KEBCO COMBIVERT G6 User manual

USING THE QUICK GUIDE
• Serves for safe handling with the KEB drive converter.
• Provides information on handling, assembly and installation.
• Remains for later use at the drive converter.
• Does not replace the electronically provided instructions for use.
This instruction manual is determined exclusively for electrical personnel. Electrical personnel
for the purpose of this instruction manual must have the following qualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of IEC 60364-5-54.
• Knowledge of national safety regulations.
SAFETY INSTRUCTIONS
DANGER Interventions by unauthorized personne!
Danger to life by electric shock and malfunction!
► Modication or repair is only permitted by KEB authorized personnel.
NOTICE Getting more documentation
Hazards and risks through ignorance.
►Open the KEB homepage at www.keb.de.
► By entering the material number in the search eld, you will get the cor-
responding parts of the instructions for use.
►Read the instructions for use carefully !
►Observe the safety and warning instructions !
►If you have any questions, please contact[email protected] !
TRANSPORT
The transport must be carried out by instructed persons, observing the following instructions.
CAUTION Maximum design edges and high weight!
Contusions and bruises!
►Never stand under suspended loads.
►Wear safety shoes.
►Secure drive converter accordingly when using lifting gear.
NOTICE Behaviour in case of transport damage
►When receiving goods, check the device for transport damage such as
deformations or loose parts.
►In case of damage, contact the carrier immediately.
►Do not operate the device in case of transport damage!
STORAGE
Do not store drive converters
• in the environment of aggressive and/or conductive liquids or gases.
• at places with direct sunlight.
• outside the specied environmental conditions.
UNPACKING AND CHECKING
• Make sure that no components are bent and/or isolation distances are changed.
• The device must not be put into operation in case of mechanical defects. There is no
compliance with applicable safety standards any more.
The electrolytic capacitors of the DC link must be reformed if the drive con-
verter was stored or out of operation for more than one year.
See www.keb.de/nc/search with search term „electrolytic capacitors“.
INSTALLATION
ESD
Drive converters contain electrostatic sensitive components.
►Avoid contact.
►Wear ESD-protective clothing.
• Do not allow moisture or mist to penetrate the unit. Mount the drive converter according
to the required degree of protection.
• Make sure that no small parts fall into the device during assembly and wiring (drilling
chips, screws etc.). This also applies to mechanical components, which can lose small
parts during operation.
• The device is intended for the use in a pollution degree 2 environment.
• Maximum surrounding temperature 45°C
• Maximum pressure for liquid-cooled drive converters 10 bar (145psi) at +5…+40°C.
• UL / CSA: For push-through versions, the part of thends to “NEMA Type 1”.
• UL / CSA: Use only 75°C copper cables for UL-compliant connections for all power con-
nections!
• CSA: For installations according to the Canadian National Standard C22.2 No. 274-13
overvoltage category III.
INSTALLATION / ELECTRICAL CONNECTION
DANGER Voltage at the terminals and in the device!
Danger to life by electric shock !
►Never work under voltage on the open device or touch exposed parts.
► For any work on the unit switch off the supply voltage and secure it
against switching on.
►Wait until the drive has stopped in order that no regenerative energy can
be generated.
►Wait until the DC link capacitors are discharged (5 minutes). Verify by
measuring the DC voltage at the terminals.
►If personal protection is required, install suitable protective devices for
drive converters.
►Never bridge upstream protective devices (also not for test purposes).
►Connect the protective earth conductor properly to drive converter and motor.
► Leakage current higher than 3,5 mA: The minimum cross-section of the
protective earth conductor must comply with local safety regulations for
protective earth conductors for equipment with high leakage current.
►Install all required covers and protective devices for operation.
► Residual current: This product can cause a DC current in the protective
earth conductor. When a residual current device (RCD) or a residual cur-
rent monitor (RCM) is used for the protection of direct or indirect contact,
only a RCD or RCM of Type B is permitted for this product on the power
supply side.
