Motorline SP WING 400 User manual

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SP WING 400
Operating and installation instructions

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General safety instructions and checklist
This electric gate operator complies with European Directives: 89/336/EEC and 73/23/EEC and subsequent
amendments.
When installed correctly this electrically operated motor complies with all relevant safety standards.
Please ensure the operating manual is fully read and understood before installation and operation.
Installation should only be carried out by a competent and qualified person.
Always ensure that all people especially children, animals and objects are well away from the gate opening area
during the gates operation.
Keep remote control transmitters out of reach of children, to prevent unintentional operation.
Do not intentionally obstruct the gate/s in any way during operation.
Do not modify or attempt to modify any part of the gate motor or control system.
This gate motor should always be installed with safety in mind as prescribed by the standard EN12978. Safety
Photocells, safety edge or induction loops should be used correctly wherever possible.
In case of malfunction or power failure, this device is supplied with a manual release which is operated by a
manual key to release the motor.
Always ensure that the power supply is off before attempting installation or to alter any settings.
Only allow gate operation when in full view of the complete gate system.
Basic maintenance should be carried out regularly, such as to ensure safe working of the gate. Safety devices
should be checked on a monthly basis. The gate motor should be kept clean at all times.
The mechanical parts of the gate motor conform to standards EN12604 and EN12605.
It is the responsibility of the installer to ensure the safe working of the automated gate. The installation must
conform to standards EN12453 and EN12445. Test pressure settings and Safety Photocells conform to EN
12445.
The end user should be fully instructed in the safe working of the gate, and should be given all safety and
installation manuals.
All packaging material and unused equipment should be disposed of in the correct, environmentally friendly way.
Never install devices where a user can reach over or through an automated gate system. All external electrical
components (Photocells, keypads, flashing lights etc), must be connected in accordance to EN 60204-1 and
amendments made to point 5.2.2 of EN 12453.
The power supply, control panel and motor should be earthed properly. The mains power supply should be fit for
purpose and fitted with omnipolar switch with a contact opening distance of 3mm or more. A 6A thermal circuit
breaker is also recommended.
The motor is CE marked by Stateurop, the manufacturer. The automated gate system must be certified by the
installer as being compliant with the European Machinery Directive, and be given an appropriate CE certificate to
state that the gate and automation comply with current regulations for safety.
Gateway Control Ltd declines all responsibility for any consequences resulting from improper use or installation,
or failing to observe good technical practice.

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Description of maintenance
Maintenance
Schedule
Clean and check safety Photocells and functions
Monthly
Check free movement of gate manually
Monthly
Clean foliage or insects from gate or control box
Monthly
1. Description
The SP Wing 400 is an electro-mechanical gate operator which drives the gate by worm screw drive.
The motor has integral opening and closing limit switches.
The operator is irreversible and locks mechanically in the open and closed position when not in use.
1. Rear mounting bracket 9. Long screw
2. Ram fitting 10. Ram mounting pin
3. Manual release device 11. Copper screw drive
4. Electric cable 12. Limit switch cover
5. Aluminium casing 13. Closed Limit Switch
6. Motor arm 14. Front mounting bracket
7. Opening Limit Switch 15. Plastic front cover
8. Worm screw drive

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2. Technical Specification

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3. Packaging
4. Pre-liminary checks
Ensure the gate leaf is securely installed, and has no signs of wear. The gate must be fixed on
suitable hinges to enable easy and free opening and closing.
Gate leaf must be within size and weight restraints to suit the motor capability –maximum 2.5 metres
in width.
The condition of the gate and structure directly affects the
reliability and safety of the automated system.
Installation diagram
Note: Electric cabling should be run in suitable conduit or pipes.
Mains power supply (230V) should be run separately to any low voltage cabling to avoid interference.

