morse 520-115 User manual

The Specialist In Drum Handling Equipment
Model 520-115
Vertical-Lift, 106”, DC Power Lift and Tilt
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repDCing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepDCsorpartssubstitution.
Operator’s Manual
for Morse Vertical-Lift Drum Pourer
Model 520-115
Serial Number 249855 to ______
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of
drum holder. Perform necessary load test, inspections, operator
training, etc.
Copyright 2019 - Morse Mfg. Co., Inc. Form OM520-115 (249855-______) (Updated 20 Sep, 2019) 1
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 USA
morsedrum.com [phone]

The Specialist In Drum Handling Equipment
Model 520-115
Vertical-Lift, 106”, DC Power Lift and Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-115
Serial Number 249855 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM520-115 (249855-______) (Updated 20 Sep, 2019) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
CAUTION -Do NOT transport with drum raised.
Always lower the drum holder to lowest position before transporting.
DANGER - Stay well clear of power lines.
Never approach a power line. Current in a high voltage line may arc some distance from the wire to
the steel framed, grounded machine.
WARNING - The Vertical-Lift Drum Pourer is designed to handle one drum of the types listed at the
top of page 3 - Machine Description. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity of 800 Lb.
WARNING - Level oors only.
Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,
ramps,irregularordebrisstrewnoors.
WARNING - Do NOT modify the unit.
UndernocircumstancesshouldanymodicationsbemadetotheMorsemachinerywithoutfactory
authorization.Anymodicationsmayvoidthewarranty.Thismachinewasdesignedtoperforma
specicjobandalterationsmayresultininjurytooperatorormachine.
WARNING - No loose tting clothing.
Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmay
become caught on the machinery and cause severe personal injury.
WARNING - Hydraulic uid under pressure can be hazardous.
Escapinghydraulicuidunderpressurecanpenetratetheskin,causingseriousinjury.Avoidthe
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholesandnozzles,whichejectuidunderhighpressure.Useapieceofcardboardtosearchfor
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes.
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to the
State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
WARNING: This product can expose you to chemicals including lead and arsenic, which are known to the State of
California to cause cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM520-115 (249855-______) (Updated 20 Sep, 2019) 3
The Specialist In Drum Handling Equipment
Model 520-115
Vertical-Lift, 106”, DC Power Lift and Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-115
Serial Number 249855 to ______
Machine Description
The Model 520-115 Vertical-Lift Drum Pourer will pour a drum at up to 106”
(269cm)high,measuredfromtheoortothelowestpointofahorizontal
drum. It is designed to lift, transport, and dispense a ribbed 55-gallon (210
liter)steeldrum22.5”(57cm)indiameter,aswellasaberdrumbetween22”
and 23.5” (56 to 59.7 cm) in diameter. The maximum full-drum capacity is 800
Lb. (363 kg). The capacity is derated to 500 Lb. (227 kg) for a half-full drum.
The half-full rating is based on the tilt mechanism’s capacity for handling an
unbalanced bottom-heavy drum.
Options
A smaller diameter drum can be handled with the correct size 55/30•
Series Diameter Adaptor installed (see Diameter Adaptor literature).
The• Bracket Assembly (Part # 4556-P) is required to handle a plastic
drumwithoutatoprim(seegure2.1).Itisalsorecommendedtomore
securelyhandleaberdrum.YoucanusetheBracketAssemblywith
a55-gallon(210liter)plastic,steelorberdrum.Thebraceattopand
bottom of the drum prevent it from slipping lengthways through the drum
holder. It adjusts for a drum 31” to 39” (79 to 99 cm) tall.
The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum
topreventitfromslippingthroughthedrumholder(seegure2.2).To
handle a 55-gallon (210 liter) plastic drum with top rim, you must install
eithertheBracketAssemblyortheTopRimClamp.YoucanusetheTop
RimClampwitha55-gallon(210liter)plastic,steelorberdrumwith
suitable top rim.
Machine Unpacking
Inspect the machine for visible damage. If damage is noted, follow receiving
procedure on page 1.
Remove machine from pallet by lifting from the square tubing at the top of the
unit. Insert a strap or chain through the tubing and make a loop to lift by. Attach loop to an overhead crane and raise slowly.
Installation Instructions
Machineisshippedwithhydraulicuid.
BEFOREoperation,replacetheRED shipping plug from the hydraulic reservoir with the BLACK breather, and install hydraulic control
levers.
Batteryhasbeenchargedpriortoshippingandshouldbereadyforuse.Seebatterychargerspecsheet
Figure 2.2
Plastic drum being lifted
with part number 4560-P
Top Rim Clamp Assembly
installed.
Figure 2.1
Plastic drum being lifted with
partnumber4556-PBracket
Assembly installed.

