morse 185XGR User manual

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Parts List and Diagram. . . . . . . . . . . . . . . . . 5 - 6
Operator’s Manual
for Morse
Super-Duty Kontrol-Karrier
Model 185XGR
Serial number 0818 to 0619 (MMYY)
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 1
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of
chain wheel and drum holder assembly. Inspect drum holder
assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
[email protected] 103 kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com [phone]

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
Operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0818 to 0619 (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
WARNING - Kontrol-Karriers are designed to handle one drum of the types listed at the top of page
3. Machine Description. DO NOT attempt to handle any other type of drum or object.
WARNING - DO NOT exceed the weight capacity of 2500 Lb. (1134 kg) for FULL drum. 1250 Lb.
(567 kg) for HALF-FULL drum.
WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.
WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.
WARNING - DO NOT lift loads higher than necessary.
WARNING - DO NOT leave suspended loads unattended.
WARNING - DO NOT remove or obscure warning labels.
WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.
WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any
modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay
voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin
injury to operator or machine.
WARNING - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.
WARNING: This product can expose you to chemicals including cobalt, titanium dioxide, and 2-methylimidazole,
which are known to the State of California to cause cancer, and bisphenol-A, which is known to the State of
California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
Operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0818 to 0619 (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 3
Machine Description
Model 185XGR Super-Duty Kontrol-Karrier is designed to lift, transport, and dispense
a ribbed 55-gallon (208 liter) steel drum 22.5” (57.2 cm) in diameter. The maximum full-
drum capacity is 2500 Lb. (1134 kg). The capacity is derated to 1250 Lb. (567 kg) for a
half-full drum. The half-full rating is based on the tilt mechanism’s capacity for handling an
unbalanced bottom-heavy drum.
Options (shown at right)
To handle an 18.5” (47 cm) diameter ribbed 30-gallon (114 liter) steel drum with model•
185XGR, quickly and easily install model 55/30-19GR Diameter Adaptor in the drum
holder. Then simply lift the Diameter Adaptor back out to go back to handling a 55-gallon
(208 liter) steel drum.
Counterweight Kit # 451-P to keep Kontrol-Karrier hanging plumb without drum in holder.•
10” Hand wheel Kit # 3009-P for drum tilt control, replaces chain wheel and pull chain.•
Important
Please read all instructions thoroughly before attempting to operate your new Morse1.
drum handler.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle2.
assembly. Inspect saddle assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
When loading, unloading, operating, or maintaining your MORSE drum handler, always3.
usecareandgoodjudgment.Maintainsecurefootingandarmhold.Keephandsand
loose clothing away from all moving parts. Never allow anyone to be below any part of a
raised drum handler or drum. Read operating instructions and review the pictures in the
sales brochure before operation.
The Kontrol-Karriers is a “Group 1 structural and mechanical” below-the-hook lifting4.
device which are covered by the American National Standard ASME B30.20. The user
should comply with all aspects of this standard.
The model 185XGR has a maximum capacity rating of 2500 Lb. (1134 kg) full drum and5.
1250 Lb. (567 kg) half-full drum and is designed to lift, move and pour a 55-gallon (208
liter) steel drum. DO NOT exceed these ratings. Exceeding these ratings or handling
drums other than those mentioned above is unsafe and could result in equipment
damage, excessive wear or awkward handling.
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take6.
all necessary precautions. Safety shoes, work gloves, hard hat and other personal
protective devices are recommended.
Assembly Instructions
Remove the following items from the small cardboard box packaged with the 185XGR:1.
chain wheel, chain guide w/ pull chain, 3/16 square key (items 1-5).
Insert 3/16 square key (item 5) into the key way on the input shaft of the speed reducer.2.
Slide the chain wheel assembly onto shaft with the keyway in the chain wheel lined up3.
with the square key. Tighten the two set screws on the hub of the chain wheel.
Remove the metal screw-plug on top of the speed reducer.4.
Look into the hole to verify oil is in the speed reducer.5.
Install the plastic vent-plug in place of the metal screw-plug to allow internal pressure to6.
equalize with atmospheric pressure.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle7.
assembly. Perform necessary load test, inspections, operator training, etc. as prescribed
in the ANSI/ASME B30.20 standard.
Model 55/30-19GR
Diameter Adaptor
Kit # 451-P Counterweight
10” Hand wheel
Options

