Mono fusion compact Operating instructions

FUSION Compact Bread Plant, Rev. A21 13-04-21
BREAD PLANT
OPERATING AND MAINTENANCE MANUAL
DIVIDER
PROVER
MOULDER
compact
fusion
Enter Serial No’s here.
www.monoequip.com
FILE 132

FUSION Compact Bread Plant, Rev. A21 13-04-21
SAFETY SYMBOLS
The following safety symbols are used throughout this product documentation and manual
(available at www.monoequip.com).
Before using your new equipment, read the instruction manual carefully and pay special
attention to information marked with the following symbols.
IMPORTANT NOTES
DO NOT TRY TO DISABLE ANY SAFETY DEVICES,
THEY ARE FITTED FOR YOUR SAFETY.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
will result in electric shock.
Indicates a hazardous situation which, if not avoided,
will result in minor or moderate injury.
WARNING
WARNING
CAUTION
NOTE: DIVIDER OIL
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER
THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE
DAMAGE TO THE MACHINE.
MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL”
(AVAILABLE FROM MONO. PART NUMBER “A900-25-272”)

FUSION Compact Bread Plant, Rev. A21 14-04-21 3
ELECTRICAL SAFETY AND ADVICE REGARDING
SUPPLEMENTARY ELECTRICAL PROTECTION
Commercial bakeries, kitchens and food service areas are environments where electrical appliances
may be located close to liquids, or operate in and around damp conditions, or where restricted
movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified,
skilled and competent electrician, and connected to the correct supply suitable for the load as
stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements of the local
electrical wiring regulations and any electrical safety guidelines.
We Recommend:
Supplementary electrical protection with the use of a residual current device (RCD)
Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is
easily accessible for switching off and safe isolation purposes. The switch disconnector must
meet the specification requirements of IEC 60947.
Your attention is drawn to:
BS 7671:2018 – Guidance Note 8 – 8.13 : Other locations of increased risk
It is recognised that there may be locations of increased risk of electrical shock other than those
specifically addressed in Part 7 of BS 7671. Examples of such locations could include laundries
where there are washing and drying machines in close proximity, and water is present, and
commercial kitchens with stainless steel units, where once again, water is present. Where, because
of the perception of additional risks being likely, the installation designer decides that an installation or
location warrants further protective measures, the options available includes:
Automatic Disconnection of Supply (ADS) by means of a residual current device having a
residual operating current not exceeding 30 mA;
Supplementary protective equipotential bonding; and
Reduction of maximum fault clearance time.
The provision of RCDs and supplementary bonding must be specified by the host organisation’s
appointed installation designer or electrical contractor and installed by a suitably qualified and
competent electrician so as to comply with Regulations 419.2 and 544.2.
The supply to this machine must be protected by a 30mA Type B RCD

FUSION Compact Bread Plant, Rev. A21 14-04-21 4

FUSION Compact Bread Plant, Rev. A21 14-04-21 5
SECTION 1 -BREAD PLANT ASSEMBLED
INSTALLATION (Prover – Divider – Moulder), CLEANING,
MAIN CONTROLS, AND BREAD PLANT OPERATION
SECTION 2-DOUGH DIVIDER
DETAILED MAIN INSTRUCTIONS
SECTION 3 - MOULDER
MAIN INSTRUCTIONS

FUSION Compact Bread Plant, Rev. A21 14-04-21 6
CONTENTS
SECTION 1 – BREAD PLANT ASSEMBLED
1.0 INTRODUCTION .......................... Description of plant ....................................... 10
2.0 GENERAL DIMENSIONS ............... Prover, Divider, and Moulder. ....................... 11
2a. Overall dimensions....................... Bread plant assembled ………… ........................ 12
3.0 SPECIFICATIONS............................. Power, weight, and noise level...................... 13
4.0 SAFETY ............................................... Precautions when using the equipment ........ 14
5.0 INSTALLATION.................................. General, Divider, Rounder, and Moulder........ 15
6.0 ISOLATION.............. Emergency stop; turning off for cleaning and servicing........ 20
7.0 CLEANING.................................................................................................................................. 21
Prover
Daily cleaning .............................................................................................................. 22
Weekly cleaning........................................................................................................... 23
Carrier pocket removal ................................................................................................ 23
Divider
Daily cleaning .............................................................................................................. 24
Weekly cleaning........................................................................................................... 27
Moulder
Daily cleaning .............................................................................................................. 28
Weekly cleaning........................................................................................................... 30
8.0 OPERATING INSTRUCTIONS............................................................................................. 31
a. Operation of the Prover ................................................................................................ 31
b. How to operate the Mono bread plant ........................................................................... 32
9.0 ELECTRICAL INFORMATION..... Wiring diagrams ...................................................... 34
PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT
SECTION 2 - Dough divider
SECTION 3 - Moulder

