Motinova CS500 Technical manual

CS500 OPERATION INSTRUCTIONPlease read this instruction thoroughly before using the product and keep it well.

WIRING INSTRUCTIONPlugging the 5 cores socket ① of cycle computer controller into the 5 cores plug ③ of cycle computer extensive cable.Plugging the 5 cores plug ② connector of cycle computer display into the 5 cores socket ④ of cycle computer extensive cable.5 cores socket of cycle computer controller5 cores socketof cycle computer display5 cores socket of cycle computer extensive cable5 cores plug of cycle computer extensive cable①③②④① ④ cross section of 5 cores socket② ③ cross section of 5 cores plug* When connecting the wire, please align the cross-section gap between socket and plug.INSTALLATION INSTRUCTIONStep 1:Fixing CS500 cycle computer controller to the left handle bar and CS500 display to the middle of handle bar, and adjusting them to the proper position and viewing angle.Step 2:Following the below picture to install the screw, and suggesting to use 2N.m - 2.5N.m torque to tighten. ( Instrument damaged by over-locking is not promised to get warranty service.)Front wheel direction5-M4×10Locking torque: 2～2.5N·m

PRODUCT INTRODUCTION① Battery capacity ② Power mode ③ Speed ④ Endurance mileage ⑤ Total mileage ⑥ Current mileage ⑦ Unit ⑧ Power level ⑨ Time ⑩ Bicycle light indication①②③④⑧⑨⑩⑤⑥⑦⑦① Power button ② "+" button ③ "-" button ④ Walk assist button ⑤ Setting button ⑥ Bicycle light button①②④⑤⑥③OPERATIONShift Up the Gear LevelShort pressing the "+" button.Shift Down the Gear LevelShort pressing the "-" button.Smart ModeLong pressing (more than 1.5s ) the "+" button to enter the Smart Mode. Short pressing the "+" or "-" button to exit the Smart Mode.SettingsLong pressing (more than 1.5s ) the "Setting" button to enter.Light On/OffShort pressing the "Light" button.Power OnPressing "Power" button for 1s.Power OffShort pressing the "Power" button.Walk ModeUnder Walk mode, the Walk mode icon displays on the right corner. The system will provide within the power 6 km/h.1、 Click WALK button to enter Walk mode enquiry, the Walk mode icon displays and the "+" sign on the icon flashes.2、 Long pressing "+" button, the "+" icon on the display stop flashing and the system outputs power; when loosing "+" button, the system stops providing power and the "+" icon on the display flashes again.3、 Under Walk mode, if you do not press "+" button at 3s, the motor will exit the Walk mode automatically, and the interface will be restored to the previous Power mode. You can also click any button (excluding "+" button) to exit the Walk mode automatically, and the interface will be restored to the previous Power mode.Under Walk mode, the Power mode will not be displayed.

① Time Setting:System time can be adjusted. Operations as below:1. When speed is 0, long pressing "Setting" button for over 1.5s to enter setting interface.2. After entering setting interface, click "+" button or "-" button to select "hour" or "minute", then pressing "Setting" button to confirm, the value of "hour" or "minute" flashes.3. Pressing "+" or "-" button to adjust the value, click "Setting" button to save. After the adjustment is completed, short pressing the "Setting" button to save, or long pressing the "Setting" button for over 1.5s to save and exit the settings interface.② Unit Setting：Speed and mileage unit can be adjusted. You can choose km or mile in setting. When the speed unit changes, the mileage unit changes accordingly. Operations as below:1. When the speed is 0, pressing the "Setting" button for over 1.5s to enter the setting interface.2. After entering the setting interface, pressing the "+" button or "-" button box to select the "unit", and then click the "Setting" button to confirm, the selected unit flashes.3. Then pressing the "+" button or "-" button to adjust the unit. After the adjustment is completed, short pressing the "Setting" button to save, or long pressing the "Setting" button for over 1.5s to save and exit the settings interface.③ Clear Setup：The subtotal mileage can be cleared, while total mileage cannot be cleared. Operations as below:1. When the speed is 0, long pressing "Setting" button for over 1.5s to enter the setting interface.2. After entering the setting interface, click the "+" button or "-" button to select the subtotal mileage, and then click the "Setting" button to confirm, the subtotal mileage value flashes.3. Then long pressing "-" button for over 1.5s to clear the value (this operation is irrevocable). After the adjustment is completed, short pressing the "Setting" button to save, or long pressing the "Setting" button for over 1.5s to save and exit the setting interface.Shift to show continuable / Current / Total tripShort pressing the "Setting" key.ASSIST LEVEL6 LevelsOFF, ECO, NORM, SPORT, TURBO, SMART.Default LevelLevel OFF, without power output.CYCLE COMPUTER SETTING INSTRUCTION① Time setting② Unit setting① Clear setup

ERROR CODE LISTSolutionAutomatic recovery after 5SCharging for batteryChange the proper batteryPower off and restart Power off and restart after 30minDepot repairCheck or change speed sensorDepot repairDepot repairChange new batteryChange the cycle computer buttonChange the cycle computerDepot repairDepot repairFault descriptionOver Current ProtectUnder Voltage ProtectOver Voltage ProtectRotor LockedOver Heat ProtectNTC FaultSpeed Sensor FaultTorque Sensor FaultMotor FaultBMS Check FaultPBU Check FaultHMI Check FaultPhaseLine FaultCadence Sensor FaultSourceMCMCMCMCMCMCMCMCMCMCMCMCMCMCCode1011121314151617181920212223242526272829304041424344454647Change throttleDepot repairChange the batteryDepot repairDepot repair Depot repairDepot repairStop ridingStop charging or change the chargerCharging in timeChange the chargerAutomatic recovery after 5SStop chargingStop chargingUse after shutdown and standing for 30minGas Sensor FaultMOS Short CircuitAbnormal Voltage FluctuationMotor Controller FaultCircuit FaultTE MCU FaultTE Circuit FaultOver Current Alarm（After the failure disappears,HMI delay display 3s）Charge Over Voltage AlarmDischarge Under Voltage AlarmCharge Over Current AlarmDischarge Over Current AlarmCharge Over Heat AlarmCharge Low Temperature AlarmDischarge Over Heat AlarmMCMCMCMCMCMCMCBMSBMSBMSBMSBMSBMSBMSBMS

PARAMETERModelMaterialWork temperatureVoltageSizeAdapted handle bar's diameterIP gradeCS500plastic-20℃ ~ +60℃24 v / 36 v / 48 vcontroller:59 x 49 x 44 mm display:78 x 16 x 64 mmcontroller:φ22.2mm display:φ22.2mm /φ25.4mm / φ31.8mmIP5648496061626364656667686970 8081Recommend stop usingAutomatic recovery after 5SCheck or change the buttonCheck or change the buttonCheck or change the buttonCheck or change the buttonCheck or change the buttonCheck or change the buttonDepot repairDepot repairDepot repairDepot repairDepot repair Check circuit or change partsCheck circuit or change partsDischarge Low Temperature AlarmMOS Over Heat Alarm"+" Button Fault"-" Button Fault"Setting" Button Fault"Light" Button Fault"Walk" Button Fault"Power" Button FaultMCU FaultMOS Short CircuitVoltage Test FaultHMI Communication FaultMC Communication FaultMC Communication FaultPBU Communication FaultBMSBMSPBUPBUPBUPBUPBUPBUPBUPBUPBUPBUPBUHMIHMI