For a trouble-free and safe operation, please pay attention to the following instructions:
► Check for reliable t of the device connections in order to minimize contact resistance
and avoid sparking.
►Connection of the drive converter is only permissible on symmetrical networks with a max-
imum line voltage (L1, L2, L3) with respect to earth (N/PE) of maximum 300 V. USA UL:
480 / 277 V. An isolating transformer must be used for supply networks which exceed this val-
ue. In case of non-compliance the control is not longer considered as "safe separate circuit".
►Within systems or machines the person installing electrical wiring must ensure that on
existing or new wired safe ELV circuits the EN requirement for safe insulation is still met!
► For drive converters that are not isolated from the supply circuit (in accordance with EN
61800-5-1) all control lines must be included in other protective measures (e.g. double
insulation or shielded, earthed and insulated).
►Installations with additional safety or protective measures in accordance with their re-
quirements have to be checked. When using drive converters, to be in accordance with
the given applications notes or recommendation when using these.
MEASURMENTS
Mounting position Minimum distances Dimen-
sion
Dimension in
mm
Direction of airow
C
A
B
DD
A 150
B 100
C30
D 0
X 1) 50
1) Distance to front operating
elements in the cabinet door.
WIRING
Mains connection 1-phase (L1, N) Mains connection 3-phase (L1, L2, L3)
L1
N
L1
U
V
W
N
T1 T2
PE
L1
L2
L3
PE
L1
L2
L3
U
V
W
T1 T2
1: Mains voltage 3: Mains contactor 5: COMBIVERT
2: Mains fuse 4: Mains choke (option)
DC connection Connection brake resistor
- -
U
V
W
T1 T2
++
+U
-U
PE
➄
➅
X1B
R
- -
++
U
V
W
R
PA
➃
➅
➆
➇
1: Udc 480…746V ±0% 2: DC fuse 3: COMBIVERT 4: Braking resistor
5: External starting current limiting
(only at housing E) 6: Alternative +/- at housing E
7: Only intrinsically safe braking resistors 8: Max. switch-on time 50 % /
playing time 120 s
Motor connection with temperature
monitoring Brake connection
L1
L2
L3
U
V
W
U
V
W
T1 T2
4
5
HB+
➀ ➃
Udc =205V
Imax =0,5A
HB -
Only motor inverters
1: COMBIVERT 2: Motor 3-phase 3: Temperature
measurement 4: Brake
24V supply control unit Connection of control unit
10
2
X2A
➀➁
-+
U dc = 24V - 15%...+20%
I max = 400mA
The connection of the control depends on
the programming of the machine manu-
facturer. See the documentation for the
machine.
Overcurrent protection required!
1: COMBIVERT 2: 24V supply
No. from Table 2
Housing
Terminal strip(s)
X1A X1B X1C PE
L1, L2, L3, N U, V, W +, -, ++, - -, R (PB) all PINs
G6 A 3 3 3 17
G6 B 4 4 4 7
G6 C 5 5 5 2 7
G6 E 6 6 6 1 8
Table 1: Assignment of terminals to terminal numbers
No. from
Table 1
Mounting type
Permissible cross-section
stranded wire Tightening torque
mm² with wire
end ferrule
AWG without
wire end ferrule Nm lb inch
1
Plug component 0,25…1,5 1) 30...14 0,22...0,25 2
2 Connector 0,25...1 24...16 ― ―
3Plug component 0,25...2,5 24...14 0,5…0,6 5…6
4 Plug component 0,25...6 24...10 0,5...0,8 7
5 Screw clamp 2,5...10 20...8 1,2...1,5 12
6 Screw clamp 1,5...16 16...4 2,4...4 26
7M4 Screw for
cable lug ― ― 1,3 11
8 M6 Bolt for cable lug ― ― 4,5 40
Table 2: Assignment of terminal number to cross-section and tightening torque
• Cable cross-sections and fuses must be dimensioned according to the design of the
machine manufacturer. Specied minimum / maximum values may not be fallen below /
exceeded.
1)
Malfunctions caused by loose cable connections and to short wireend ferrules !
