Modine Manufacturing SmartCool Airedale User manual

EMS52086FM00542
SmartCoolTM
Dedicated Chilled Water
Technical Manual
Original Instructions

2TM SmartCool One 5057724 v1.0_08_2022
Special Precautions
󰀩



Hazard Intensity Levels
1. DANGER:
2. WARNING: 
3. CAUTION: 
4. IMPORTANT: 
5. NOTE: 
󰀨







The unit must maintain power once the waterside has been commissioned to allow the pressure transducer to operate
󰀨





󰀨


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

WARNING
CAUTION
IMPORTANT
SmartCool™ Precision Air Conditioning
Introduction

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TM SmartCool One 5057724 v1.0_08_2022
Customer Services
Warranty, Commissioning & Maintenance
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

󰀨

SafeCool™





Spares


Training
󰀨

Customer Services

    
    
    
    
    
    




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








IMPORTANT








NOTE
Precision Air Conditioning
SmartCool™
Introduction

4TM SmartCool One 5057724 v1.0_08_2022
󰀨

WARNING





CAUTION


IMPORTANT




WARNING
Please note that all gallon measurements in this manual are quoted in US gallons.
SmartCool™ Precision Air Conditioning
Introduction
Health and Safety
The information contained in this manual is critical to the correct operation and maintenance of the unit and should be

Safety




Personal Protective Equipment
Manual Handling



Pressure Equipment Directive (2014/68/EU) (UL 1995)
Minimum and Maximum Operation Temperature (Ts) and Pressure (Ps)
Waterside
 
 
󰀨
󰀨


TM SmartCool One 5057724 v1.0_08_2022
Environmental Considerations
Units with supply water temperatures below +5°C (41°F)
 

Unit pipework subject to ambient temperatures lower than 0°C (32°F)
• 

• 

• 


• 

Environmental Policy

• 
• 
• 
• 
• 
• 
• 
CE Directive

   
      
    
       
  




Precision Air Conditioning
SmartCool™
Introduction

TM SmartCool One 5057724 v1.0_08_2022
Customer Services 3
Health and Safety 4
Environmental Considerations 5
Nomenclature 7
Introduction 7
Construction 7
 
Chilled Water 11
 
 
 
 
Installation Data 20
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Technical Data 42
Interconnected Wiring 42
 
 
 
 
 
 
 
 
 
 
 
Commissioning Procedure 99
 
 
 
Maintenance 101
 
After Sales 106
 
Contents
SmartCool™ Precision Air Conditioning
Introduction

7
TM SmartCool One 5057724 v1.0_08_2022
Nomenclature
 S O 09 D 003 C L C S L - 0
S SmartCool
OProduct Variant 
Water
09
Case Width

12 
15 
18 
22 
25 
31 
35 
30 
40 
50 
60 
D 
003-100 
CCircuit One Chilled Water Circuit
L 
H
BCoil CodeC
D
SCase Height Standard Height
X
LPipe Terminations 
R
-Separator
0


3
A
Introduction


󰀨

Precision Air Conditioning System




Construction







Precision Air Conditioning
SmartCool™
Introduction

TM SmartCool One 5057724 v1.0_08_2022
System Congurations


Isolator


Cooling Coil

Control Panel

SmartCool™ Precision Air Conditioning
Introduction


TM SmartCool One 5057724 v1.0_08_2022
System Congurations


Isolator


Cooling Coil
 Control Panel

Control Valve
Precision Air Conditioning
SmartCool™
Introduction

 TM SmartCool One 5057724 v1.0_08_2022
System Congurations


Isolator

 Cooling Coil

Control Panel

Control Valve
SmartCool™ Precision Air Conditioning
Introduction

11
TM SmartCool One 5057724 v1.0_08_2022
Chilled Water
Features
System Conguration
SO09 SO12 SO15 SO18 SO22 SO25 SO31 SO35 SO30 SO40 SO50 SO60
Chilled Water
            
 
 

            

󰀨 
PIC Valve 
 
󰀨 
 
            
            
 ØØØØØØØØØØØØ
 
 
 
   –
RTPF Chilled Water Coil





Low ow coil

High ow coil
 
0-10 Volts DC 2 Port Chilled Water Regulating Valve

󰀨󰀨

0-10 Volts DC 2 Port Chilled Water Regulating Valve with Bypass and Di󰀨erential Pressure
Transducer

leg can also be 
󰀨


Pressure Independent Control Valve (PICV)


Precision Air Conditioning
SmartCool™
Introduction

12 TM SmartCool One 5057724 v1.0_08_2022
Energy Valve
󰀨




Actuated Shut O󰀨 Valve (Isolation)
󰀨󰀨
󰀨
󰀨
Liquid Lock Prevention





Inlet & Outlet Water Temperature Sensors
e probes a
Water Detection Rope and Probe



