morse 285XGR User manual

The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . . . . . 4
Dimensions to Calculate Lost Load. . . . . . . . . 5
Parts Lists and Diagrams. . . . . . . . . . . . . . . . 6 - 7
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately•report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Operator’s Manual
for Morse Super-Duty
Forklift-Karrier
Model 285XGR
Serial Number 1219 to ____ (MMYY)
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 1

Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 2
The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or
death. This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the
machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position before
transporting.
WARNING - The Forklift-Karrier is designed to handle one drum of the types listed at the top of page 3. Machine
Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the weight capacity of
2500 Lb. (1134 kg).
WARNING - Do Not Modify the Unit.
UndernocircumstancesshouldanymodicationsbemadetotheMorsemachinerywithoutfactoryauthorization.
Anymodicationsmayvoidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterations
may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmaybecomecaught
on the machinery and cause severe personal injury.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 3
Machine Description
The Model 285XGR Super-Duty Forklift-Karrier is designed to lift, transport, and dispense
a ribbed 55-gallon (210 liter) steel drum 22.5” (57 cm) in diameter. The maximum full-
drum capacity is 2500 Lb. (1134 kg). The capacity is derated to 1250 Lb. (567 kg) for a
half-full drum. The half-full rating is based on the tilt mechanism’s capacity for handling an
unbalanced bottom-heavy drum.
Options (shown at right)
To handle an 18.5” (47 cm) diameter ribbed 30-gallon (114 liter) steel drum with model•
285XGR, quickly and easily install model 55/30-19GR Diameter Adaptor in the drum
holder. Then simply lift the Diameter Adaptor back out to go back to handling a 55-
gallon (208 liter) steel drum.
8” Hand wheel Kit # 3517-P for drum tilt control, replaces chain wheel and pull chain.•
Assembly Instructions
Remove the following items from the small cardboard box packaged with the1.
285XGR: chain wheel, chain guide with pull chain, 3/16 square key.
Insert 3/16 square key into the key way on the input shaft of the speed reducer.2.
Slide the chain wheel assembly onto shaft with the keyway in the chain wheel lined up3.
with the square key. Tighten the two set screws on the hub of the chain wheel.
Remove the metal screw plug on the top of the speed reducer. Verify oil is in speed4.
reducer.
Install plastic oil vent plug in place of the metal screw plug to allow internal pressure5.
to equalize with atmospheric pressure.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle6.
assembly. Perform necessary load test, inspections, operator training, etc.
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take1.
all necessary precautions. Safety shoes, work gloves, hard hat and other personal
protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new Morse2.
drum handler.
The model 285XGR has a maximum capacity rating of 2500 Lb. (1134 kg) full drum3.
and 1250 Lb. (567 kg) half-full drum and is designed to lift, move and pour a 55-
gallon (210 liter) steel drum. DO NOT exceed these ratings. Exceeding these ratings
or handling drums other than those mentioned above is unsafe and could result in
equipment damage, excessive wear or awkward handling.
When loading, unloading, operating, or maintaining your MORSE drum handler,4.
alwaysusecareandgoodjudgment.Maintainsecurefootingandarmhold.Keep
hands and loose clothing away from all moving parts. Never allow anyone to be below
any part of a raised drum handler or drum. Read operating instructions and review the
pictures in the sales brochure before operation.
Because the model 285XGR is a front-end attachment for a forklift, OSHA5.
recommends that “… the truck (forklift) be marked to identify the attachment(s) and
show the approximate weight of the truck and attachment combination at maximum
elevation with load laterally centered.” See center of gravity dimensions of model 285XGR on page 5 for calculating lost load on your
equipment.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle assembly. Inspect saddle assembly for proper6.
operation. Perform necessary load test, inspections, operator training, etc.
Model 55/30-19GR
Diameter Adaptor
8” Hand wheel
Options

Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 4
The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Operating Instructions
Before sliding forklift forks into the fork tubes, adjust forks to1.
an inside spread of 24.5” (62.2 cm) minimum. Lock forks into
position on the forklift carriage.
Drive the forklift forward to slip the forks into the fork tubes2.
(see item 29). Tighten tee screws (item 13) to secure the
Forklift Karrier to the forks. Transport Forklift Karrier to drum to
be handled.
DrivetheforkliftwiththeForkliftKarriernearoorlevelto3.
position the saddle band around the middle of the drum
between the ribs.
Open the toggle clamp by activating the release lever (item4.
25) and swing both hinge bands to the open position. Push the
Forklift-Karrier against the drum to surround the drum with the
saddle band.
Close the two hinged bands around the drum and latch the5.
toggle clamp to secure the drum.
Remove pull chain (item 5) from chain box on base frame6.
(item 29) and place end of loop near operator’s seat.
Raiseforkstocleartheoorandtransportdruminvertical7.
position to dispensing location.
To pour drum: pull on chain (item 5), rotating drum to angle8.
required for dispensing. To control the pouring angle of the
drum, pay out one side of chain and pull the other side to
prevent the drum from free-wheeling.
When dispensing is completed, rotate the drum back to9.
vertical and return drum. While transporting, ensure that the
drumisraisedawayfromtheoortopreventthedrumbottom
from interfering with a pallet or other obstacle.
Remove the drum by activating the release lever and opening10.
the toggle clamp. Swing both hinged bands open. Drive the
forklift away from the drum.
Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeande󰀩cientoperation.
Inspectoillevelingearbox/speedreducerandllwithhighquality,syntheticlubricantforgearsifnecessary.Thespeedreducer1.
hasbeenlledandtestedpriortoshipment.Afteroperatinganewmachinefor1500hours,thehousingshouldbethoroughlyushed
out,andnewoiladdedtollthehousingtotheoillevelplug.Theoilshouldbechangedevery5000operatinghoursthereafterwith
Klubersynth UH1 6-460 (#096060) or equivalent, or more often if operating conditions cause condensation of moisture resulting in
sludge inside housing.
Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten,11.
adjust, or replace parts as necessary to prevent failure and maintain proper function.
Oil or grease all moving parts.12.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.13.

The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 5

Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 6
The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)

The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Copyright 2020 - Morse Mfg. Co., Inc. Form PL285XGR (1219-____) (Updated 9 Mar, 2020) 7
ITEM # QTY. PART # DESCRIPTION
100 1 4511-P SADDLE ASM, XGR, 3PC, 2500LB
101 1 4512-P SADDLE WELD, XGR, 2500LB (NOT SOLD SEPARATELY)
102 2 6294-P SHCS, 1/2-13 X 8”
103 1 3067-P CATCH, 375-R TOGGLE, CAMLOCK
104 1 4516-P FRONT BAND WELD, CLAMP, XGR
105* 1 4187-P TOGGLE CLAMP, W/ 6” U, GR
106 1 3601-P RELEASE LEVER, 2984-P
107 1 4682-P U-BOLT, 6”, 375-R CLAMP
108 8 22-P SHCS, 3/8-24 X 5/8
109 1 4515-P FRONT BAND WELD, CATCH, XGR
110 2 6266-P NUT, 1/2-13 NYLON LOCK
111 1 525-P KEY, WOODRUFF, SIZE F, ASA1211
112 1 4514-P FRONT BAND CPT, CLAMP, XGR
113 1 4513-P FRONT BAND CPT, CATCH, XGR
* Recommended spare parts.
Drum Holder (Saddle Assembly) - Part # 4511-P