Moxa Technologies PTC-101 Series Manual

Moxa Industrial Media Converter
PTC-101
Hardware Installation Guide
Second Edition, February 2010
©2010 Moxa Inc. All rights reserved.
Reproduction without permission is prohibited.
Fl.4, No.135, Lane 235, Pao-Chiao Rd. Shing Tien City, Taipei, Taiwan,
R.O.C.
TEL: [phone]
P/N: 1802001016011
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Overview
Moxa Industrial Media Converter, which is specially designed for reliable and
stable operation in harsh industrial environments, provides industrial grade
media conversion between 10/100BaseT(X) and 100BaseFX. PTC-101’s
reliable industrial design is excellent for keeping your industrial automation
applications running continuously, and comes with a relay output warning
alarm to help prevent damages and losses.
This product has a wide operating temperature range, from -40 to 85°C, and is
designed to withstand a high degree of vibration and shock. The rugged
hardware design makes PTC-101 perfect for ensuring that your Ethernet
equipment can withstand critical industrial applications, such as in hazardous
locations, and complies with FCC, UL, and CE standards.
Package Checklist
Moxa Industrial Media Converter is shipped with the following items. If any of
these items is missing or damaged, please contact your customer service
representative for assistance.
yMoxa Industrial Media Converter
yHardware Installation Guide
yMoxa Product Warranty booklet
Features
ySupports 10/100Base-TX auto-negotiation and auto-MDI/MDI-X.
yMulti mode, single mode with SC or, ST, or LC fiber connector available.
ySupports Link Fault Pass-Through.
yPower failure by relay output (LV model only).
yRedundant dual VDC power inputs.
y-40 to 85°C operating temperature range.
yIntegrated high-reliability power supply eliminates the need for external
power transformer.
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Panel Layout of PTC-101 Series
Top Panel View
Rear Panel View
Front Panel View
(PTC-101-M-ST-LV) Front Panel View
(PTC-101-M-SC-HV)
3
1
2
4
5
6
7
89
10
11
12
3
1
2
4
Rear Panel View
12
5
6
7
8
11
9
10
1. Grounding screw
2. Terminal block for power
input
3. Heat dissipation vents
and relay output
4. DIP switch
5. Power input PWR LED
6. Fiber Link/Active LED
7. 100BaseFX Port
(ST/SC/LC connector)
8. 10/100BaseT(X)
9. TP port 10 Mbps LED
10. TP port 100 Mbps LED
11. Model Name
12. DIN-Rail mounting kit
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Dimensions (For PTC-101-M-SC-HV.
Others are provided by requests.)
144.15 mm (5.68 in)
67.4 mm (2.65 in)
15 mm
(0.59 in) 19 mm
(0.75 in)
26.2 mm
(1.03 in) 26.06 mm
(1.03 in)
30.5 mm
(1.2 in)
34 mm
(1.34 in)
51.6 mm (2.03 in)
54 mm (2.13 in)
67 mm (2.64 in)
101.4 mm (3.99 in)
111.4 mm (4.39 in)
123.46 mm (4.86 in)
135.1 mm (5.32 in)
66.65 mm (2.62 in)
Front View Rear View Panel Mounting Kit (Optional)
144.15 mm (5.68 in)
12.06 mm (0.47 in)
42.4 mm (1.67 in) 40 mm (1.57 in) 19 mm (0.75 in)
101.4 mm (3.99 in)
111.4 mm (4.39 in)
123.46 mm (4.86 in)
Side View (HV Models) Side View (LV Models)
PTC-101-M-SC-HV
Wiring Requirements
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or
wiring your Moxa Industrial Media Converter.
ATTENTION
Safety First!
Calculate the maximum possible current in each power wire
and common wire. Observe all electrical codes dictating the
maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring
could overheat, causing serious damage to your equipment.
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You should also pay attention to the following points:
yUse separate paths to route wiring for power and devices. If power wiring
and device wiring paths must cross, make sure the wires are perpendicular
at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring in
the same wire conduit. To avoid interference, wires with different signal
characteristics should be routed separately.
yYou can use the type of signal transmitted through a wire to determine
which wires should be kept separate. The rule of thumb is that wiring that
shares similar electrical characteristics can be bundled together.
yKeep input wiring and output wiring separated.
yIt is strongly advised that you label wiring to all devices in the system when
necessary.
Grounding Moxa Industrial Media
Converter
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well-grounded
mounting surface such as a metal panel.
Wiring the Redundant Power Inputs
for PTC-101-LV series
The top five contacts of the 8-contact terminal block connector on the
PTC-101-LV’s top panel are used for the PTC-101-LV’s two DC inputs. Top
and front views of one of the terminal block connectors are shown here.
