mounting position
2
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-18-
D
B
W
W1
H
H1
C ha ter ro t Infor ation
Fig. 2-4 Outline dimension and installation size
Ins tallation Hole S ize of the AC Drive
Three-phase 380V series
Single-phase 220V series
CFM90-0.7-2S
CFM90-1.5-2S
CFM90-2.2-2S
CFM90-0.7-4T
CFM90-1.5-4T
CFM90-4.0-4T
CFM90-2.2-4T
145 82
190 110
145 82
190 110
115 135
152 178
115 135
152 178
72 89
98 *
72 89
98 *
Ø4
Ø5
0.90
1.95
Ø4 0.90
Ø5 1.95
D H
Table 2-3 CFM90 AC drive’s outline dimensions and installation sizes
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-20-
YW900 User Manual
C hapter 2 P roduc t Information
●U Braking voltage at stable braking system. (System selections differs
in braking voltages. The AC380V system usually selects DC 700V braking
voltage.).
●Pb Braking power.
Theoretically braking resistance is in the same power as brake’s, but consid-
ering the derating 70%. According to the formula::
0.7*P r =P b*D
●Pr Resistor power.
●D Braking frequency (The reproduction process accounts for the
propor-
tion of the entire working process)
Elevator-20%~30% Centrifuge-50%~60%
Accidental braking load-5% Commonly take 10%
2.6.2 The S election of B rake R es is tor P ower
Table 2-4Selecting brake unit
≥150Ω
Power Resistance Notes
≥100Ω
≥70Ω
80W
100W
100W
Brake unit
Single-phase 220V series
Built-in
as standard None
≥220Ω
≥220Ω
≥130Ω
150W
300W
300W
Three-phase 380V series
None
≥300Ω150W
Model
CFM90-1.5-2S
CFM90-2.2-2S
CFM90-0.7-2S
CFM90-2.2-4T
CFM90-4.0-4T
CFM90-1.5-4T
CFM90-0.7-4T
Built-in
as standard
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Chapter 3
Mechanical and Electrical Installation
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-22-
YW900 User Manual
Chapter 3 Mechanical and Electrical Installation
Danger
ª
this chapter.Please operate according to the section of "pay
attention to security matters", failure to these may cause personal
injury or damage to equip
ªInput power line is only allowed permanent fastening connection,
and the equipment must be reliable grounding.
ªEven if the inverter is in non-working state, the following terminal
may still have dangerous voltage:
-Power supply terminals: L1, L2, L3, P, Pb.
-Terminals for connecting motor: U, V, and W.
ª Waiting for 10 minutes after the power switch is off. And then you
allow to install when the AC drive discharges completely.
ªThe minimum cross-sectional area of the grounding conductor must
be equal to or greater than that of the power supply cable.
Only qualified electricians are allowed to carry out what described in
ª
to comply will result in a fire.
ªIf install two or more AC drives in a cabinet body, you should install
cooling fan first and the air temperature is less than 45℃. Overhea-
ting will cause a fire or damage to equipment.
ªThe installation and design of the AC drive must comply with relevant
laws and regulations of the installation region. If the installation of
the AC drive violates the requirements of local laws and regulations,
We our company does not assume any legal responsibility. In
addition, if user are not comply with the recommendations, the AC
drive may appear some faults not covered by the warranty.
Install the AC drive on incombustible objects such as metal. Failure
Note
3
Manual Completo
CFM90
MU 821.20/21
Rev.00
11/04/2023
MOTORTECH S.A.
Mocbos® | Enertronica Santerno
MOTORTECH S.A.
Mocbos® | Enertronica Santerno

YW900 User Manual
Chapter 2 Product Information
-19-
2.5.3 External Keyboard Dimension
2.6 Selection Braking Unit
The section recommend braking assembly is instructional data. Users can
select different resistance value and power according to actual situation
(Resistance value can not be lower than the recommended ones, the power
can be higher than recommended ones). Brake resistance can be selected
according to the power of motor in actual applied system. They are also
related to system inertia, deceleration time and potential energy load, etc.
Customs should select the AC drive according to actual situation. The bigger
of the system inertia, the shorter of the deceleration time, the more frequent
of the braking, and the braking resistence should select larger power and
smaller resistance .
Fig. 2-5 External Keyboard dimension
15.00
1.00
87.00
94.00
70.00
S
ENTERFUNC
RUN STO P
RESET
PRG ENTER
65.00
67+0.3
0
60+0.3
0
87+0.3
0
65+0.3
0
Fig. 2-7 Opening dimension diagram
for keypad without base
Fig. 2-6 Opening dimension diagram
for keypad with base
When braking, almost all renewable energy consumption of the motor is on
the braking resistor. According to the formula:
U*U/R=Pb
2.6.1 The Selection of Resistance Value
2
Manual Completo
CFM90
MU 821.20/21
Rev.00
11/04/2023
MOTORTECH S.A.
Mocbos® | Enertronica Santerno
MOTORTECH S.A.
Mocbos® | Enertronica Santerno