Monte Carlo Fan Company 5GL66 Series User manual

Quality Ceiling fans
Owner’s
Manual
Ceiling Fan Installation Instructions
For 5GL66 Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight

Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
WARNING – Risk of fire, electric shock, or personal injury, The fan in this box may be either directly supported from a structural framing mem-
ber of a building and/or may be mounted to an outlet box marked acceptable for fan support of 31.8 kg. (70 lbs.) or less. Most outlet boxes
commonly used for the support of luminaires may not be acceptable for fan support and may need to be replaced. Consult a qualified electrician
if in doubt.
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
T
o reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equip-
ment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
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Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
TOOLS REQUIRED
PhillipsScrewdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting means
to prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
1
Remove Safety bar from mounting bracket by
loosing screws, sliding bar to side, and lifting it
off the 2 screws.
3
Warning-Risk of fire, electric shock, or personal
injury. The fan in this box may be either directly sup-
ported from a structural framing member of a build-
ing and/or may be mounted to an outlet box marked
acceptable for fan support of of 31.8 kg(70lbs) or
less. Most outlet boxes commonly used for the sup-
port of lumminaires may not be acceptable for fan
support and may need to be replaced. Consult a
qualified electrician if in doubt.
2OUTLET BOX METHOD
Secure mounting plate directly to a joist from
the buliding structure via the two knock out
holes on the outlet box. Use only the appropri-
ate wood screws and washers included with
your fan. Caution: Wood screws must go
through into the building joist.
5
Outlet box
Mounting
Plate
Wood
Screws
BUILDING STRUCTURE METHOD
Remove the 4 screws attaching the Mounting
neck the mounting plate. Retain the 4 screws
for re-assembly.
4
Install the mounting Plate to approved fan
brace and box combination use only the hard-
ware provided with the fan brace and box.
6FAN BRACE AND BOX METHOD

Insert downrod into yoke. Align hole
in the downrod with the hole in the
yoke. Insert cross pin through yoke
and downrod. Insert cotter pin in to
cross pin to secure.
Tighten yoke set screws securely and
evenly.
Loosen the 2 set screws in yoke for
downrod to slip into yoke.
Remove keeper from pin and then
remove pin. Replace keeper in pin
and save.
9
10
14
12
13
Place canopy and yoke cover on
downrod. Thread leadwires through
the downrod.
11
Make wire connections to power source using
wire nuts provided. Make sure that no filiments
are outside of the wirenut. After making the
wire connections, the wires should be spread
apart with the grounded conductor and the
equipment-grounding conductor on one side of
the outlet box and ungrounded conductor on
the other side of the outlet box.
17
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure
the fan is hanging straight. Rotate fan until the
tab on the Mounting bracket engages the slot
on the Downrod Ball. This must be done to
prevent the fan body from rotating when the
blades are in motion.
Re-install safety bar removed in
step. 3 by placing safety bar on
screws, sliding into place, and tight-
ening the 2 screws.
15
Lift mounting neck to mounting Plate
and align screws.
7
Secure mounting neck to the mount-
ing plate with four screws to become
a complete mounting bracket.
8
Fan and light kit combinations over 35 lbs,
in both flush and downrod mode the safety
cable must be installed into the house struc-
ture beams using the 3” lag screws,washers,
and lock washers. provided. Make sure that
when the safety cable is fully extended the
lead wires are longer than the cable and no
stress is placed on the lead wires.
16 Safety cable installation
Safety Cable
Lag Screw
safety
cable
3” lag
screw
lock
washer
washer
For pullchain controls, follow diagram above.
Make sure that all exposed wiring is secured
inside wire nuts. Note: Wires from house may
vary in color and may not include ground wire.
After wiring is complete, gently push wires into
junction box with wire nuts pointing upward.
Refer to point 3 of safety tips.
18
House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Blue

Attach blade brackets to blades using
the blade bracket screws and wash-
ers provided.
20
Check the motor for plastic shipping stabilizer
tabs, and remove them if they are present.
Attach blade assembly to motor using the
motor screws and washers provided. Tighten
screws securely.
22
Loosen 2 screws and remove 1 screw
from motor plate. Save removed
screw for use later.
23
Thread capacitor and 9 pin plug
through switch housing plate.
24
Install by twisting clockwise, replace
screw removed from motor plate.
Tighten all 3 screws securely.
25
Connect plug from fan to switch
housing plug.
26
Remove switch housing screws.
27
Install switch housing cap using
screws removed. Tighten securely.
31
19
Lift Canopy to ceiling aligning the key hole slots
with the screws on the bottom of the Mounting
bracket. Rotate the canopy Counter Clockwise
to lock in place. Tighten the screws to secure
the Canopy. See inset for Keyhole shape
Black capacitor box needs to be
stuck to the switch housing. Not
being attached can cause motor
noise.
Remove twin adhesive tape from the
black capacitor as shown above.
29
28
Place and press firmly on the capaci-
tor to stick it to the switch housing.
Be sure it is secure.
30

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION: Make sure main power is turned off
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO
NOT USE a Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is
positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can
adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer
(not supplied) between the blade and blade holder at the screw closest to the motor. To
adjust a blade tip up, insert washer (not supplied) between the blade and blade holder at
the two screws farthest from the motor. Reverse the position of the washer if blades mount
from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service dis-
connecting means to prevent power from being switched on accidentally. When the service dis-
connecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Customer Service Center:
1-800-519-4092