Monte Carlo Fan Company 5AHR60 Series User manual

Quality Ceiling fans
Owner’s
Manual
Ceiling Fan Installation Instructions
For 5AHR60 Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight with
light kit included

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacurer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
WARNING – Risk of fire, electric shock, or personal injury, The fan in this box may be either directly supported from a structural framing mem-
ber of a building and/or may be mounted to an outlet box marked acceptable for fan support of 31.8 kg. (70 lbs.) or less. Most outlet boxes
commonly used for the support of luminaires may not be acceptable for fan support and may need to be replaced. Consult a qualified electrician
if in doubt.
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equip-
ment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
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Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
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Before you begin installing the fan, Switch
power off at Service panel and lock service dis-
connecting means to prevent power from being
switched on accidentally. When the service dis-
connecting means cannot be locked, securely
fasten a prominent warning device, such as a
tag, to the service panel.
Warning-Risk of fire, electric shock, or person-
al injury. The fan in this box may be either
directly supported from a structural framing
member of a building and/or may be mounted
to an outlet box marked acceptable for fan sup-
port of of 31.8 kg (70 lbs) or less. Most outlet
boxes commonly used for the support of lummi-
naires may not be acceptable for fan support
and may need to be replaced. Consult a quali-
fied electrician if in doubt.
21 OUTLET BOX METHOD
Remove Safety bar from mounting bracket by
loosing screws, sliding bar to side, and lifting it
off the 2 screws.
3
Secure mounting plate directly to a joist from
the buliding structure via the two knock out
holes on the outlet box. Use only the appropri-
ate wood screws and washers included with
your fan. Caution: Wood screws must go
through into the building joist.
5
Outlet box
Mounting
Plate
Wood
Screws
BUILDING STRUCTURE METHOD
Remove the 4 screws attaching the Mounting
neck the mounting plate. Retain the 4 screws
for re-assembly.
4
Install the mounting Plate to approved fan
brace and box combination use only the hard-
ware provided with the fan brace and box.
6FAN BRACE AND BOX METHOD

While lifting upward on the arch arm assembly tighten
the 2 set screws next to each cross pin where archs
attach to the fan housing. These set screws can be
loosened and adjusted once fan is in final position on
the ceiling.
Align hole in arch arm and hole in tab the fan
housing. Do this for each of the 3 arch arms.
Install Keeper pin into all 3 cross pins.
Install 3 screws to hold glass to fan housing.
Do not overtighten as this could crack the
glass.
Install and tighten set screws for each arch leg
located on the yoke.
10
15
12
13
Spread 3 arch arms outward and place over the
tabs on fan housing. Make sure the arm with
the electrical connection plugs is next to the
plugs on the fan housing.
11
14
Lower upper glass disk onto fan housing and
align 3 holes in glass with 3 holes in fan hous-
ing.
9
Lift mounting neck to mounting Plate and align
screws.
7
Secure mounting neck to the mounting plate
with four screws to become a complete mount-
ing bracket.
8
Loosen the 2 downrod set screws to allow
downrod intallation to the yoke.
Plug in electrical connection from Arch assembly
to the fan body. Install canopy and yoke cover over the down-
rod.
16 17 18

Make wire connections as per above diagram.
Connect the white wire from the fan to the
White or Neutral wire from the power source.
Connect the black wire from the fan to the
Black or hot wire from the power source.
Connect all Green / Yellow wires from the fan,
Downrod and mounting bracket to the Ground
wire from the house.
26
For Canadian installation in both flush and
downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws provided. Make sure that
when the safety cable is fully extended the
leadwires are longer than the cable and no
stress is placed on the leadwires.
24 Canadian mounting only
Safety Cable
Lag Screw
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
25
House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Install 6x15 Watt candelabra bulbs included.
22
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure
the fan is hanging straight. Rotate fan until the
tab on the Mounting bracket engages the slot
on the Downrod Ball. This must be done to
prevent the fan body from rotating when the
blades are in motion.
23
Re-install safety bar removed in step. 3 by
placing safety bar on screws, sliding into place,
and tightening the 2 screws.
27
Tread leadwires and safety cable through the
downrod.
Place downrod into the yoke, align the holes in
the yoke with the holes in the downrod and
install cross pin. Install keeper pin into cross
pin.
19 20
Tighten set screws to hold downrod securely in
the yoke. Drop cover over yoke.
21
Place floating brackets onto blades aligning
holes in blade with the floating bracket. Place blade arms onto the other side of the
blade and aligning holes. Insert screws with
fabric washers though the holes and tighten
securely.
Remove motor screws from fan motor and save.
28 29 30

Find the glass retainer with visible screw. Loosen the
screw and tip the retainer to the side. Next lift glass
and place the glass edge into the remaining glass
retainers. Then lift the other side of the glass upward
and tip the loosened glass retainer downward to
engage the glass. Retighen the glass retainer screw.
Install the 2x50 watt halogen bulbs. Do not
touch bulb surface as oily residue from skin can
cause the bulb to explode.
Install all 5 fan blade assemblies to the motor
as shown above. Tighten screws securely.
Loosen 3 of the 4 screws that will hold the light
kit pan. Remove the screw that is associated
to the closed hole on the light kit pan as shown
in the inset.
Lift light kit pan to the fan motor assembly.
Align the 3 screws with the key hole slot holes
in the light kit pan (see inset). Rotate the light
kit pan as shown. Then install the screw
removed in the previous step though the closed
hole. Tighten all 4 screws securely.
3132 33
34 35
Install wall control unit to outlet box
using machine screws provided.
40
Lift Canopy to ceiling aligning the key hole slots
with the screws on the bottom of the Mounting
bracket. Rotate the canopy Counter Clockwise
to lock in place. Tighten the screws to secure
the Canopy. See inset for Keyhole shape
37
Attach front cover to wall control
with screws provided.
41
Set dip switches on the Remote Transmitter and Remote
Receiver to the same settings. This must be done so the
units will communcate properly. If you have other fans you
can set to control from one transmitter by setting both
receivers the same as the transmitter. If you have more
than one fan with remote. You can set the dip switches to
different positiosns to have seperate control.
Remote Transmitter Dip swtiches
Remote Receiver Dip switches
36
Remove cover by snaping off from
top or bottom. Install 12V battery
into wall remote. Duracell MN21 /
Eveready A23 / GP 23A all 12V.
38
Attach cover of remote by placing
over buttons and snaping into place.
39
To control fan speed select from High, Medium
or low speed buttons. To turn the fan off press
the Fan on / off button. To dim upper lights
press and hold U/L botton. To dim Lower lights
press and hold D/L button. To turn off either
up or down light press and quickly release
either U/L or D/L button. Press button marked
REV to reverse the rotation direction of the fan
blades
Fan speed
control but-
tons
Fan on / off
Light dim-
mer for up
and down
lights
Fan
reverse
button
42

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the
same frequency.
CAUTION: Make sure main power is turned off.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not
start:
3. If fan wobbles:
4. If light does not
work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Customer Service Center:
740 S.W. Loop 820, Suite 110
Fort Worth, Texas 76115
1-800-519-4092