FUSION Compact Bread Plant, Rev. A21 14-04-21 7
SECTION 2 - DOUGH DIVIDER
1.0 INTRODUCTION .................................................................................................. 39
2.0 GENERAL DIMENSIONS..................................................................................... 40
3.0 SPECIFICATIONS................................................................................................ 40
4.0 SAFETY................................................................................................................ 41
5.0 INSTALLATION.................................................................................................... 42
6.0 ISOLATION .......................................................................................................... 45
7.0 CLEANING ........................................................................................................... 45
Daily.............................................................................................................................. 45
Weekly .......................................................................................................................... 49
8.0 OPERATING......................................................................................................... 50
9.0 MAINTENANCE ................................................................................................... 53
10.0 TROUBLESHOOTING ......................................................................................... 55
11.0 SPARES AND SERVICE...................................................................................... 62
FOR SERVICE AND SPARES RING: 01792 564044
12.0 ELECTRICAL INFORMATION............................................................................. 63

FUSION Compact Bread Plant, Rev. A21 14-04-21 8
SECTION 3 – MOULDER
1.0 INTRODUCTION .................................................................................................. 70
2.0 OVERALL DIMENSIONS ..................................................................................... 70
3.0 SPECIFICATIONS................................................................................................ 71
4.0 SAFETY................................................................................................................ 72
5.0 INSTALLATION.................................................................................................... 73
6.0 ISOLATION .......................................................................................................... 74
7.0 CLEANING ........................................................................................................... 75
Daily.............................................................................................................................. 75
Weekly .......................................................................................................................... 77
8.0 OPERATING INSTRUCTIONS............................................................................. 78
9.0 TROUBLESHOOTING ......................................................................................... 82
10.0 SPARES AND SERVICE...................................................................................... 83
FOR SERVICE AND SPARES RING: 01792 564044
11.0 MOULDER ELECTRICAL INFORMATION.......................................................... 85

FUSION Compact Bread Plant, Rev. A21 14-04-21 9
BREADPLANT ASSEMBLED
SECTION 1

FUSION Compact Bread Plant, Rev. A21 14-04-21 10
1.0 INTRODUCTION
The Mono FUSION COMPACT bread plant is a fully integrated unit enabling rapid change
of product lines without moving any items of equipment.
It consists of three machines: The “DIVIDER”, the “PROVER” and the “MOULDER”.
DIVIDER
MOULDER
PROVER

FUSION Compact Bread Plant, Rev. A21 14-04-21 11
2.0 GENERAL DIMENSIONS
PROVER
MOULDER
DIVIDER
Height:
1310mm.
Depth:
1740mm.
Width:
750mm.
Height:
1580mm
Depth:
1065mm.
(inc. conveyor 1400mm)
Width:
670mm
Height:
2500mm.
Depth:
1075mm.
Width:
1225mm.
1225 1
0
7
5
2500

FUSION Compact Bread Plant, Rev. A21 14-04-21 12
2a OVERALL DIMENSIONS
PLAN VIEW
DIMENSIONS IN MILLIMETRES
TOTAL AREA REQUIRED = 1800 X 3000
HEIGHT (PROVER) = 2500
1800
3000
POWER SUPPLY IN
3 phase, neutral and earth, fused at 16amp.
The supply to this machine must be protected by a
30mA type B RCD

FUSION Compact Bread Plant, Rev. A21 14-04-21 13
3.0 SPECIFICATIONS
TOTAL PLANT 415v. 3 phase, neutral and earth, fused at 16amp
(ALL MACHINES CONNECTED TOGETHER)
POWER: 4.4kW
PROVER
POWER: 0.37kW
WEIGHT:
NOISE LEVEL: Less than 85dB
MOULDER
POWER: 0.75kW
WEIGHT:
NOISE LEVEL: Less than 85dB
DIVIDER
POWER: 3.2kW
WEIGHT:
NOISE LEVEL: Less than 85dB
400kg
230kg
500kg
The supply to this machine must be protected by a 30mA type B RCD

