Montgomery Ward ZDW-57008A User manual
.
MOPED
.,
[
·
·
~
,.
..-.
. . . \
/;
~~/
v
·--
-~-::
...
v-·
.-~~
·
""~·-\:"~
~
r\
' '
·.
~~.
.
*:I
Model
~os
:'
'
·
.~1
ZDW-57008A '!
ZDW-57061A !
ZDW-57062A
Form
No.·
61M-208B*
·
...
~(
~\
..
'
. ,
-..
~·AJ
I
l
I
(
\
t
Two Cycle
Fu
el
M
ixture-50:1
t.
/
~-
;
{'
~
I
' j
y
..
• j
f 1 1
.,.l'\
'~(...
I
''f"
1i.:
I
··p.
s
i:~.-
..
..
~
t'
:-;.
,
•.
\
;·),
.•
,.'!,
I
I..
\,
•
I
~
' I
k
\'
~
'"
. I
k~i
•.
''
;:::;z
--~-
--
~~~~
--
~-~~~-----~~
__
,..
....
'\'lt'
e.
..
IMPORTANT
SAFE OPERATION PRACTICES
Local licensing, ageand
traffic
regulatl.
ons
may vary
from
state
to
state. Check existing local laws.
TRAI
NI
NG
1. Read
the
Owner's Manual carefully. Be
thor
oughly
familiar
with
the
controls
and
properuse
of
the equipment.
2. Never
allow
children
to
operate a MOPED
without
proper and close
adult
sup
ervision.
Children should be of
sufficient
age,
understanding and capacity.
PREPARAT
IO
N
3.
It
is the absolute understanding that
this
unit
is
not
a field bike.
Any
licensing needed
to
comply
with
the
existing local
or
state vehicle
requirements In any given area is the sole
responsibi
lity
of
.the purchaser.
4. The operator should never place
his
hands,
feet
or
any part
of
his body near any moving
parts.
5. This MOPED is designed for ONE AIDER
ONLY. Carrier
is
not
for
passengers.
6. T
his
MOPED should not be used in a reckless
manner, such as
jumping
obstacles, racing
or
hill
climb
ing.
7. This MOPED
is
designed
for
hard surfaces,
such as pavement.
I •
1.
Check fuel before starting engine. Fuel
mixture
50:1
(2112
oz.
two
cycle
oil
to 1 gallon
of
regular gasoline). Do
not
·
fill
gasoline tank
Indoors, when engine is running,
or
while
the
engine is
still
hot.
Wipe
off
any spilled
gasoline before starting the engine.
8. Never operate
this
MOPED on wet
or
slippery t
i:
surface.
2.
Never start
this
MOP
ED
without
being in
properstarting position.
See
page
9.
OPERATION
1. It
is
recommended
the
operator use a safety
helmetand eye protection.
2.
Manufacturer recommends running
with
lights
on.
2
MA
IN
TE
NANCE AN D STORAGE
1. Keep
all
nuts,
bolts
, and screws
tight
to
be
sure the
unit
is
in
a safe operating
condition.
2.
Never store the unit inside
of
a
building
with
gasoline in the tank where the fumes may
reach
an
open flame
or
spark.
Allow
the
engine
to
cool
before
stor
i
ng
in any
enclosure.
3.
Prior
to
each use, the tire pressure should be
checked and maintained. Front: 25 P.S.I.,
Rear: 32 P.S.I. Maximum
36
P.S.I.
front
and
rear.
4. The tightness
of
the spokes should
be
checked after every few hours
of
operation.
See Spoke Adjustment on page 15.
--
----------
--------~
.
------
--
--
--
~~~----
CONTENTS
Safe Operation Practices
....................
2 Exploded VIew for Fork and Handle Bar
....
...
18
Parts List
for
Fork and HandleBar
............
19
Exploded View
for
Main Frame
.......
..
......
20
Parts
List
for
Main Frame
................
21,
22
Exploded View forTorque Converter . .
........
23
Exploded View and Parts
List
for FrontWheel
24
Exploded View and Parts
List
for
Rear Wheel
...
25
Exploded View and Parts
List
for
Controls
....
.
26
Exploded View and Parts List for Engine
....
27
-
31
Parts Ordering Procedure
...........
Back Cover
Index and Know Your MOPED
.....
..
....
. .
...
3
ConsumerInformation
....
.
.................
4
Tire Reserve Load
............
.
.........
.
...
5
Identification
..............
.
...............
6
Assembly
Instructions
......................
6
Prepare
for
Operation
.......................
8
Operating
....
.........
...
.................
9
Maintenance
..........
..
.........
.
........
10
Adjustments
........................
..
....
13
Wiring Diagram
............
.....
.
......
.
...
17
l
KNOW
YOUR MOPED
1 FIGURE
1.
RIGHT HANDVIEW FIGURE 2. LEFT HAND VIEW
1. Brake/TalI Light
1.
Amber Reflector (Front)
,._
2. Seat
I 2. Headlight
3.
BreatherCap 3. Speedometer
4. Fuel Tank and Cap 4. Rear View Mirror
5. Choke Lever 5. Starter Lever
6. Throttle Twist Grip 6. Brake Lever (Rear)
7.
Start/Stop
Switch 7. Seat Adjusting
Bolt
8.
Brake Lever (Front) 8.
