Monterey 305 SS User manual

305 SS
Owner’s Manual

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MONTEREY
BOATS

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MONTEREY
BOATS
Dear Valued Customer,
Welcome to the Monterey Life!
We would like to extend to you our “Thank You” for choosing a Monterey boat!
You have made an investment in our product and we are condent you will enjoy
many years of boating pleasure. Your new boat has been built to the standards set
forth by the United States Coast Guard and National Marine Manufacturers Associa-
tion. We are proud to have you in our “Family!”
At this time, we need you to read your owner’s manual and become familiar with all
systems on your boat. Make certain that you and your dealer have lled out and
mailed your warranty registration card back to us here at the factory. It is very im-
portant to us and it is also a U.S. Federal Regulation.
This manual is an important aid in the operation and maintenance of your boat. The
information is intended as a guide and cannot cover every question you may have
about your boat and boating in general. We encourage you to contact your dealership
for any additional information you might need. If there is a question about your boat
that can’t be answered by your dealer, please contact our factory direct by calling
the Monterey Boats Customer Service Department, [phone] or online if you
prefer at: www[email protected].
If you are new to boating, we recommend you participate in a boating class or group
to gain more knowledge and condence. Contact your dealer, local U.S. Coast Guard
or U.S. Power Squadron Organizations for information in your area.
With proper care, routine service and preventive maintenance, your Monterey boat
will not only reward you with enjoyment, but with reliability, dependability and one
of the higher resale values in today’s boating industry.
Enjoy your new boat and please respect our environment at all times. Always re-
member to practice safe boating procedures for your protection as well as those
around you.
Sincerely,
The M.O.S.T. (Monterey Owners Support Team)
WELCOME

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NOTES

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BOATS
TABLE OF CONTENTS
WELCOME ......................................................................................................................... 3
SAFETY INFORMATION ........................................................................................................ 9
BOAT INFORMATION ..........................................................................................................11
CERTIFICATIONS ..............................................................................................................12
INTRODUCTION & IMPORTANT INFORMATION .......................................................................13
OWNER/OPERATOR INFORMATION .......................................................................................15
NEW BOAT DELIVERY .........................................................................................................16
Chapter 1:
Safety Equipment
1.1 General .....................................................................................................................17
1.2 Engine Alarm..............................................................................................................17
1.3 Neutral Safety Switch ..................................................................................................17
1.4 Engine Stop Switch .....................................................................................................17
1.5 Required Safety Equipment ..........................................................................................18
1.6 Bilge and Fuel Fires .....................................................................................................19
1.7 First Aid.....................................................................................................................20
1.8 Additional Safety Equipment.........................................................................................21
1.9 Caution & Warning Labels.............................................................................................22
Chapter 2:
Operation
2.1 General .....................................................................................................................23
2.2 Rules of the Road........................................................................................................23
2.3 Pre-Cruise Check ........................................................................................................26
2.4 Operating Your Boat ....................................................................................................27
2.5 Docking, Anchoring & Mooring ......................................................................................28
2.6 Controls, Steering, or Propulsion System Failure..............................................................30
2.7 Collision.....................................................................................................................31
2.8 Grounding, Towing & Rendering Assistance .....................................................................31
2.9 Flooding or Capsizing...................................................................................................31
2.10 Fishing.....................................................................................................................31
2.11 Man Overboard .........................................................................................................32
2.12 Water Skiing & Wakeboarding .....................................................................................32
2.14 Yacht Certication Plate..............................................................................................34
2.15 Trailering Your Boat ...................................................................................................35
Chapter 3:
Propulsion System
3.1 General .....................................................................................................................37
3.2 Drive System Corrosion ...............................................................................................37
3.3 Engine Lubrication.......................................................................................................38
3.4 Engine Cooling System ................................................................................................38
3.5 Propellers ..................................................................................................................38
3.6 Performance Issues & Propellers ...................................................................................38
3.7 Engine Instrumentation ...............................................................................................40

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TABLE OF CONTENTS
Chapter 4:
Helm Control Systems
4.1 General .....................................................................................................................43
4.2 Engine Throttle & Shift Controls ....................................................................................43
4.3 Neutral Safety Switch ..................................................................................................44
4.4 Engine Power Tilt & Trim ..............................................................................................45
4.5 Engine Stop Switch .....................................................................................................46
4.6 Steering System .........................................................................................................47
4.7 Joystick Controls.........................................................................................................48
4.8 Trim Tabs ...................................................................................................................49
4.9 Control Systems Maintenance .......................................................................................50
Chapter 5:
Fuel System
5.1 Gasoline Fuel Systems .................................................................................................53
5.2 Engine Fuel Delivery System.........................................................................................54
5.3 Fueling Instructions.....................................................................................................55
5.4 Fuel System Maintenance.............................................................................................56
Chapter 6:
Electrical System
6.1 General .....................................................................................................................57
6.2 12 Volt DC System & Batteries......................................................................................57
6.3 Batteries & Battery Switches.........................................................................................58
6.4 Parallel Switch & Dead Batteries....................................................................................59
6.5 Ignition Switch Panels..................................................................................................59
6.6 12 volt Accessory Switch Panels ...................................................................................60
6.7 Circuit Breaker Panels..................................................................................................65
6.8 Engine Control Systems Circuit Protection ............................................................................... 68
6.9 AC Battery Charging System.........................................................................................68
6.10 Bonding System ........................................................................................................69
6.11 Electrical System Maintenance ....................................................................................69
Chapter 7:
Freshwater System
7.1 General .....................................................................................................................71
7.2 Fresh Water System Operation......................................................................................71
7.3 Fresh Water System Maintenance..................................................................................72
Chapter 8:
Drainage Systems
8.1 General .....................................................................................................................75
8.2 Bilge Drainage ............................................................................................................75
8.3 Cockpit and Deck Drains ..............................................................................................76
8.4 Grey Water System ....................................................................................................77
8.5 Drainage System Maintenance ......................................................................................78

