MOSA Weld MAGIC WELD 200 User manual

MADE IN ITALY
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C0DN60009003
• Motosaldatrice
• Engine Driven Welder
• Motosoudeuse
• Motosoldadoras
• Schweißaggregat
• Motosoldadora
• По Вышкам
12.2019
COMPACT WELDERS
MAGIC WELD 200 (STAGE V)
USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
language

26/11/08 C0DN6000_EN
ENGLISH
ENGLISH
REV.0-12/19
INDEX
0. GENERAL INFORMATION
M1.1 INTRODUTION ..................................................................................................................PAG. 4
M1.4.2 CE MARK ........................................................................................................................... PAG. 5
M2 SYMBOLS AND SAFETY PRECAUTIONS .............................................................................PAG. 6
M2.1 WARNINGS .......................................................................................................................PAG. 7
M2.5... SAFETY RULES (ENGINE DRIVEN WELDERS) .......................................................................PAG. 8
1. GENERAL INFORMATION OF THE MACHINE
M0 DESCRIPTION OF THE MACHINE ........................................................................................PAG. 12
RECORDING DATA ..............................................................................................................PAG. 13
2. DISPLACEMENTS AND TRANSPORT
M3 MACHINE UNPACKING AND TRANSPORT ............................................................................PAG. 14
3. INSTALLATION AND USE
M2.7 INSTALLATION AND DIMENSIONS ......................................................................................PAG. 15
M2.6 INSTALLATION AND ADVICE ...............................................................................................PAG. 16
M25 SET-UP FOR OPERATION ENGINE ....................................................................................... PAG. 17
M26 STARTING AND STOPPING ................................................................................................. PAG. 18
M31 CONTROLS ........................................................................................................................PAG. 19
M34... USE AS A WELDER ............................................................................................................. PAG. 20
M34.2 CHECKING AND ADJUSTING THE MAXIMUM WELDING CURRENT........................................ PAG. 22
M37 USE AS A GENERATOR .......................................................................................................PAG. 23
4. USING INSTRUMENTS
M55 RECOMMENDED ELECTRODES ..........................................................................................PAG. 24
5. MAINTENANCE
M40.2... TROUBLE SHOOTING .........................................................................................................PAG. 25
M43 MAINTENANCE ..................................................................................................................PAG. 27
M45 STORAGE - CUST OFF .......................................................................................................PAG. 28
6. TECHNICAL INFORMATIONS
M1.5 TECHNICAL DATA ..............................................................................................................PAG. 29
M60 ELECTRICAL SYSTEM LEGENDE .........................................................................................PAG. 30
M61 ELECTRICAL SYSTEM ........................................................................................................PAG. 31
3

10/10/02 M1-1_EN
ENGLISH
ENGLISH
REV.0-10/02
M
1.1
INTRODUCTION
Dear Customer,
We wish to thank you for having bought a high quality set.
Our sections for Technical Service and Spare Parts will work at
best to help you if it were necessary.
To this purpose we advise you, for all control and overhaul
operations, to turn to the nearest authorized Service Centre,
where you will obtain a prompt and specialized intervention.
+ In case you do not prot on these Services and some arts
are replaced, please ask and be sure that are used exclusi-
vely original parts; this to guarantee that the performances
and the initial safety prescribed by the norms in force are
re-established.
+The use of non original spare parts will cancel immediately
any guarantee and Technical Service obligation.
NOTES ABOUT THE MANUAL
Before actioning the machine please read this manual atten-
tively. Follow the instructions contained in it, in this way you will
avoid inconveniences due to negligence, mistakes or incorrect
maintenance. The manual is for qualied personnel, who knows
the rules: about safety and health, installation and use of sets
movable as well as xed.
You must remember that, in case you have difculties for use
or installation or others, our Technical Service is always at your
disposal for explanations or interventions.
The manual for Use Maintenance and Spare Parts is an inte-
grant part of the product. It must be kept with care during all
the life of the product.
In case the machine and/or the set should be yielded to another
user, this manual must also given to him.
Do not damage it, do not take parts away, do not tear pages and
keep it in places protected from dampness and heat.
You must take into account that some gures contained in it
want only to identify the described parts and therefore might
not correspond to the machine in your possession.
INFORMATION OF GENERAL TYPE
In the envelope given together with the machine and/or set you
will nd: the manual for Use Maintenance and Spare Parts,
the manual for use of the engine and the tools (if included in
the equipment), the guarantee (in the countries where it is
prescribed by law).
+NOTICE: the manufacturer, who keeps the faculty, apart
the essential characteristics of the model here described
and illustrated, to bring betterments and modications to
parts and accessories, without putting this manual uptodate
immediately.
The Manufacturer shall not be liable for ANY USE OF THE PRO-
DUCT OTHER THAN THAT PRECISELY SPECIFIED IN THIS
MANUAL and is thus not liable for any risks which may occur as
a result of IMPROPER USE. The Company does not assume
any liability for any damage to persons, animals or property.
Our products are made in conformity with the safety norms in
force, for which it is advisable to use all these devices or informa-
tion so that the use does not bring damage to persons or things.
While working it is advisable to keep to the personal safety
norms in force in the countries to which the product is destined
(clothing, work tools, etc.).
Do not modify for any motive parts of the machine (fastenings,
holes, electric or mechanical devices, others..) if not duly au-
thorized in writing: the responsibility coming from any potential
intervention will fall on the executioner as in fact he becomes
maker of the machine.
4

10/10/02 M1-4_EN
ENGLISH
ENGLISH
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Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulllment of safety
requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine
standard equipment.
Here below the adopted symbol:
CE marking is clearly readable and unerasable and it can be either part of the data-plate.
REV.7-02/18
M
1.4.2
CE MARKING
ENGINE DRIVEN WELDER
Furthermore, on each model it is shown the noise level value; the symbol used is the following:
The indication is shown in a clear, readable and indeleble way on a sticker.
1. Manufacturer name or brand
2. Year of production
3. Engine Driven Welder model
4. Serial number | registration number
5. Reference to the standard conr-
ming that the Engine Driven Welder
complies with its requirements
6. Welding process symbol
7. Symbol for Engine Driven Welders
which can be used an environment
with increased risk of electric shock.
8. Welding current symbol
9. OCV value (Rated no-load voltage)
or adjustment range between mini-
mum and maximum value
10. Reduced rated no-load voltage in
case of a voltage reducing device
(VRD)
11. Maximum and minimum welding
current values and relative voltage
value
12. Duty cycle symbol
12a. Duty cycle values
12b. Duty cycle values
12c. Duty cycle values
13. Rated welding current symbol
13a. Rated welding current values
13b. Rated welding current values
13c. Rated welding current values
14. Conventional load voltage symbol
14a. Welding voltage values
14b. Welding voltage values
14c. Welding voltage values
15. Auxiliary power supply symbol
16. Rated frequency
17. Power factor Cosϕ
18. Insulation class
19. Rated power (kVA/kW)
20. Rated voltage (V)
21. Rated current (A)
22. Rated power (kVA/kW)
23. Rated voltage (V)
24. Rated current (A)
25. Rated power (kVA/kW)
26. Rated voltage (V)
27. Rated current (A)
28. Engine symbol
29. Rated speed
30. Rated no-load speed
31. Rated idle speed
32. Engine maximum power
33. IP degree protection
34. Dry weight (kg)
5