Top View
Front View
STEP 1: Insert the negative/positive DC wires
into the V-/V+ terminals.
STEP 2: To keep the DC wires from pulling
loose, use a small flat-blade screwdriver to
tighten the wire-clamp screws on the front of
the terminal block connector.
STEP 3: Insert the plastic terminal block
connector prongs into the terminal block
receptor, which is located on the
PTC-101-LV’s top panel.
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ATTENTION
Before connecting PTC-101-LV to the DC power inputs,
make sure the DC power source voltage is stable.
Communication Connections
PTC-101 models have one 10/100BaseT(X) Ethernet port, and one 100BaseFX
(SC, ST, or LC type connector) fiber port.
10/100BaseT(X) Ethernet Port Connection
The 10/100BaseT(X) ports located on PTC-101’s front panel are used to
connect to Ethernet-enabled devices.
Below we show pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports, and also show cable wiring diagrams for
straight-through and cross-over Ethernet cables.
RJ45 (8-pin, MDI) Port Pinouts RJ45 (8-pin, MDI-X) Port Pinouts
1 8
Pin Signal
1
2
3
6
Tx+
Tx-
Rx+
Rx-
1 8
Pin Signal
1
2
3
6
Rx+
Rx-
Tx+
Tx-
RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring
Straight-Through Cable
RJ45 Plug Pin 1
Switch Port
RJ45
Connector RJ45 Connecto
r
Tx+
Tx-
Rx+
Rx-
NIC Port
Cable Wiring
3 3
6 6
1 1
2 2
Rx+
Rx-
Tx+
Tx-
RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring
Cross-Over Cable
RJ45 Plug Pin 1
Switch Port
(NIC Port)
RJ45
Connector RJ45 Connector
Tx+
Tx-
Rx+
Rx-
(Rx+)
(Rx-)
(Tx+)
(Tx-)
(Tx+)
(Tx-)
(Rx+)
(Rx-)
Switch Port
(NIC Port)
Cable Wiring
3 1
6 2
1 3
2 6
Rx+
Rx-
Tx+
Tx-
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100BaseFX Ethernet Port Connection
The concept behind the SC port and cable is quite straightforward. Suppose
you are connecting devices I and II. Contrary to electrical signals, optical
signals do not require a circuit in order to transmit data. Consequently, one of
the optical lines is used to transmit data from device I to device II, and the
other optical line is used transmit data from device II to device I, for
full-duplex transmission.
All you need to remember is to connect the Tx (transmit) port of device I to the
Rx (receive) port of device II, and the Rx (receive) port of device I to the Tx
(transmit) port of device II. If you are making your own cable, we suggest
labeling the two sides of the same line with the same letter (A-to-A and B-to-B,
as shown below, or A1-to-A2 and B1-to-B2).
SC-Port Pinouts SC-Port to SC-Port Cable Wiring
Tx
Rx
AA
BB
Cable Wiring
A A
B B
ST-Port Pinouts ST-Port to ST-Port Cable Wiring
Tx
Rx
AA
B
Cable Wiring
A A
B B
B
Redundant Power Inputs
For PTC-101-LV series, both power inputs can be connected simultaneously to
live DC power sources. If one power source fails, the other live source acts as a
backup, and automatically supplies all of Moxa Industrial Media Converter’s
power needs.
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DIP Switch Setting
12345
ON DIP
DIP No. Function ON OFF
1 Auto Negotiation Enable Disable
“ON”: Enables “Auto Negotiation” function, the speed and duplex states for
each port link segment are automatically configured using the highest
performance interoperation mode.
“OFF”: Disables “Auto Negotiation” function, the speed and duplex states
depend on the manual setting configuration.
2 Force TP Speed 100Mbps 10Mbps
(Only when Auto Negotiation is disabled)
“ON”: Forces 100Mbps on Ethernet port.
“OFF”: Forces 10Mbps on Ethernet port.
3 Force TP Duplex Full Duplex Half Duplex
(Only when Auto Negotiation is disabled)
“ON”: Forces Full Duplex on Ethernet port.
“OFF”: Forces Half Duplex on Ethernet port.
4 Link Fault Pass Through Enable Disable
“ON”: Enables “Link Fault Pass Through”, the link status on the TX port will
inform the FX port of the same device and vice versa.
“OFF”: Disables “Link Fault Pass Through”, the link status on the TX port
will not inform the FX port.
5 Operating Mode Store-and-Forward Pass Through
“ON”: Selects “Store-and-Forward” mode, begins to forward a packet to a
destination port after an entire packet is received. The latency depends
on the packet length.