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
Operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0818 to 0619 (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 4
Operating Instructions
1. WithKontrol-Karrierstandingontheoor,lowerhoistandengagehoisthook
into the lifting eye closest to the chain wheel.
2. RaisehoisttoliftKontrol-Karrierclearofoorandmoveittothedrum.(Kontrol-
Karrier should hang plumb.)
3. Position Kontrol-Karrier at a height which aligns the saddle band with the
center of the drum.
4. Open the toggle clamp by activating the release lever (item 106) and swing
both hinge bands to the open position. Push the Kontrol-Karrier against the
drum to surround the drum with the saddle band.
5. Close the two hinged bands around the drum and latch the toggle clamp to
secure the drum.
6. Lower hoist hook until slack. Relocate hoist hook to lifting eye that is centered
over drum.
7. Raise hoist and position the drum at the pouring station.
8. Pour the drum by pulling on the pull chain (item 1) and rotating the drum to a
suitable pouring angle.
9. After pouring is completed, rotate the drum back to vertical position and lower
hoisttoreturndrumtooor.Relocatehoisthooktoliftingeyeclosesttothe
chain wheel.
10. Remove the drum by activating the release lever and opening the toggle
clamp. Swing both hinged bands open. Push the Kontrol-Karrier away from the
drum.
CAUTION: DO NOT allow drum to impact on oor, ground, or
dumping station, etc.
CAUTION: DO NOT exceed weight capacity of 2500 Lb. (1134 kg) for
FULL drum, 1250 Lb. (567 kg) for HALF-FULL drum.
WARNING: Watch out for pinch points - Stay clear of moving parts.
Maintenance
Inspectoillevelingearbox/speedreducerandllwithhighquality,synthetic1.
lubricantforgearsifnecessary.Thespeedreducerhasbeenlledandtestedprior
to shipment. After operating a new machine for 1500 hours, the housing should be
thoroughlyushedout,andnewoiladdedtollthehousingtotheoillevelplug.
The oil should be changed every 5000 operating hours thereafter with Klubersynth
UH1 6-460 (#096060) or equivalent, or more often if operating conditions cause
condensation of moisture resulting in sludge inside housing.
Periodically inspect all moving parts, framework, and contact areas for signs of2.
wear, fatigue, or loosening. Perform all inspections, load tests, and maintenance
according to the ANSI/ASME B30.20 standard.
Worn or damaged parts must be properly replaced with the correct, genuine Morse3.
parts.
Ensure all labels are in place. Product labels should be inspected periodically and4.
cleaned as necessary to maintain good legibility. Please contact Morse Mfg. Co. for
replacement labels.

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
Operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0818 to 0619 (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 5
ITEM QTY. PART # DESCRIPTION
1* 1 3-185-P CHAIN, PULL, POCKET 12’ LENGTH
2* 1 1322-P POCKET CHAIN WHEEL, 5/8 BORE
3 2 5278-P SET SCREW, 5/16-18 X 3/4 KNURL
4 1 5245-P GUIDE, POCKET CHAIN WHEEL
5 1 1326-P KEY, SQUARE, 3/16 X 1”
6 1 1325-P KIT, POCKET WHEEL CPT, 285GR
7 1 603-P SPEED REDUCER, 2 STAGE
8 2 1166-P WASHER, 3/8 USS 1” OD
9 2 1502-P HHCS, 7/16-14 X 1-1/4 GR5
10 1 3883-P OVERHEAD WELD W/BRG, 185XGR
11 1 1473-P NUT, 5/8-11 REV HEX LOCK
12 1 565-P HHCS, 5/8-11 X 4-1/2 GR5
13 1 550-P IDLER ARM W/ BRG, 185GR
14 1 570-P COLLAR, 1-1/2” ID
15 2 560-P BEARING, 1-1/2” ID X 2”, GR
16 2 540-P WASHER, 1-1/2 SAE FL 3” OD
100 1 4511-P SADDLE ASM, XGR, 3PC, 2500LB
* Recommended spare parts

The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
Operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0818 to 0619 (MMYY)
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL185XGR (0818-0619) (Updated 12 Aug, 2019) 6
ITEM # QTY. PART # DESCRIPTION
100 1 4511-P SADDLE ASM, XGR, 3PC, 2500LB
101 1 4512-P SADDLE WELD, XGR, 2500LB (NOT SOLD SEPARATELY)
102 2 6294-P SHCS, 1/2-13 X 8”
103 1 3067-P CATCH, 375-R TOGGLE, CAMLOCK
104 1 4516-P FRONT BAND WELD, CLAMP, XGR
105* 1 4187-P TOGGLE CLAMP, W/ 6” U, GR
106 1 3601-P RELEASE LEVER, 2984-P
107 1 4682-P U-BOLT, 6”, 375-R CLAMP
108 8 22-P SHCS, 3/8-24 X 5/8
109 1 4515-P FRONT BAND WELD, CATCH, XGR
110 2 6266-P NUT, 1/2-13 NYLON LOCK
111 1 525-P KEY, WOODRUFF, SIZE F, ASA1211
112 1 4514-P FRONT BAND CPT, CLAMP, XGR
113 1 4513-P FRONT BAND CPT, CATCH, XGR
* Recommended spare parts.
Drum Holder (Saddle Assembly) - Part # 4511-P