The Specialist In Drum Handling Equipment
Model 520-115
Vertical-Lift, 106”, DC Power Lift and Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-115
Serial Number 249855 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM520-115 (249855-______) (Updated 20 Sep, 2019) 4
Controls
The Morse Vertical-Lift Drum Pourer is manually propelled and
steered. The drum lift and tilt controls are powered by a 12V
DC motor with a momentary switch. There are two functions
for the operator to control (Figure 3.1):
LIFT and Lower Function for vertical positioning of the1.
drum
To raise the drum
Turn the motor on by holding the momentary switch in
the on position.
With the motor on, raise the LIFT handle.
To lower the drum
Withthemotoro󰀨,pushintheLOWERhandle.
TILT Function to control the degree of rotation of the2.
drum
To tilt the drum forward for pouring
Turn on the motor by holding momentary switch in the
on position.
With the motor on, raise the tilt handle.
To return the drum to vertical position
Turn on the motor by holding momentary switch in the
on position.
Push the tilt handle down.
WARNING - Watch out for pinch points
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.
Floor Lock
Theoorlockhandleislocatedontheleftsideofthepushhandle.Pullingtheoorlockhandletowardtheoperatoruntilitlocksinthe
downpositionactivatestheoorlock.Whentheoorlockisactivateditpreventsunwantedfreewheelingoftheunit.Floorconditions
determinethee󰀨ectivenessoftheoorlock.Theoperatorshouldverifyitsholdingactionbeforedependingonittohold.
Drum Holder Assembly
The MORcinch drum holder assembly (or “saddle assembly”) is the component on the Vertical-Lift Drum Pourer that is intended to hold
the drum. The carriage assembly moves vertically along the mast, to position the MORcinch drum holder assembly designed to secure a
drum around it’s middle using a cinch chain and ratchet tightening system. The MORcinch drum holder accepts accessories for handling
aplasticdrum,aberdrum,orasmallerdiameterdrum(seeoptionsonpage3).
Figure 3.1

morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OM520-115 (249855-______) (Updated 20 Sep, 2019) 5
The Specialist In Drum Handling Equipment
Model 520-115
Vertical-Lift, 106”, DC Power Lift and Tilt
Operator’s Manual for Morse Vertical-Lift Drum Pourer Model 520-115
Serial Number 249855 to ______
Operating Instructions
Push the Vertical-Lift Drum Pourer to the drum.1.
Using the “LIFT” control as described in “Machine Description2.
- Controls” (page 4), position the drum holder assembly with
the back band at the middle of the drum. With the ratchet plate
swung open and the cinch chain hanging from the chain hook,
pushtheunituntilthebackbandrestsrmlyagainstthedrum.
Some adjustment to the tilt angle of the saddle may be necessary
toensure bandtsushonthedrum.Engagethe oor lock.
Attaching the drum:3. Drape the cinch chain across the front
of the drum and engage a chain link into the slot in the ratchet
(Figure 3.2). Turn the ratchet clockwise to tighten cinch chain. If
ratchet turns until the pawl is beyond the last ratchet tooth, turn
the ratchet back and slide the next link into the ratchet slot and
try tightening again. The cinch chain must be held tightly against
the drum with the pawl engaged securely in the ratchet teeth.
Operatetheliftfunctiontoliftdrumclearofoor.Disengageoorlock.Rolltodispensinglocation.NOTE:Donotallowthedrumto4.
impactonoor,pouringstation,etc.oraspillordamagecouldoccur.
CAUTION – Do NOT transport with drum raised.
   ALWAYSLOWERTHEDRUMHOLDERTOLOWESTPOSITIONBEFORETRANSPORTING.
The unit can become unstable when transporting with a raised load.
Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 4) to adjust the5.
drumattitude.Theoorlockshouldbeengagedwhiledispensing/draining.
Whendispensingiscomplete,tiltdrumbacktouprightposition.Disengagetheoorlockandlowerthedrumtotransportingheight;6.
about6”o󰀨theoor.
WARNING - Stay clear of raised drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the push handle
while handling a drum.
WARNING – Do NOT disengage the cinch chain when drum is o󰀨 the ground.
   Whenthedrumisintheuprightposition,lowerthedrumtotheoorbeforereleasingthecinchchain.
Pushtheunittothedrumstorageareaandlowertotheoorinanuprightposition.Releasethecinchchainfromtheratchetby7.
applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other
hand. Remove the cinch chain link from the ratchet.
Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeande󰀩cientoperation.1.
Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten,2.
adjust, or replace parts as necessary to prevent failure and maintain proper function.
Inspectthehydraulicsystemforoildrips,hosedamage,orothersignsofwear.Inspectthelevelofthehydraulicuid.Replaceany3.
parts that show signs of wear.
Greasewheelbearingsperiodically.Oilorgreaseallmovingparts,including:thegearsandsprocketsinthetiltdrive,andtheratchet4.
and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.5.
HydraulicpumpisshippedlledwithNocoPremiumplusautomatictransmissionuidd/m.Materialsafetydatasheet(msds)is6.
available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent
for indoor use (Mobil dte 13 for outdoor use).
Figure 3.2