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5. Installation Dimensions
Determine the position of the gate motors on the gate leaf and gate post, taking care to avoid any
obstacles such as walls, fences or plants etc
Please ensure the opening and closing angles of the gate do not create any possible crushing zones
between gate and post.
Where possible, keep the difference between X and Y to 40mm to avoid jerky movement and speed variations
Greater opening angles are possible by reducing dimension Y and increasing dimension X
6. Installation
1 - Once the geometry and has been calculated install the Ram mounting bracket to the pier or gate
post. The bracket can be fixed using suitable coach screws, masonry fixings, or it can be cut and
welded to a metal post. Ensure that the bracket is installed horizontally.
See Fig. 09 and Fig.10
W
X
Y
Z
95°
780
150
200
400
120°
780
180
150
400

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2 - Mount the Ram motor onto the rear bracket and secure in place with the bolt provided.
3 –Ensure the front fixing on the motor is in position, for mounting to top bracket of gate leaf. If not
the motor can be released to manual and moved by hand, or temporarily power up the motor to move
the position. See Fig 13 below
4 –Fix the front mounting bracket to the motor carriage, as in Fig 14. The pin and hex nut are slotted
in from underneath and tightened up to secure, as Fig 15 and 16 on page 8.

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5 –Close the gate leaf and whilst keeping motor horizontal, secure the front bracket to the gate leaf.
6 –Ensure the motor is manually released. Push the gate leaf open and closed and check the
movement is smooth with no significant friction points.
7. Wiring
The motor is supplied with a pre-wired power cable and limit switches.
A terminal board, for wiring the motor, is located in the base of the motor, see Fig 17 and 18.
If necessary remove the base cover as shown in Fig 17. Take care to ensure the main cable is in
place and connected with suitable glands
The connections for this board are as
follows:
Terminal 1 –BLUE –Common
Terminal 2 –BROWN –Motor Phase
Terminal 3 –BLACK –Motor Phase
Terminal 4 –YELLOW / GREEN -Earth

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After wiring has been checked, replace base cover and fix in place with fixings as shown below.
8. Limit Switches
The SP Wing 400 is supplied with on board limit switches.
To set up the open and closed limits unscrew the front end cap of the motor, as shown in Fig 22.
Slide the metal cover strip off to expose the limit switches.
Undo the screws on the limit switches. Open the gate leaf fully and slide the open limit into position,
then tighten screws on limit switches to fix in place. Close gate leaf and move the closed limit into
position and fix into place by tightening screws.
Test the limit switches are in the proper positions and replace cover strip and re-fix front end cap

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9. Commissioning
Once the system has been fully fitted and connected to control panel (MC2), the system needs to be
fully commissioned and tested.
It is recommended to have the swing gates locked in the half open / closed on the first operation, just
to ensure that the motor is running the right direction on the first command.
Pay special attention to safety devices.
Check the control panel logic and set up to ensure all suitable functions are activated and
programmed properly.
Fully explain the system to the end user and demonstrate the functions and features that have been
set up.
Demonstrate the manual release mechanism as shown in below.
The automated gate system must be used with due care and attention at all times.
Basic maintenance should be carried out at regular intervals to ensure that the gate system is
operating correctly and safely.
Description of maintenance
Maintenance
Schedule
Clean and check safety Photocells and functions
Monthly
Check free movement of gate manually
Monthly
Clean foliage or insects from gate or control box
Monthly
Check the force of the gate leaf when moving
6 Monthly
Always consult a specialist if any problems occur which are not solved by basic maintenance
Always isolate and disconnect power supply to gate control board and motor before opening control
box or gate motor
Basic Troubleshooting for incorrect operation of motor and control
- Check the power supply and continuity using suitable meter instrument after open and closed
commands have been given.
- If the motor direction is incorrect, such as the gate leaf closes when it has been given an open
command, the motor wiring will need to be inverted (see top of Page 9). Swap the wires in
between Terminals 2 and 3.
- If the gate control has a problem, disconnect all additional equipment such as intercoms, safety
photocells, push buttons etc. Then run tests on the basic system, then re-connect each item of
equipment individually and test system until the faulty device has been found and isolated.