Red
Reflector (Rear)
9. Front Internal Drum Brake 9. Chain Adjuster
10
. Front Fork Extension 10. Rear Wheel
11. Right Hand Pedal 11. Kickstand
/12. Pedal Chain 12.
Muff
ler
13. Rear Internal Drum Brake 13. Front Wheel
14.
Rear Swing Arm Shock
3
h
-----
-.
1979 MOPED
CONSUMER
INFORM
·ATION 0
• 0
This sheet contains Information on stopping distances, tire reserve loads and acceleration and passing
ability
asrequired by the Consumer Information Regulations issued by the National Highway Traffic Safety
Administration
of
theUnited States Department
of
Transportation.
Datafor stopping distances and passing
ability
were derived from tests conducted
with
new vehicles under
optimum
road
conditions
by skilled test drivers and are not necessarily representative data for a used
vehicle, for
mrny
road conditions,
or
for the
abilities
of
most operators.
VEHICLE STOPPING DISTANCE
This figure Indicates braking performance that can be met
or
exceeded by thevehicles
to which
it
applies, witho
ut
locking the wheels, under different conditions
of
loading
an
d
with
par
ti
al failures
of
the braking system.
Th
e Information presented represents
resul
ts
obtainablebyskilled drivers undercontrolled road and vehicle conditions, and
the Information may n
ot
be correct underotherconditions.
De
scription
of
vehicles
to
which
thi
s tableapplies: All Models
of
"
MOPED
"
························M
····
··
A. F
ully
Operational Service Brake Load
Light
Maximum
B. Emergency Service Brakes (with Partial
Service Brake System Failure)
C.
Brake PowerUnit Failure
Maximum Load
28Ft.
(130 LB. Operator)
,.Ft.
(225 LB. Operator)
NOT CAPABLE
NOT CAPABLE
0 100
200
300
400 500
Stopping Distance in Feet from 22 mph.•
*The maximum speed
att
ainable by accelerating a maximum rate from a standing
start
for
one
mi
le.
4
-
-----
-
1
•
TIRE RESERVE LOAD
This
table
lists
the tire size designations recommended by the manufacturer for use on the vehicles
to
which
it
applies,
with
the recommended inflation pressure for maximum
lo
ading and the
ti
re reserve load
~
percentage
for
each
of
the tires listed. The tjre reserve load percentage
indic
ated is met
or
exceeded by
V Ieach vehicle
to
which
the table applies.
Descript
ion
of
Vehicles
to
Which
theTableApplies:
_
A
:....:..:..:.
II
_
M
_
o
_;
d_e
_
l
s
_
of
.:...
'_;'
M
~
O
.:...
P
-=
E
:..::
O
_"
_
__
_ _
_____
_
R
ecommended Tire Size Designations 2-
1/4-17
R
ecommended.Cold
Inflation
Pressure Front 25
PSI
for Maximum Loaded VehicleWeight Rear 32
PSI
*The difference, expressed as a percentage
of
tire load rating, between (a) the load rating
of
a tire at the
vehicle manufacturer's recommended inflation pressure at the maximum loaded vehicle weight and (b) the .
load imposed
upon
the tire by thevehicle at that
condition
.
WARNING. Failure
to
maintain the recommended tire
inflation
pressure
or
to
increase
tire
pressure as
recommended when operating at maximum loaded vehicle weight, or loading the vehicle beyond the
capacities specified on the tire placard affixed
to
the vehicle, may result in unsafe operating conditions due
to
premature tire failure, unfavorable handling characteristics, and excessive tire wear. The tire reserve
load percentage
is
a measure
of
tirecapacity,
not
of
vehiclecapacity. Loading beyond the specified vehicle
capacity may result In failure of thevehicle components.
ACCELERATION
AND
PASSING ABILITY
This figure indicates passing times and distances that can be met
or
exceeded by the
vehicles
to
which
it
applies
in
the situation diagrammed below. '
The
low
speed pass assumes an initial speed
of
20 MPH and a
limiting
speed
of
35 MPH.
The high speed pass assumes an initial speed
of
50 MPH and a
limiting
speed
of
80 MPH.
NOTI
Cl:
The
information
presented represents results obtainable by skilled drivers under
. controlled road and vehicle
conditions
and the information may not be correct
·
;;
under other
conditions.
l
Descripllon
of
vehicles
to
which this tableapplies:
All
Mo
dels of "MO
PED
"
LOWfSPEED PASS SUMMARY TABLE:
1,500
FEE
T 46 SECONDS
HIGJ-tSPEED PASS FEET SECONDS NOT CAPABLE
LOW SPEED
INITIAL SPEED: 20 MPH LIMITING
SP
EED: 35 MPH
I TOTAL PASSING DISTANCE FEET I
TOTAL PASSING TIME SECONDS
············
·
················
·
···············
-
~
140o
••
•
•••••••••
••
••
••
••••••
•
-·~
1+
40+1
55 TRUCK CONSTANT 20 MPH
HIGH SPE
ED
(MOPED NOT CAPABLE)
INITIALSPEED: 50 MPH LIMITING
SP
EED: 80 MPH
I
~
TOTAL PASSING DISTANCE FEET I
l TOTAL PASSING TIME SECONDS
·····························
·
······
·
·
·······
· · ·
······
·
······~
~
100
~
c::::J···
····
······
·
····
··
········-~~~
100
~
55TRUCK CONSTANT50 MPH
5
Other manuals for ZDW-57008A
1
This manual suits for next models
2
Other Montgomery Ward Scooter manuals
