Monmouth Scientific Cleanroom Kit 4M User manual

Issue 03 –June 2018 1
Cleanroom Kits

Issue 03 –June 2018 2
Installation Guide

Issue 03 –June 2018 3

Issue 03 –June 2018 4
Guide Contents
Introduction: ...........................................................................................................................................6
Tools that you will need:..................................................................................................................... 6
Safety & Disclaimer Notice ................................................................................................................. 7
Complete Parts List ................................................................................................................................. 8
Unions? .................................................................................................................................................15
Union Parts........................................................................................................................................15
How does the Union Work?..............................................................................................................16
The Union in the Monmouth Cleanroom: ............................................................................................ 17
Joining two pieces:................................................................................................................................19
Fitting a panel: ...................................................................................................................................... 21
Fitting a ceiling tile support: .................................................................................................................23
Standard Wall Panel..............................................................................................................................24
Door Panels...........................................................................................................................................25
Door ......................................................................................................................................................26
Ceiling Assembly ...................................................................................................................................27
4M –2m x 2m room.......................................................................................................................... 27
4Mplus –2m x 2m room with 1m x 2m atrium ................................................................................28
6M –3m x 2m room.......................................................................................................................... 29
6Mplus –3m x 2m room with 1m x 2m atrium ................................................................................30
9M –3m x 3m room.......................................................................................................................... 31
9Mplus –3m x 3m room with 1m x 3m atrium ................................................................................32
12M –4m x 3m room........................................................................................................................33
12Mplus –4m x 3m room with 1m x 3m atrium ..............................................................................34
Using CAM1000 in 9M, 9M+, 12M & 12M+...................................................................................... 35
Top Door Runner Assembly ..................................................................................................................36
Hanging the door(s) .......................................................................................................................... 37
Bottom Door Runner Assembly ............................................................................................................38
Soft Close Door Adjustment..................................................................................................................39
Room Assembly.....................................................................................................................................41
WARNINGS........................................................................................................................................41
Installing Clean Air Modules (CAM) ......................................................................................................47
CAM1000...........................................................................................................................................48
Introduction ......................................................................................................................................48
Installation ........................................................................................................................................49
Setting the fan speed ....................................................................................................................50
Maintenance .....................................................................................................................................51

Issue 03 –June 2018 5
Changing the pre-filters ................................................................................................................51
Changing the HEPA filter............................................................................................................... 51
CAM1000 Replacement Filter Part Numbers................................................................................51
CAM2250...........................................................................................................................................52
Introduction ......................................................................................................................................52
Installation ....................................................................................................................................53
System Set-up ...............................................................................................................................54
CAM Module Connections ............................................................................................................54
Setting the fan speed ....................................................................................................................55
Calibration of the low-airflow alarm............................................................................................. 56
Maintenance .....................................................................................................................................56
Changing the pre-filters ................................................................................................................56
Replacement filter part numbers..................................................................................................56
Colour Coded Aluminium Framework –without panels ......................................................................57
4M –2m x 2m room 4Mplus –2m x 2m room with 1m x 2m atrium..................................57
6M –3m x 2m room.......................................................................................................................... 58
6Mplus –3m x 2m room with 1m x 2m atrium ................................................................................59
9M –3m x 3m room.......................................................................................................................... 60
9Mplus –3m x 3m room with 1m x 3m atrium ....................................................................................61
12M –4m x 3m room........................................................................................................................62
12Mplus –4m x 3m room with 1m x 3m atrium ..............................................................................63
Complete Cleanroom Layouts - ............................................................................................................64
4M –2m x 2m room 4Mplus –2m x 2m room with 1m x 2m atrium ..................................64
6M –3m x 2m room.......................................................................................................................... 65
6Mplus –3m x 2m room with 1m x 2m atrium ................................................................................66
9M –3m x 3m room.......................................................................................................................... 67
9Mplus –3m x 3m room with 1m x 3m atrium ....................................................................................68
12M –4m x 3m room........................................................................................................................69
12Mplus –4m x 3m room with 1m x 3m atrium ..............................................................................70
Questions and Support .........................................................................................................................71