“OFF”: Selects “Pass Through” mode, operates with the minimum latency.
Both transceivers are interconnected via internal MIIs and the
internal switch engine and data buffer are not used.
Note: With “Pass Through” mode enabled, the Ethernet port and fiber port
should transmit at 100 Mbps, which is equivalent to full duplex mode.
Default DIP settings are all at ON position.
ATTENTION
After changing the DIP switch setting, you will need to
power off and then power on the PTC-101 to activate the
new setting.
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LED Indicators
The front panel of Moxa Industrial Media Converter contains several LED
indicators. The function of each LED is described in the table below.
LED Color State Description
On Power is being supplied to power
input PWR1
PWR1 Green
Off Power is not being supplied to
power input PWR1
On Power is being supplied to power
input PWR2
PWR2 Green
Off Power is not being supplied to
power input PWR2
On Fiber port is active
Blinking Data is being transmitted or
received.
Fiber/Link
/Act Green
Off Fiber is inactive
On Ethernet port 100 Mbps link is
active
Blinking Data is being transmitted at 10
Mbps
10M Yellow
Off Ethernet port 10 Mbps link is
inactive
On Ethernet port 100 Mbps is active
Blinking Data is being transmitted at 100
Mbps
100M Green
Off Ethernet port 100 Mbps link is
inactive
Specifications
Technology
Standards IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X), 100BaseFX
Interface
RJ45 ports 10/100BaseT(X)
Fiber ports 100BaseFX (SC/ST/LC connectors)
LED Indicators PTC-101-HV series: PWR1, Fiber Link, 10/100M
(TP port)
PTC-101-LV series: PWR1, PWR2, Fiber Link,
10/100M (TP port)
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Dip Switches:
Dip No. Function ON OFF
1 Auto Negotiation Enable Disable
2 Force TP Speed 100 Mbps 10 Mbps
3 Force TP Duplex Full Duplex Half Duplex
4 Link Fault Pass Throuth Enable Disable
5 Operating Mode Store-and-Forward Pass Through
Default DIP settings are all at ON position.
Alarm Contact One relay output with current carrying capacity of
1 A @ 24 VDC
Optical Fiber:
100BaseFX
Multi-mode Single-mode
Wavelength 1300 nm 1310 nm
Max. TX -10 dBm 0 dBm
Min. TX -20 dBm -5 dBm
RX Sensitivity -32 dBm -34 dBm
Link Budget 12 dB 29 dB
Typical Distance 5 kma
4 kmb40 kmc
Saturation -6 dBm -3 dBm
a. 50/125 μm, 800 MHz*km fiber optic cable
b. 62.5/125 μm, 500 MHz*km fiber optic cable
c. 9/125 μm, 3.5 PS/(nm*km) fiber optic cable
Power Requirements
Input Voltage:
Power Supply Type Power Consumption Fuse Rating
LV-DC 20 VDC ~ 72 VDC 170mA@20VDC 3.15A(T) 2
HV-AC 85 VAC ~ 264 VAC 73mA@85VAC 3.15A(T) 2
HV-DC 88 VDC ~ 300 VDC 47mA@88VDC 3.15A(T) 2
Connection Removable Terminal Block
Overload Current
Protection 1.6 A (protects against two signals shorted together)
Reverse Polarity
Protection Present
Physical Characteristics
Housing Aluminum, IP30 protection
Dimensions (W x H x D) 122.5 x 90 x 20 mm (4.82 x 3.54 x 0.79 in)
Weight Product only: 690 g
Packaged: 875 g
Environmental Limits
Operating Temperature -40 to 85oC (-40 to 185oF)
Storage Temperature -40 to 85oC (-40 to 185oF)
Operating Humidity 5 to 90%
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Regulatory Approvals
Safety UL 60950-1
EMI FCC Part 15, CISPR (EN55022) class A
EMS EN61000-4-2 Edition 1.2: 2001-04 (Level 4)
EN61000-4-3: 1995+A1: 2001
IEC 61000-4-3: 2002+A1: 2002 (Level 3)
EN61000-4-4: 2004 (Level 4)
EN61000-4-5: 2001-04 (Level 4)
EN61000-4-6: 2004-11 (Level 3)
EN61000-4-8: 2001-03 (Level 5)
EN61000-4-11: 2004-03 (Criteria B)
Power Automation IEC 61850-3, IEEE 1613
Rail Traffic EN50155/EN50121-4
Warranty 5 years
Details: See www.moxa.com/warranty
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]
Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]
Moxa Europe:
Tel: [phone]
Fax: [phone]
Moxa Asia-Pacific:
Tel: [phone]
Fax: [phone]
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