►Use wire-end ferrules according to table 3 “Wire-end ferrules and stripping length”.
►Strip cable according to table 3 “Wire-end ferrules and stripping length”.
PROTECTION
NOTICE Important:
UL / CSA Branch Circuit Protection
COMBIVERT
Unit size
Input voltage Max. fuse size
Motor protection switch
IEC UL IEC
„gG“
UL
„J,CC, RK5“ 1)
07G6 A AC 1ph
230 V
AC 1ph
200-230 V 20A
15A Eaton PKZM0 (1) 16-E
480Y/277V, 2.0 Hp
09G6 A 20A Eaton PKZM0 (1) 20-E
480Y/277V, 3.0 Hp
07G6 A
AC 3ph
400V
AC 3ph
480V
16A
6A Eaton PKZM0 (1) 6.3-E
480Y/277V, 3.0 Hp
09G6 A 10A Eaton PKZM0 (1) 10-E
480Y/277V, 7.5 HP
10G6 A
12G6 B 20A 15A Eaton PKZM0(1) 16-E
480Y/277V, 10.0 Hp
13G6 B
25A 20 A Eaton PKZM0(1) 25-E
480Y/277V, 15.0 Hp
13G6 C
14G6 C 25A
15G6 C 35 A 40A Eaton PKZM0(1) 32-E
480Y/277V, 20.0 Hp
16G6 E 50A 50 A ―
17G6 E 63 A 60A ―
18G6 E 80A 70 A ―
19G6 E 90A ―
1) Information on the manufacturers of UL approved fuses are available in the in-
structions for use of the corresponding housing size.
Cross-section Wire-end ferrule Metal sleeve length Stripping length
0,50mm2
with plastic collars
(DIN 46228-4)
10mm 12mm
0,75 mm212 mm 14 mm
1,00mm212mm 15mm
1,50mm2
without plastic collars
(DIN 46228-1)10mm 10mm
0,14…1,5 mm2
single- or newire
without wire-end ferrule ―10…15 mm
Table 3: Wire-end ferrules and stripping length
START-UP AND OPERATION
WARNING
Function of the drive converter determines the machine manufacturer!
Hazards caused by unintentional behavior of the drive!
►The documentation of the machine manufacturer is required for the
start-up and operation of the product.
►Check especially during initial start-up or replacement of the drive
converter if parameterization is compatible to application.
►The drive converter must not be started until it is determined that the
installation complies with the machine directive;
EN 60204-1 must be observed.
FS
For devices with FS logo on the name plate, the corresponding KEB
safety manual must be observed !
During the UL evaluation, only electrical safety and risk of re aspects
were investigated. Functional safety aspects were not evaluated.
See www.keb.de/nc/search with search term „safety manual“.
WARNING Triggering of overcurrent protection devices
Risk of re or electric shock!
►Triggering of an overcurrent protection device will be a hint for an
overload or short circuit. Triggering a RCD may be caused by a leak-
age current.
► In order to reduce the risk of re or electric shock, live parts and other
components of the controller should be checked and replaced in case
of damage.
►If the contacts of an overload relay are burned, the complete relay
must be replaced.
MAINTENANCE
DANGER Unauthorized exchange, repair and modications!
Unpredictable malfunctions!
►The function of the drive converter is dependent on its parameteriza-
tion. Never replace without knowledge of the application.
► Modication or repair is permitted only by KEB Automation KG au-
thorized personnel.
►Only use original manufacturer parts.
The following maintenance work has to be carried out when required, but at least once a year
by authorized and trained personnel.
► Clean drive converter from dirt and dust deposits. Pay attention especially to cooling ns
and protective grid of the fans.
►Check the function of the fans of the drive converter. The fans must be replaced in case
of audible vibrations or squeak.
►Make a visual test of the cooling circuit for leaks and corrosion at liquid-cooled drive
converters.
►In case of malfunction, unusual noises or smells inform a person in charge!
►In case of failure, please contact the machine manufacturer. Only the machine manufac-
turer knows the parameterisation of the used drive converter and can provide an appro-
priate replacement or induce the maintenance.