Issue 03 –June 2018 6
Introduction:
IMPORTANT: PLEASE READ AND UNDERSTAND THESE
INSTRUCTIONS IN FULL BEFORE STARTING ANY ASSEMBLY.
Welcome to the Cleanroom Kits installation guide. This document will take you through the set-up
and installation of your cleanroom. Please remember that handing of doors is possible and that
positions of doors, windows and lights are all interchangeable so it is impossible to give a ‘screw by
screw’ account of every permutation.
It is important that you FULLY understand how each section of the room goes together as this will
help you in planning the exact layout of your room. Therefore, PLEASE READ AND UNDERSTAND
THESE INSTRUCTIONS IN FULL BEFORE STARTING ANY ASSEMBLY.
Please check all the parts are present and familiarise yourself with them. There are occasional
necessary subtle differences between parts and it is important they are not used in the wrong
locations. Lengthy errors can be avoided by understanding the system.
Assembly of the room is a two person process –do not attempt to build the room on your own.
Significant injury can occur when lifting or moving heavy parts. Construction time of the room will
vary depending upon expertise and room size. Please do not rush and ensure you understand the
process at each stage. If in doubt, ask!
Start with a clear area and make sure you have enough space to install the cleanroom including
enough height.
Make sure you have all the necessary tools available and adhere to all safety instructions when using
tools or devices. We recommend using safety glasses at all times when assembling the room.
When lifting the CAM (Clean Air Modules) into place on the ceiling, you must ensure the structure is
complete and fully tightened prior to placement. We also strongly recommend the use of a suitable
lifting device such as a Genie lift (can be hired from any good tool shop) to minimise the risk of
personal injury or damage to the product.
Tools that you will need:
4mm Allen Keys (2no. provided)
3mm Allen Key (provided)
White Faced Rubber Mallet (provided)
Safety Glasses –to be worn at all times
10mm & 13mm spanners
Suitable ladders
Lifting Device
Spirit Level
Tape Measure
Clear Silicone (Optional)
Silicone Gun (Optional)

Issue 03 –June 2018 7
Safety & Disclaimer Notice
In order to assemble this room you must be fully competent in all tasks associated with assembly.
All personnel must be suitably trained in the use of any equipment used during the installation of
this Cleanroom Kit. It is the customer’s responsibility to ensure the safety of all colleagues and
personnel carrying out this task. Monmouth Scientific Limited does not accept responsibility for any
injury or damage howsoever caused.
Any electrical work necessary should be carried out by a qualified electrician.
If at any time, you are not comfortable with any aspect of the
installation then STOP and seek professional assistance.
Monmouth Scientific can provide free-of-charge support on
the telephone by calling [phone] during normal
office hours or will happily provide an installation service.
Please contact us for a quotation if you wish to use the
installation service.

Issue 03 –June 2018 8
Complete Parts List
Number on
drawings:
Length
Qty
Monmouth
Part No.
4M
4M+
6M
6M+
9M
9M+
12M
12M+
Lower Wall Bar
970mm
7
10
9
12
11
15
13
17
30100-PA-970
Mid Wall Bar
970mm
7
10
9
12
11
15
13
17
30100-2PA-970
Top Wall Bar with side filler strip
970mm
8
10
10
12
12
14
14
16
3050-PA-FS-970
Top Wall Bar (for internal walls)
970mm
0
2
0
2
0
3
0
3
3050-PA-970
Plastic Reducer Strip
1045mm
26
36
34
44
42
56
50
64
PP-02371-1045
Plastic Reducer Strip
735mm
2
4
2
4
2
4
2
4
PP-02371-735
Plastic Reducer Strip
205mm
4
8
4
8
4
8
4
8
PP-02371-205
Corner Post with foot
2350mm
3
3
3
3
3
3
3
3
3030C-FT-2350

Issue 03 –June 2018 9
Number on
drawings:
Length
Qty
Monmouth
Part No.
4M
4M+
6M
6M+
9M
9M+
12M
12M+
Double faced post with foot
(& additional 25mm slot)
2350mm
3
3
5
5
7
7
9
9
3030D-S-FT-2350
Double faced post with foot
(& two additional 25mm slots)
2350mm
0
0
0
0
0
1
0
1
3030D-2S-FT-2350
Double faced post with foot and door
runner
(& additional 25mm slot)
2350mm
1
1
1
1
1
1
1
1
3030D-S-FT-2350
Double faced post with foot and door
runner
(& two additional 25mm slots)
2350mm
0
1
0
1
0
1
0
1
3030D-2S-FT-2350
Single Faced Post with foot
2350mm
0
2
0
2
0
2
0
2
3030S-FT-2350
Outer Door Post with foot
2350mm
1
1
1
1
1
1
1
1
3060-FT-2350

Issue 03 –June 2018 10
Number on
drawings:
Length
Qty
Monmouth
Part No.
4M
4M+
6M
6M+
9M
9M+
12M
12M+
Main Ceiling Beam (full width of room)
1970mm
1
1
2
2
0
0
0
0
3050-FS-1970
Main Ceiling Beam (full width of room)
2970mm
0
0
0
0
0
0
0
0
3050-FS-2970
Main Reinforced Ceiling Beam (full width of
room)
3024mm
0
0
0
0
2
2
3
3
3050-FS-2970/30100-
3030
Standard Ceiling Beam 0° Connectors
970mm
2
2
2
2
2
2
4
4
3050-FS-970-0
Standard Ceiling Beam 90° Connectors
970mm
0
1
0
1
0
2
0
2
3050-FS-970-90
Standard Ceiling Beam (with alternate
connectors 1no. 0° & 1no. 90° Connector)
970mm
1
1
2
2
4
4
4
4
3050-FS-970-0/90
Ceiling Support Rail
919.5mm
8
12
12
16
16
22
22
28
MW-04473-919.5
Ceiling Support Rail
969.5mm
4
8
8
12
16*
22*
22*
28*
MW-04473-969.5
*If ISO 8 CAM1000
selected then 4no. less
will be provided and
substituted with 4no.