Mono OMEGA PLUS User manual

COMPLETE OPERATION AND MAINTENANCE INSTRUCTIONS
ARE AVAILABLE AT www.monoequip.com
OMEGA PLUS
INCLUDING WIRECUT VERSION
IMPORTANT INFORMATION
and
INSTALLATION INSTRUCTIONS
MONO EQUIPMENT
Queensway
Swansea West Industrial Estate
Swansea. SA5 4EB UK
Tel. [phone]
email:[email protected]
Spares Tel.[phone]
FILE 11
The use of templates and/or accessories not produced or supplied by
MONO Equipment will invalidate the machine’s warranty
Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
MonoEquip.com

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IMPORTANT NOTICES
WARNING This appliance must be maintained at regular intervals.
The frequency of maintenance will depend upon your
specific use and location. The maximum service interval
should be 12 months.
Service and maintenance should only be undertaken by
suitably qualified, trained, and competent engineers.
You must immediately report any damage or defect arising
with the appliance.
Unsafe equipment is dangerous. Do not use the appliance.
Isolate the power supply and contact MONO or your
appointed service agent.

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SAFETY
1Never use a machine in a faulty condition and always report any damage.
2Only trained engineers may remove parts that need a tool to remove them.
3Always ensure hands are dry before touching any electrical appliance
(including cable, switch and plug).
NEVER move machinery by pulling on the power cords or cables.
4Ensure that the floor area around the OMEGA is clean to avoid slipping –
especially if carrying heavy hopper and template components to and from the machine.
5All operatives must be fully trained.
Use of the machine can prove dangerous if:
the machine is operated by untrained or unskilled staff
the machine is not used for its intended purpose
the machine is not operated correctly
All safety devices applied to the machine during manufacture and the
operating instructions in the cd manual are required to operate this
machine safely. The owner and the operator are responsible for operating
this machine safely.
6People undergoing training on the machine must be under direct supervision.
7Do not operate the machine with any panels or guards removed.
8No loose clothing or jewellery should be worn while operating the machine.
9Switch off power at the mains isolator when machine is not in use and before
carrying out any cleaning or maintenance.
10 The bakery manager or the bakery supervisor should carry out daily safety checks.
11 Do not operate machine without a hopper, a template and guard fitted correctly.
12 Due to the essential requirement for handling heavy components during cleaning, it is
recommended that protective footwear be worn when carrying out such procedures.
(11) HOPPER TEMPLATE AND
GUARD FITTED
ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE
WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY.
The use of templates and/or accessories not produced or supplied by MONO
Equipment will invalidate the machine’s warranty

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INSTALLATION
1Ensure that the depositor is connected to the correct electric supply, as specified on the
serial number plate on the side of the machine.
2Ensure that the correct fuse rating is fitted in the electrical supply
ISOLATION
IN AN EMERGENCY, SWITCH OFF AT THE
ELECTRICAL MAINS WALL ISOLATOR, OR PUSH
THE EMERGENCY STOP BUTTON.
To release the emergency stop button, turn clockwise.
STOP BUTTON

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PREPARING FOR OPERATION
1Select template and nozzles (and finger frame, if wirecut is to be used) and fit
as section 9a & 9b (cd manual pages).
Fill hopper with mix and close hopper cover.
2Connect power cable to electrical supply.
Make sure stop button is in released position (turn clockwise if required).
3 Select an existing program or create a new program through the on-screen menus.
(see “section 10 operation” in cd manual)
4 The machine is now ready for operation.
TEMPLATE
HOPPER
LIFT COVER
SCREEN
STOP BUTTON
It is recommended that when heavy mixes are used, the inside of the hopper should be
coated with vegetable oil; for lighter mixes such as meringue, dampen with water. The oil
or water will help the mix to settle down the hopper walls and prevent air being sucked in.

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LOOP SECOND RING OVER END
SLIDE RING DOWN TO GROOVE
FIRST RING IN CORRECT POSITION
SLIDE RING DOWN TO SECOND GROOVE,
PASSING OVER FIRST RING
SECOND RING IN CORRECT POSITION
LOOP FIRST RING OVER END
BEFORE USING STRAIGHT & OFFSET NOZZLE HOLDERS
“O” RINGS MUST BE FITTED
Nozzle holders provide the means of attaching standard plastic nozzles to the soft dough rotary templates and the
sealing rings need to be fitted before using and may need replacing occasionally to ensure correct operation.
“O” RING PART NUMBER = A900-12-010 (SUPPLIED IN BAGS OF 20)