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TABLE OF CONTENTS
Chapter 9:
Ventilation System
9.1 Head Compartment Ventilation .....................................................................................79
9.2 Windshield & Cockpit Ventilation ...................................................................................79
9.3 Bilge Compartment Ventilation......................................................................................80
9.4 Maintenance...............................................................................................................80
Chapter 10:
Exterior Equipment
10.1 Deck Equipment........................................................................................................81
10.2 Windlass & Bow Roller................................................................................................83
10.3 Hull Equipment .........................................................................................................86
10.4 Cockpit Equipment - All Models ...................................................................................88
10.5 Bow Seating Area ...................................................................................................100
10.6 Bimini Top & Optional Canvas ...................................................................................102
10.7 Electric Tower .........................................................................................................103
10.8 Aftermarket Tower or Arch .......................................................................................106
Chapter 11:
Interior Equipment
11.1 Head Compartment ................................................................................................107
11.2 Portable Marine Head ..............................................................................................108
11.3 Electric Marine Head System ....................................................................................109
11.4 Head System Holding Tank ......................................................................................110
Chapter 12:
Routine Maintenance
12.1 Exterior Hull and Deck .............................................................................................111
12.2 Upholstery, Canvas and Enclosures ............................................................................115
12.3 Cabin Interior .........................................................................................................120
12.4 Bilge and Pumps .....................................................................................................121
12.5 Engines & Fuel ........................................................................................................121
12.6 Drainage System.....................................................................................................121
Chapter 13:
Seasonal Maintenance
13.1 Lay-up and Storage .................................................................................................123
13.2 Winterizing.............................................................................................................124
13.3 Recommissioning ....................................................................................................126
Appendix A:
Maintenance Log
Maintenance Log...........................................................................................................127
Appendix B:
Float Plan
Float Plan.....................................................................................................................131

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TABLE OF CONTENTS
Appendix C:
Boating Accident Report
Boating Accident Report.................................................................................................133
Appendix D:
Glossary
Glossary of Terms .........................................................................................................137
Appendix E:
Troubleshooting
Troubleshooting Guide ...................................................................................................143
Appendix F:
Medallion Gauges Guide
Medallion Gauges Quick Reference Guide .........................................................................147
Appendix G:
Wiring Diagrams
12V DC Battery Switch Panel ..........................................................................................153
DE 12V DC Battery Switch Panel .....................................................................................154
Accy Helm Panel ...........................................................................................................155
Hull Harness.................................................................................................................156
Hatch Harness ..............................................................................................................157
Stereo Upgrade Harness ................................................................................................158
Mercury Twin Harness....................................................................................................159
Mercury M Dash Gauge Harness......................................................................................160
Mercury 288 CK Harness................................................................................................161
Deck Harness ...............................................................................................................162
Tower Harness..............................................................................................................163
Appendix H:
Specications
305 SS Specications ....................................................................................................165

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SAFETY INFORMATION
State of California Safety Requirements
WARNING
PROPOSITION 65
OPERATING, SERVICING AND MAINTAINING A RECREATIONAL MARINE VESSEL
CAN EXPOSE YOU TO CHEMICALS INCLUDING ENGINE EXHAUST, CARBON
MONOXIDE, PHTHALATES, AND LEAD, WHICH ARE KNOWN TO THE STATE OF
CALIFORNIATO CAUSE CANCERAND BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM. TO MINIMIZE EXPOSURE, AVOID BREATHING EXHAUST, SERVICE YOUR
VESSEL IN A WELL-VENTILATED AREA AND WEAR GLOVES OR WASH YOUR
HANDS FREQUENTLY WHEN SERVICING THIS VESSEL. FOR MORE INFORMATION
GO TO WWW.P65WARNING.CA.GOV/MARINE.
California Health & Safety Code §§ 25249.5-.13
State of California Emission Requirements
Your boat may be equipped with an engine that meets the special requirements outlined by the Cali-
fornia Air Resources Board (CARB). If so, the engine is designed to meet strict requirements and the
boat will have a special tag and one of the following labels axed to it.
The tag and the label are required by CARB. The label has 1, 2, 3 or 4 stars and must be axed to
your boat if it is to be operated in the state of California and/or bordering waters. For more informa-
tion visit: http://www.arb.ca.gov.

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SAFETY INFORMATION
DANGER
WARNING
CAUTION
Safety Cautions and Warnings
Your Monterey owner’s manual has been written to include a number of safety instructions to assure
the safe operation and maintenance of your boat. These instructions are in the form of DANGER,
WARNING, and CAUTION statements. The following denitions apply:
IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
HAZARDS OR UNSAFE PRACTICES WHICH COULD
RESULT IN MINOR PERSONAL INJURY OR PRODUCT AND
PROPERTY DAMAGE.
All instructions given in this book are as seen from the stern looking toward the bow, with starboard
being to your right, and port to your left. A glossary of boating terms is included.
IMPORTANT NOTE: Your boat uses an internal combustion engine and ammable fuel. Every pre-
caution has been taken by Monterey to reduce the risks associated with possible injury and damage
from re or explosion, but your own precaution and good maintenance procedures are necessary in
order to enjoy safe operation of your boat.