morse 0804 User manual

MORSE Mfg. Co., Inc. •727 West Manlius Street •P.O. Box 518 •East Syracuse, NY 13057-0518
Phone: [phone] •Fax: [phone] •Email: [email protected] •Website: www.morsedrum.com
Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 1
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts Lists and Diagrams. . . . . . . . . . 6 - 9
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and efciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping.
However, damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock for
this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier of any
concealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING
COMPANY! Then you may contact Morse for assistance with your
freight claim.
• Morse Manufacturing will not be held responsible for any damaged
freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock result in
additional freight charges. Residential delivery fees, inside delivery
fees, re-delivery charges, and lift gate services will be added by the
truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for TWO YEARS when used properly
within its rated capacity. Warranty does not cover wear from normal
use or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
Operator’s Manual
for Morse Hydra-Lift Drum Karrier
with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)

Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in se-
rious injury or death. This signal word is limited to the most extreme
situations.
WARNING - Indicates a situation which, if not avoided, could result in
serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in dam-
age to the machine.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit
can become unstable when transporting with a raised load.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line may
arc some distance from the wire to the steel framed, grounded machine.
WARNING
The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the
weight capacity of 800 Lb.
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces, ramps,
irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory authori-
zation. Any modications may void the warranty. This machine was designed to perform a specic job and
alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may become
caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the hazard
by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from pinholes and
nozzles, which eject uid under high pressure. Use a piece of cardboard to search for leaks. If an accident
occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 2
Operator’s Manual for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 3
Machine Description
The Model 400AM-96 Hydra-Lift Karrier will pour a drum up to 96” high, measured from the oor to the lowest point of a horizontal
drum. It is designed to lift, transport, and dispense a ribbed 55-gallon steel drum 22.5” in diameter.
• A smaller diameter drum can be handled with the correct size 55/30M Series Diameter Adaptor installed
(see Diameter Adaptor literature)
• A 55-gallon plastic drum can be handled if the unit is equipped with an Adjustable Bracket (Option APS-M) or Top Rim
Clamp (Option ARC-M)
(see plastic drum option manual).
The maximum full-drum capacity is 800 Lb. The capacity is derated to 500 Lb. for a half-full drum. The half-full rating is based
on the tilt mechanism’s capacity for handling an unbalanced bottom-heavy drum.
Controls
The Morse Hydra-Lift Karrier is manually propelled and
steered.
There are two functions for the operator to control (Figure 2.1):
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
1. LIFT and Lower Function
To raise the drum
a. Insert pump lever handle into pump socket.
b. With the release valve closed, begin to pump the lever handle.
The drum will lift.
To lower the drum
a. Open the release valve slowly, a part of a turn. Allow the drum
to descend at a controlled rate. The valve may be reclosed
to hold the drum at any height.
2. TILT Function
To tilt the drum
a. Pull down on one side of chain, rotating drum to angle re-
quired for pouring.
b. For best control of drum pouring angle, pay out one side of
the chain loop while pulling in the other side. This helps you
to hold back the drum rotation if the contents of the drum
shift.
c. The pull chain pin on the corner of the overhead assembly
can be used to prevent drum rotation. Simply “tie-off” the
chain by engaging in into the pin.
d. If the drum handler is equipped with the MORStop Tilt-Brake,
there is no need to hold tension on both sides of the chain
loop. Braking is immediate and self-actuating, without addi-
tional steps by the operator. To add the MORStop Tilt-Brake
to your drum handler, order part # 3900-P for a eld installation kit.
Operator’s Manual for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
Figure 2.1
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.
Figure 3.2
Floor Lock
The screw-down oor lock is located on the base of the tower
(gure 3.1). Turning the oor lock clockwise until it locks in the
down position activates the oor lock. When the oor lock is
activated it prevents unwanted free wheeling of the unit. Floor
conditions determine the effectiveness of the oor lock. The
operator should verify its holding action before depending on
it to hold.
Drum Holder Assembly
The drum holder assembly (or “saddle assembly”) is the compo-
nent on the Hydra-Lift Karrier that is intended to hold the drum.
The drum holder assembly is designed to secure a standard
ribbed 55-gallon steel drum around it’s middle using a cinch
chain and ratchet tightening system. The drum holder accepts
accessories for handling smaller diameter drums.
Operating Instructions
1.) Push the Hydra-Lift Karrier to the drum.
2.) Using the “LIFT” control as described in “Machine Descrip-
tion - Controls” (page 3) , position the drum holder assem-
bly with the back band at the middle of the drum. (Figure
3.1). With the ratchet plate swung open and the cinch chain
hanging from the chain hook, push the unit until the back
band rests rmly against the drum. Some adjustment to the
tilt angle of the saddle may be necessary to ensure band
ts ush on the drum.
3.) Attaching the drum:
Drape the chain across the front of the drum and engage a
link into the slot in the ratchet (Figure 3.2). Turn the ratchet
clockwise to tighten chain. If ratchet turns until the pawl is
beyond the last ratchet tooth, turn the ratchet back and slide
the next link into the ratchet slot and try tightening again. The
chain must be held tightly against the drum with the pawl
engaged securely in the ratchet teeth.
4.) Operate the lift function to lift drum clear of oor. Roll
to dispensing location. NOTE: Do not allow the drum to
impact on oor, pouring station, etc. or a spill or damage
could occur.
Figure 3.1
Operator’s Manual for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 5
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit
can become unstable when transporting with a raised load.
5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3)
to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while
dispensing / draining.
6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting
height; about 6” off the oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the push handle
while handling a drum.
WARNING – Do NOT Disengage the Cinch Chain When Drum is off the Ground
When the drum is in the upright position, lower the drum to the oor before releasing the cinch chain.
7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the
ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the
ratchet with the other hand. Remove the cinch chain link from the ratchet.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efcient opera-
tion.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or
replace parts as necessary to prevent failure and maintain proper function.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic
uid. Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom
which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
Operator’s Manual for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 6
Parts List for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 7
Parts Diagram for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96
Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 8
Overhead Assembly (Part Number 3996M-P)
for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96 Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts

Copyright 2009 - Morse Mfg. Co., Inc. Form PL400M-96 (0804-0309) (Updated 12/2009) Page 9
Overhead Assembly (Part Number 3996M-P)
for Morse Hydra-Lift Drum Karrier with Spark Resistant Parts
Model 400AM-96 Serial Number 0804 to 0309 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 400AM-96
Hydra-Lift, 96”, Manual Lift, Manual Tilt
with Spark Resistant Parts