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OPERATING SCREEN
CHOOSE
LANGUAGE
MACHINE SETUP
PRODUCT
EDITING
COPYING
DELETING
PASSWORDS ARE REQUIRED FOR
THESE FUNCTIONS. SEE PART 8
BACK TO THIS
SCREEN
TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED
THEN TO MOVE TO THE NEXT SCREEN
DROP WITH
TWIST
MULTIDROP
WITH TWIST
ARC
STRIP WITH
TWIST
STRIP
SHEETING
SPIRAL
REVERSE STRIP
DROP
MULTIDROP
PROGRESS TO
NEXT SCREEN
SHELL
HIGHLIGHT BOX
APPEARS TO SHOW
SELECTED PRODUCT
WHEN SCREEN IS
TOUCHED
TOWER
WITH TWIST
TOWER
THESE BUTTONS
CONTROL CHANGES
TO THE MACHINE
8
SEE THE FULL MANUAL
www.monoequip.com

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CLEANING INSTRUCTIONS
NOTE:
- Cleaning must be carried out by fully trained personnel only.
- Isolate machine from mains supply before carrying out any cleaning.
- Do not steam clean or use a jet of water.
-Do not use any form of caustic detergent or abrasive cleaners. -
All the outer surfaces of the machine should be wiped over daily with warm soapy water.
HARD AND SOFT DOUGH HOPPERS
BETWEEN PRODUCT MIX CHANGES
The feed hopper, pump assembly, template, nozzles etc. should be removed from
the machine and dismantled for thorough cleaning between product mix changes.
1. Open top safety guard and remove excess mixture remaining in the feed hopper.
2. Lift off front see-through safety cover.
SAFETY COVER

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3. Slacken template clamp strip nuts or thumbscrews (depending on type of hopper)
Remove fitted template from pump assembly by sliding out to avoid subsequent
damage.
NOTE.
Thumbscrews only need to be released slightly to allow the template to slide away from the
pump assembly. If loosened too much, the template will have to be supported.
4 To reduce weight and bulk, separate and remove empty feed hopper from pump
assembly, whilst still on the machine, by unscrewing the wing nuts.
To gain access to the inner wing nut, slide the complete hopper away from the machine
body slightly (keep on support bars) - this will also disengage the pump assembly from
the drive shaft.
Ensure that the nuts are placed where they will not be lost.
CLAMP STRIP NUTS
TEMPLATE
NOZZLES
TEMPLATE
DIES
(FITTED TO TEMPLATE)
CLAMPING
THUMBSCREWS
HARD DOUGH HOPPER
SOFT DOUGH HOPPER
HOPPER WINGNUTS

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CAUTION:
The feed hopper and pump assembly exceed 25kg and will need to be lifted off by
two people, or dismantled into smaller components while still on the machine.
Take care to avoid damage to the sealing surface of the feed hopper during removal,
cleaning, assembly and storage.
1. After removing the feed hopper, check condition of feed hopper seal.
2. Unscrew the end cap retaining nuts from the accessible side of the pump assembly.
[Ensure that the nuts are placed where they will not be lost.]
3. Withdraw the end-cap with the pump gears.
4. Remove remainder of pump assembly from the machine and remove
remaining end-cap to fully dismantle pump assembly components for cleaning.
ENDCAP NUTS
PUMP GEARS
REMOVE WITH END CAP
(NOT SHOWN)
END CAP
‘O’ RING IN GROOVE
FEED HOPPER
SEALING SURFACE
SOFT DOUGH HOPPER
Ensure that the ‘O’ sealing ring on the inside of the end cap is not damaged during cleaning.

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HARD DOUGH HOPPER
CAUTION:
The feed hopper and pump assembly exceed 25kg and will need to be lifted off by
two people, or dismantled into smaller components while still on the machine.
To reduce weight and bulk, separate and remove empty feed hopper from pump assembly,
whilst still on the machine, by unscrewing the wing nuts.
(Ensure that the nuts are placed where they will not be lost.)
The pump assembly will now be lighter and more easily removed.
1. Lift off both upper plastic end-caps.
2. Remove both gears from the assembly, one at a time, by lifting vertically.
3. Remove remainder of pump assembly from the machine for cleaning.
NOTE:
Use only warm soapy water to clean these parts. They should be rinsed and
thoroughly dried before re-assembly.
The greatest care must be taken not to drop any parts.
Do not leave any components in the hopper.
END CAP
END CAP
WING NUTS
To gain access to the inner wing nut,
slide the complete hopper away from
the machine body slightly (keep on
support bars) - this will also
disengage the pump assembly from
the drive shaft.