DISPOSAL
►Devices with safety function are limited to a service life of 20 years. Then the devices must
be replaced.
►Drive converters of the KEB Automation KG are professional, electronic devices exclu-
sively for further industrial processing (so-called B2B devices). Thus the marking does
not occur with the symbol of the crossed-out wheeled bin, but by the word mark and the
date of manufacture.
►Unlike devices mainly used in private households, these devices may not be disposed
at the collection centres of public sector disposal organisations. They must be disposed
after the end of use in accordance with national applicable law to environmentally correct
disposal of electrical and electronic equipment.

COMBIVERT G6
QUICK START GUIDE
Translation of the original manual
G6 Series Housing A-E
Document 20162226 ENG 00
Mat.No. 00G6N0M-0000
Austria | KEB Automation GmbH
Ritzstraße 8 4614 Marchtrenk Austria
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.at
Belgium | KEB Automation KG
Herenveld 2 9500 Geraardsbergen Belgium
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.de
Brazil | KEB South America - Regional Manager
Rua Dr. Omar Pacheco Souza Riberio, 70
CEP 13569- 430 Portal do Sol, São Carlos Brazil
Tel: [phone] E-Mail: [email protected]
France | Société Française KEB SASU
Z.I. de la Croix St. Nic olas 14, rue Gustave Eiffel
94510 La Queue en Brie France
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.fr
Germany | Headquarters
KEB Automation KG
Südstraße 38 32683 Bar ntrup Germa ny
Telefon [phone] Telefax [phone]
Internet: www.keb.de E- Mail: [email protected]
Germany | Geared Motors
KEB Antriebstechnik GmbH
Wildbacher Straße 5 08289 Schneeberg Germany
Telefon [phone] Telefax [phone]
Internet: www.keb-drive.de E-Mail: [email protected]
Italia | KEB Italia S.r.l. Unipersonale
Via Newton, 2 20019 Settimo Milanese (Milano) Italia
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.it
Japan | KEB Japan Ltd.
15 - 16, 2 - Chome, Takanawa Minato-ku Tokyo 108 - 0074 Japan
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.jp
P. R. China | KEB Power Transmission Technology (Shanghai) Co. Ltd.
No. 435 QianPu Road Chedun Town Songjiang District
201611 Shanghai P.R. China
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.cn
Republic of Korea | KEB Automation KG
Room 1709, 415 Missy 2000 725 Su Seo Dong
Gangnam Gu 135- 757 Seoul Republic of Korea
Tel: [phone] Fax: [phone] E-Mail: [email protected]
Russian Federation | KEB RUS Ltd.
Lesnaya str, house 30 Dzerzhinsky MO
140091 Moscow region Russian Federation
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.ru
Spain | KEB Automation KG
c / Mitjer, Nave 8 - Pol. Ind. LA MASIA
08798 Sant Cugat Sesgarrigues (Barcelona) Spain
Tel: [phone] Fax: [phone] E- Mail: [email protected]e
Switzerland | KEB Automation AG
Witzbergstrasse 24 8330 Pfaefkon/ZH Switzerland
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.keb.ch
Great Britain | KEB (UK ) Ltd.
5 Morris Close Park Farm Indusrial Estate
Wellingborough, Nor thants, NN8 6 XF United Kingdom
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: w ww.keb.co.uk
United States | KEB America, Inc
5100 Valley Industrial Blvd. South
Shakopee, MN 55379 United States
Tel: [phone] Fax: [phone]
E-Mail: [email protected] Internet: www.kebamerica.com
MORE KEB PARTNERS WORLDWIDE:
... www.keb.de/de/contact/contact-worldwide
HOUSING DIMENSIONS
HOUSING A
Housing A built-in version (Standard)
175
204
5
185
M4
5
90
200
Dimensions in mm Weight: 1,3 kg
HOUSING B
Housing B built-in version (Standard)
269
5250
240
M4 200
5
90
Dimensions in mm Weight: 2,3 kg
UL COMPLIANCE
NOTICE UL certication
Only devices with UL logo on the name plate are certied.