Unit Level Drip Tray




LHS/RHS Flanged Terminations

SmartCool™ Precision Air Conditioning
Introduction


TM SmartCool One 5057724 v1.0_08_2022
Airow
Features
System Conguration
SO09 SO12 SO15 SO18 SO22 SO25 SO31 SO35 SO30 SO40 SO50 SO60
Airow
            
 
 
 
 
            
            
            

Monitoring 
  –
EC Backward Curved Fans in Floor Stand
Electronically Commutated (EC) Fan Motor

󰀩
󰀨

󰀩
󰀨



󰀨


Input Power
Airflow
EC (Electronically Commutated) Fan Speed Control
Regulated (VR) Fan Speed Control
Key
ISO-C-80 Filtration (G4 equivalent)



Higher Grade ISO-C-90 Filtration (F5 equivalent)


MERV Filtration


No Filtration
󰀨󰀩


Supply/Return Air Temperature and Humidity Monitoring



Precision Air Conditioning
SmartCool™
Introduction

14 TM SmartCool One 5057724 v1.0_08_2022
Electrical
Features
System Conguration
SO09 SO12 SO15 SO18 SO22 SO25 SO31 SO35 SO30 SO40 SO50 SO60
Electrical
            
 
 
            
 

 
 
 
 
  –


• Mains isolator
• 
• 
• 24V transformer and controllers
• 


• 400V / 3Ph + N / 50Hz (-0) -

• 460V / 3Ph / 60Hz (-3) -

• 380V / 3Ph + N / 50Hz (-A) -

Single Power Supply


 
Dual Power Supply (ATS)



󰀨


󰀨




SmartCool™ Precision Air Conditioning
Introduction


TM SmartCool One 5057724 v1.0_08_2022
Dual Power Supply (ATS) Disconnect Switches (60Hz)



󰀨


Uprated SCCR (65kA)


󰀨


Energy Manager



 
Ultracap Backup











WARNING
Precision Air Conditioning
SmartCool™
Introduction

 TM SmartCool One 5057724 v1.0_08_2022
Controls
Features
System Conguration
SO09 SO12 SO15 SO18 SO22 SO25 SO31 SO35 SO30 SO40 SO50 SO60
 
 
 
Temperature Control 
 
 
Constant Pressure Control 
 
 
 
            
  –
Home
Temperature
Main Menu
Humidity
Setpoint
Help Screen
Fan
Unit Status
Cooling
Network Address
Heang
Current Alarms (and no. of alarms)
Vu™

󰀨
analogue and digital control to meet a wide range of monitoring and control features including a real time clock and

󰀨


Display / Keypad

󰀨



Home
Temperature
Main Menu
Humidity
Setpoint
Help Screen
Fan
Unit Status
Cooling
Network Address
Heang
Current Alarms (and no. of alarms)
SmartCool™ Precision Air Conditioning
Introduction

17
TM SmartCool One 5057724 v1.0_08_2022
Password Protection

Networking
󰀨

Run/Standby Operation


Temperature Control




 
 
 


Alarm Log



Duty Rotation



NOTE

NOTE
Remote On/O󰀨
󰀨

Fire Shut Down

Fan Hours Run Log & Reset


Fan Speed Control


Filter Change Alarm



Filter Change Switch
󰀨󰀨


Waterside Di󰀨erential Pressure Transducer





Precision Air Conditioning
SmartCool™
Introduction

 TM SmartCool One 5057724 v1.0_08_2022
BMS Interface Card






Constant Air Volume


󰀨
󰀨
Constant Pressure Control


󰀨

󰀨

󰀨



󰀨
󰀨󰀨
Fixed Fan Speed Control


Modbus Fans


SmartCool™ Precision Air Conditioning
Introduction


TM SmartCool One 5057724 v1.0_08_2022
General
Features
System Conguration
SO09 SO12 SO15 SO18 SO22 SO25 SO31 SO35 SO30 SO40 SO50 SO60
General
            
 
 
 
 
 
Plinth / Seismic Plinth 
 
 
  –
Floor Stand Options
󰀨







Plinths
The SmartCool One range has a standard range of welded steel plinths, as well as seismic plinths with increased

Actuated Non-Return Dampers
󰀨


󰀨󰀨
󰀩
Ceiling Duct Extension



Precision Air Conditioning
SmartCool™
Introduction

 TM SmartCool One 5057724 v1.0_08_2022
Installation Data
Dimensions
SO09-35
 Case Width  Case Depth  Door

Standard  C D
 mm      1
in     
SO12 mm      2
in     
 mm      2
in     
 mm      2
in     
SO22 mm      
in     
 mm      
in     
 mm      4
in     
 mm      4
in     




C
D
SmartCool™ Precision Air Conditioning
Installation