MotoTec 3 User manual

MotoTec 3 speed gas scooter

The right hand with 3 speed of change

The rear wheel derailleur
This screw to fixing fenders
Note: this screw same fixed front fork will not fall
off, you need to keep 100% tightening

Getting Started
Overlook your 3 speed scooter
After you are done assembling your new
scooter you should inspect all of the
components to make sure they are
functioning properly. Check the
brakes,chain,wheels,nuts,bolts,etc.You
want to make sure the brakes feel fiim
and all the nuts and bolts are properly
secured.If brake adjustments are needed
please see the troubleshooting section

before you proceed.
Mixing your fuel,and oil
The engine requires a 32:1 ratio mixture of
fuel,and oil.It is VERY IMPORTANT you mix your
fuel properly to avoid engine failure or
damage.Mixing your fuel is very casy.To get
your 32:1 ratio mixture simply use 1 gallon of
super unleaded 91 octane fuel,with 4 ounces of
2 cycle engine oil
Breaking in your new Scooter
All new motors need to be broken in.To break in
your new motor,run it! We recommend not
giving it. Full throttle for the 1st 10-15 minutes

of use. After that you can let it rip
Getting Started Cont.
Starting your 3 speed scooter
Step 1-Put your mixed fuel into the tank
Step 2-Pump the primer bulb until you
see gas going through the clear fuel
line.The primer bulb is on the bottom of
the carburetor.
Step 3-Put the choke lever in the up
position. The choke lever is to the left of
the carburetor.
Step 4-Pull start the engine. A good

starting technique is to pull the cord 3
times with no throttle. Then pull the cord
3 times while giving the scooter half
throttle.Rotate back and forth.Scooter
should start within 3-5 pulls.
Step 5-Leave the choke on until the motor
warms up. This should only take 30
seconds to 1 minute. Once motor is warm
put the choke lever in the down position.
You are almost ready to ride!
Before you ride
It is important that you read the entire manual
before you ride.

Maintenance
Maintenance is vital if you want to enjoy your
scooter for years to come.
Before every ride
It is important you always give the entire
scooter a once over before every ride to make
sure all of the screws,nutls,and bolts are
secure.If something is loose tighten it. Next
check the brakes,throttle,and the wheels to
make sure they poerate smoothly.If any
components appear to be worn out call the
service center and order parts

right,away ,Every part on your scooter is
available, easy, and painless to replace.
Air Filter
Check the air filter regularly. Tf it requires
cleaning be sure to remove it first.To remove
the filter you must loosen the flathead screw on
ehe filter you must loosen the flathead screw
on the O-ring clamp located on the side of the
filter.You can clean it, using warm soapy water.
We recommend you clean your air filter every
1-2 months if you use the scooter regularly.
Brakes
Being able to stop is more important than

being able to go .So always be sure to check
your brakes, and adjust them when
necessary.
To adjust the caliper/brakes locate the allen
head bolt in the center of your caliper. You must
loosen the locking nut. That secures the allen
head bolt. Next turn the allen head bolt to
adjust pads. Clockweise tightens the brakes
and Counter clockwise will loosen them.
You can also adjust the alignment of the
caliper.This will center the caliper over your disc.
You will want to make this adjustment if your

tire has alot of drag to it. You should be able to
turn these bolts by hand. Clockwise moves
caliper towards disc and countrclockwise
moves it away.

Motor
You new 3 speed scooter equipped with a
Powerfull 49cc 2 stroke EPA Engine. It is a well
built motor that requires little
maintenance.This engine doesnt require any oil
other than the 2 stroke oil that you mix your
gas with.All you should need to do is check
it ,over occasionally to make sure all the nuts
and bolts are secure.
Transmission/Clutch
The scooter is equipped with a centrifugal
clutch type transmission.This makes it so you
do not need to change gears.So driving your

scooter is as simple as giving it, gas to go , and
squeezing the brakes to stop.The transmission
is located on the side of the motor .It has a
small sprocket that drives the chain attached to
it.
Spark plug
If your spark plus is no longer sparking you may
want to double check your fuel mixture.If you
have to much oil in your gas it will foul the plug
very easily.You can order spark plugs from our
service department,or you can cross reference
it with a NGK BPM7A type plug. The gap should
be.0025. It is not a bad idea to have an extra

spark plug laying around.
Checking for spark
If you motor is not starting, and it seems it is
not even coming close to firing up, then you
may not be getting spark to the spark plug.To
check the spark simply remove the plug from
the motor, and re-install the tip of the plug
back into the wire sleeve.Next grab the spark
plug holding onto the wire sleeve and touch the
threaded part of the spark plug against the
steel motor head,and pull the starter cord.You
should see a small spark at the gap of the spark

plug.If you do not see a spark rreplace the
spark plug.Still no spark? Check your kill switch
Wire to make sure it is not grounding itself
against.the frame(follow the wire from the kill
switch all the way back to the motor.
Motor will not start,or
is hard to start?
Check gas/oil mixture
Check spark plug
Make sure fuel lines are not kinked
Check motor,and carburetor screws
Replace carburetor,and/or gasket
Turn choke on

Engine runs but scooter
wont go?
Check chain
Make sure sprockets are secure
Did you turn the choke off?
You scooter will not go if the choke is on
Handlebars not straight
with tire?
There is an allen head bolt located in the center
of the tube that connects your front fork to
your handlebars.Remove upright bar from the
forks and frame to access allen head
bolt.Loosen the bolt, straighten the bars, then

tighten the bolt. This bolt must be extremely
tight to hold.You should use something as
leverage on your allen head to make it tight
enough.
Chain falls off?
Make sure sprockets are tighe and aligned
Rear wheel/axle must be tight to hold
alignment
Motor not rurning over
when starter pulled?
Remove and check pull starter
Check starter catch for damage(behind pull
starter)

Motor seized(lack of oil)
Motor will not turn off?
Turn choke on and give it throttle engine will
stall
Check kill switch and wire
Replace kill switch
Bumpy ride?
Check for a flat tire
Check wheels for unenen wear caused from
skidding
Check wheel bearings
-Always wear full protective gear from head to
toe

-Never ride on a street or highway.These
scooters are intended for closed/private tracks
only.
-Do not jump this product
-Never ride in wet or icy conditions
-Never start the engine in an inclosed area.
Breathing exhaust fumes can be deadly
-Keep your body away from moving parts at all
times.
-Never fill gas tank while engine is running.
-Check all nuts and bolts before each ride
-Be cautious and aware of other riders
-Know your limits

YOUR INSURANCE POLICIES MAY NOT PROVUDE
COVERAGE FOR ACCIDENTS INVOLVING THE OF
THIS SCOOTER. TO DETERMINE IF COVERAGE IS
PROVIDED, YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.
DO NOT RENTURN TO STORE
For service, Create Online, Trouble Ticket
Http://support.bigtoysusa.com
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