For compliance with UL for use on the North American and Canadian Market, the
following additional information must be observed (English original text):
BRANCH CIRCUIT PROTECTION
►Integral solid state short circuit protection does not provide branch circuit protection.
►Branch circuit protection must be provided in accordance with the Manufacturer Instruc-
tions, National Electrical Code and any additional local codes”.
► CSA: For Canada: Branch circuit protection must be provided in accordance with the
Canadian Electrical Code, Part I.
WARNING ► THE OPENING OF THE BRANCH-CIRCUIT PROTECTIVE DEVICE MAY BE AN INDICATION
THAT A FAULT HAS BEEN INTERRUPTED. TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, CURRENT-CARRYING PARTS AND OTHER COMPONENTS OF THE CONTROLLER
SHOULD BE EXAMINED AND REPLACED IF DAMAGED. IF BURNOUT OF THE CURRENT
ELEMENT OF AN OVERLOAD RELAY OCCURS, THE COMPLETE OVERLOAD RELAY MUST
BE REPLACED.
AVERTISSEMENT
► LE DÉCLENCHEMENT DU DISPOSITIF DE PROTECTION DU CIRCUIT DE DÉRIVATION PEUT
ÊTRE DÛ À UNE COUPURE QUI RÉSULTE D‘UN COURANT DE DÉFAUT. POUR LIMITER LE
RISQUE D‘INCENDIE OU DE CHOC ÉLECTRIQUE, EXAMINER LES PIÈCES PORTEUSES DE
COURANT ET LES AUTRES ÉLÉMENTS DU CONTRÔLEUR ET LES REMPLACER S‘ILS SONT
ENDOMMAGÉS. EN CAS DE GRILLAGE DE L‘ÉLÉMENT TRAVERSÉ PAR LE COURANT DANS
UN RELAIS DE SURCHARGE, LE RELAIS TOUT ENTIER DOIT ÊTRE REMPLACÉ.
GROUNDING SYSTEM
► Only for use in non-corner grounded type WYE source not exceeding 277 V phase to
ground.
HOUSING C
Housing C built-in version (Standard)
242,5 ±2,5
117
100
260
M5
230
8
Dimensions in mm Weight: 4,6 kg
Housing C Flat rear version
242,5 ±2,5
100
260
M5
117
5
175
~ 40
Dimensions in mm Weight: 3,9 kg
The housing dimensions of other model variants can be found in the instruction manual of the
corresponding housing size.
WWW www.keb.de/nc/search
BG Други налични езици.
CN 其他语言可用。
CZ Jiné jazyky k dispozici.
DK Andre sprog til rådighed.
DE Weitere Sprachen verfügbar.
EN Other languages available.
EE Muud keeled on saadaval.
ES Otros idiomas disponibles.
FI Muut kielet saatavilla.
FR Autres langues disponibles.
GR Άλλες διαθέσιμες γλώσσες.
IE Teangacha eile ar fáil.
IT Altre lingue disponibili.
JP 他の言語も利用できます。
KR 다른 언어도 사용할 수 있습니다.
HOUSING E
Housing E built-in version (Standard)
150
329 340
170 2
280
269,5
Dimensions in mm Weight: 11,3 kg
Housing E Flat rear version
340 Ø 6,5
100100
62,5
185
100
325
165
198
8
Dimensions in mm Weight: 8,3 kg
WWW www.keb.de/nc/search
HR Ostali dostupni jezici.
HU Más elérhető nyelvek.
LV Citas pieejamās valodas.
LT Kitos kalbos.
MT Lingwi oħra disponibbli.
NL Andere talen beschikbaar.
PL Inne dostępne języki.
PT Outros idiomas disponíveis.
RO Alte limbi disponibile.
RU Доступны другие языки.
SE Andra språk nns tillgängliga.
SK Iné jazyky sú k dispozícii.
SI Drugi jeziki so na voljo.
TR Mevcut diğer diller.