FUSION Compact Bread Plant, Rev. A21 14-04-21 14
4.0 SAFETY
1Never use a machine in a faulty condition and always report any damage.
2Only trained engineers may remove any part that requires a tool to do so.
3People undergoing training on this machine must be under direct supervision of a
fully trained person.
4Use of this machine can prove dangerous if:
the machine is operated by untrained or unskilled staff
the machine is not used for its intended purpose
the machine is not operated correctly
5Always ensure hands are dry before touching any electrical appliance
(including cable, switches and plugs).
6Do not operate the machine with any panels or guards removed.
All safety devices applied to the machine during manufacture and the
operating instructions in this manual are required to operate this machine
safely. The owner and the operator are responsible for operating this
machine safely.
DO NOT TRY TO DISABLE ANY SAFETY DEVICES,
THEY ARE FITTED FOR YOUR SAFETY.
7 NEVER move machinery by pulling on the power cords or cables.
8No loose clothing or jewellery should be worn while operating this machine
9The bakery manager or the bakery supervisor must carry out daily safety checks
on this machine.
10 No one under the age of 16 may operate this machine.
11 No one under the age of 18 may clean this machine under any circumstances.
12 DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER.
13 DO NOT STAND ON OR STORE ITEMS ON THE PROVER ROOF.
ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH
MACHINE DISCONNECTED FROM THE POWER SUPPLY.
IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN
TRAINED FOR, YOU MUST CONTACT YOUR INSTORE TECHNICIAN.

FUSION Compact Bread Plant, Rev. A21 14-04-21 15
5.0 GENERAL INSTALLATION
1. The plant should be positioned on a solid level floor.
2. The plant should be connected to a mains wall isolator.
(Mains infeed from rear of prover electrical box)
3. Insert divider plug into the correct socket on the front of the prover electrical box.
4. Insert moulder plug into the correct socket on the front of the prover electrical box.
LEVEL FLOOR
POWER INFEED
SOCKETS FOR DIVIDER
AND MOULDER
PROVER
MOULDER
DIVIDER
The supply to this machine must be
p
rotected b
y
a 30mA t
yp
e B RCD

FUSION Compact Bread Plant, Rev. A21 14-04-21 16
Notes on Divider installation
DO NOT ATTEMPT TO LIFT THE
DIVIDER BY HUMAN FORCE (LIFTING)
Use of a forklift or crane is recommended for lifting or the machine can be
pushed on the castors provided.
To lift with a forklift - the machine must be secured to a pallet.
To lift with a crane - lifting eyes are provided.
Check that the power rating on the serial number plate matches
the supply that the machine is to be connected to.
The Dough Divider should be connected to a power socket on the prover.
DIVIDER INSTALLATION
LIFTING EYES
POWER SOCKETS

FUSION Compact Bread Plant, Rev. A21 14-04-21 17
Check the machine after installation to ensure the belt moves in the correct
direction indicated (see arrow in photo below).
(If wrong - swap positions of any two of the three phase carrying wires in the plug.
This should be factory set and not need to be done)
Fill oil tank to 2/3 level, with your company recommended food safe oil.
WARNING!
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES,IN THE DIVIDER
THIS WILL FORM A GUM-LIKE RESIDUE,
CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE.
MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL”
(AVAILABLE FROM MONO. PART NUMBER “A900-25-272”)
DIVIDER INSTALLATION
OPEN DOOR
FILL LEVEL
OPEN OILBOX LID AND POUR IN OIL
3
1
2

FUSION Compact Bread Plant, Rev. A21 14-04-21 18
Positioning Divider.
1 Ensure the divider is standing on a solid level floor.
2 Correctly position the divider so that dough will leave the divider and roll down
the infeed chute of the prover.
(or use the locator mechanism if included)
3 After the connection is made, lock the two front castors into place.
DIVIDER INSTALLATION
MOULDER INSTALLATION
DIVIDER PROOVER INFEED

FUSION Compact Bread Plant, Rev. A21 14-04-21 19
Positioning Moulder.
1 Ensure the moulder is standing on a solid level floor.
2 Correctly position the moulder under the chute so that the red magnet and switch
are inline.(or use the locator if included)
3 When the position is correct, lock the two locking castors into place.
MAGNET
SWITCH

FUSION Compact Bread Plant, Rev. A21 14-04-21 20
6.0 ISOLATION
TO STOP THE BREAD PLANT IN AN EMERGENCY
Switch off at the main isolator,
or use the emergency stop button on the control panel
PROVER
MAIN ISOLATOR
EMERGENCY STOP BUTTONS
WARNING
Except in an emergency, do not halt the prover with dough in the carriers and leave it.
Dough will adhere to the pockets and may cause the prover to malfunction.
TO STOP MOULDER
PROVER PANEL
TO STOP DIVIDER
EMERGENCY STOP BUTTON
EMERGENCY STOP BUTTON
EMERGENCY STOP BUTTON
DIVIDER
MAIN ISOLATOR