Montanari PD50 Quick start guide

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163
BEDPLATE INSTALLATION GUIDE
REV:1 - 04/19
MANUALI - GUIDES - MANUELS
HANDBUCH - MANUAL
INSTALLATION, USE AND MAINTENANCE
SAFETY GEARS
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ENGLISHSAFETY GEARS
Thank you for choosing a Montanari product.
Since 1970, Montanari Group has been focused on
providing its customers with the best traction machines and
components for lifts and escalators.
We are proud to have you as a customer and user of the
Montanari traction machines, and we are confident that we
can work together for a long time.
Massimo Montanari
CEO of Montanari Group

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REV. DATE DESCRIPTION EDITED BY VERIFIED BY APPROVED BY
1 17/04/2019 First Redaction Marketing Dept Technical Dept
Stefano Bertoni STEFANO BERTONI (DTE)
TIP
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!
It indicates that safety measures must
be taken to avoid electric shock.
It indicates that safety measures must
be taken to prevent personal injury.
It indicates that safety measures
must be taken to prevent damage to
components.
It indicates that safety measures must
be taken to prevent burns due to
contact with hot/ overheated surface.
It indicates useful information before
and during the installation step.
It refers to specific parts of the
manual.
It refers to the proper product
disposal.

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ENGLISHSAFETY GEARS
CONTENTS
1. GENERAL INFORMATION .....................................................................8
1.1 Introduction............................................................................................8
1.2 Copyright ...............................................................................................8
2. SAFETY...................................................................................................9
2.1 Intended use ..........................................................................................9
2.2 Obligations of the user - installer...........................................................9
2.3 Before installation...................................................................................9
3. IDENTIFICATION AND DATA ..............................................................10
3.1 Identification plate ...............................................................................10
3.2 Legal references ...................................................................................11
4. TRANSPORT AND STORAGE ..............................................................11
4.1 Handling...............................................................................................11
4.2 Storage.................................................................................................11
5. DESCRIPTION & OPERATION .............................................................12
5.1 General description..............................................................................12
6. INSTALLATION & FIXING ....................................................................12
6.1 Arrangements for mounting all safety gear units.................................12
7. TROUBLESHOOTING, MAINTENANCE AND REPAIR...........................14
7.1 Visual checks .........................................................................................14
PD50.............................................................................................................16
PA50 .............................................................................................................17
PB50 .............................................................................................................18
PI50 .............................................................................................................19
PL50 .............................................................................................................20
PM50 ............................................................................................................21
PP16 .............................................................................................................22
PP35 .............................................................................................................24
PP65 .............................................................................................................26
KB40.............................................................................................................28
PPR25/40BD .................................................................................................34

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1. GENERAL INFORMATION
1.1 Introduction
The Safety Gear Units by Montanari Giulio & C. are designed and tested to
ensure proper operation. They can be used for lifts and goods hoists.
These operating instructions are an integral part of the safety gear unit and must
always be kept within easy reach for consultation.
All persons involved in the installation, operation, maintenance and repair of the
unit must read and understand the instructions.
No liability is accepted for damage, breakage or accident caused by failure to
follow the instructions provided in this manual.
The safety gear units described herein have been designed and manufactured in
accordance with the recognized safety standards and the state of the art techni-
cal development applied at the time of printing.
Characteristics of the progressive safety gear:
The brake force is factory-adjusted according to the loads declared by the
customer and the surface conditions of the guides.
The safety gear units are prepared and lead-sealed at the factory.
To make technical improvements, Montanari reserves the right, if deemed neces-
sary, to modify the units and accessories, preserving their essential characteristics
and improving efficiency and safety.
1.2 Copyright
All rights to these operating instructions belong to Montanari Giulio & C. S.r.l.
The information in this manual may not be reproduced or used in an unauthorized
manner or made available to third parties without prior permission.
If you have any questions, please contact:
MONTANARI GROUP
HEADQUARTER - MONTANARI GIULIO & C. Srl
Via Bulgaria, 39 - 41122 - Modena - Italia
Tel: [phone] - Fax: [phone]
www.montanarigiulio.com
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ENGLISHSAFETY GEARS
2. SAFETY
2.1 Intended use
The safety gear units are manufactured in accordance with the state of the art for
safe and reliable use. It is forbidden to tamper with devices or functions designed
to prevent accidental contact.
It is forbidden:
•Use the Safety Gear Units for purposes other than and/or in a manner
different from that described in these instructions.
•To modify totally and/or partially the Safety Gear;
•To change the factory setting;
•To install two devices with different serial numbers and/or type/model
at the same time;
•To damage the lead seal;
•To replace/combine parts from different devices;
•To perform improper maintenance and inaccurate checks;
•To use unsuitable and/or unofficial spare parts (use only Montanari
Giulio & C. parts).
!
No liability is accepted for any malfunction due to installation not conforming
to specifications, except in cases approved by Montanari Giulio & C.
The identification plate shows the serial number and the year of construction (see
Fig.1).
The data for calibration are those provided in the order and the serial number is the
reference for any detail.
Use is permitted only in accordance with the data provided and as specified in the
type-examination.
2.2 Obligations of the user - installer
The responsibility for instructions lies with the company in charge of the work. The
operator must ensure that all persons involved in installation, operation, mainte-
nance and repair have read and understood the supplied operating instructions
and have adapted to them in order to:
• Avoid damage to property or persons.
• Ensure safe and reliable operation of the unit.
• Avoid breakage and environmental damage due to misuse.
Immediate voidance of the guarantee in case of:
• Use of components other than those installed.
• Any kind of modification on the safety gear unit.
2.3 Before installation
Make sure that the serial number indicated on the plates (both must have the same
serial number) and the one shown on the "Testing report" delivered by Montanari
Giulio & C.

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3. IDENTIFICATION AND DATA
3.1 Identification plate
It is located on the outside of the box of both devices; the data shown are
indicated in FIG. 1.
Check that the characteristics of the system, according to the "Testing Report", are
respected and in compliance. In particular, check these characteristics:
• total mass to be braked (P+Q): for progressive safety gears, the actual
mass may differ by up to ±7.5%
• nominal thickness of the guides
• type of guide surface (machined or drawn)
• lubrication of the guide surface (oiled or dry)
These characteristics must be maintained and controlled throughout the life of the
installed safety gear.
With particular reference to the "treatment of the guide surface", if lubrication is
required, it must be kept efficient and if not, it must never be lubricated.
Manufacturer
Type certificate
Model
Manufacturer's
address
Max. tripping
speed
Serial no. /
year of production
Certification body Identification code
of the body appointed for production
supervision carrying out the inspection
Equivalent min.-
max. capacity
Guide type and
condition
QR code
to access all the
documentation.
FIG. 1