Moxa Technologies PT-G503-PHR-PTP Series User manual

P/N: 1802005030011
*1802005030011*
PT-G503-PHR-PTP Series
Quick Installation Guide
Moxa Managed PRP/HSR Redundancy Box
Edition 2.0, April 2017
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2017 Moxa Inc. All rights reserved.

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Overview
The PT-G503-PHR-PTP series redundancy boxes (RedBoxes) are
compliant with the latest standardized redundancy protocols for industrial
automation networks, IEC 62439-3 Clause 4 (Parallel Redundancy
Protocol, PRP) and IEC 62439-3 Clause 5 (High availability Seamless
Redundancy, HSR). PRP/HSR ensures the highest system availability and
data integrity for mission-critical applications in electrical substation
and/or process automation systems that require zero recovery time
redundancy. The redundant protocols Coupling and QuadBox are also
supported. The PT-G503-PHR-PTP series comes with three
10/100/1000BaseT(X) and 100/1000BaseSFP slot combo ports. One slot
(INTERLINK port) is for an internal link for connecting with a SAN (Singly
Attached Node). The other two ports (LAN A and LAN B ports) are for
PRP/HSR redundant protocol communications. With this full Gigabit
Ethernet port design, the PT-G503-PHR-PTP series provides high
performance for PRP/HSR systems. The PT-G503-PHR-PTP series also
provides hardware-based IEEE 1588v2 PTP when in end-to-end one-step
transparent clock mode for timing-critical applications and isolated dual
power inputs with 24/48 VDC or 110/220 VDC/VAC power supply ranges
to increase the reliability of the power supply.
Package Checklist
The Moxa PT-G503-PHR-PTP series products are shipped with the
following items. If any of these items are missing or damaged, please
contact your customer service representative for assistance.
•1 PT-G503-PHR-PTP redundancy box
•DIN-rail kit
•Protective caps for SFP ports
•USB cable
•Quick installation guide (printed)
•Documentation and software CD
•Warranty card

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Panel Layout
1. Power input PWR1/PWR2 LED
2. State LED / Fault LED
3. PRP/HSR/QUADBOX/COUPLING
LED
4. A/B port LED
5. Ethernet console port LED
6. INTERLINK port LED
7. 10/100/1000BaseT(X) A/B port
and interlink port or
100/1000BaseSFP slot combo
ports
8. 10/100/1000BaseT(X) Ethernet
console port
9. Model name
10.
Terminal block for power input
(PWR1, PWR2)
11.
Reset button
12.
Screw hole for grounding cable
13.
USB console port
14.
USB storage port (ABC-02-USB-T)
15.
Terminal block for power input
16.
Terminal block for DI and Relay 1
17.
Screw hole for wall mounting kit
18.
DIN-rail kit

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Mounting Dimensions (unit = mm (inch))
DIN-Rail Mounting
The metal DIN-rail kit is fixed to the back panel of the PT-G503-PHR-PTP
when you take it out of the box. Mount the PT-G503-PHR-PTP on
corrosion-free mounting rails that meet the EN 60715 standard.

- 5 -
Installation
STEP 1:
Insert the upper lip of the DIN
-rail
into the DIN
-rail mounting kit.
STEP 2
:
Press the PT
-G503-PHR-
PTP towards
the DIN
-
rail until it snaps into place.
Removal
STEP 1:
Pull down the latch on the mounting
kit with a screwdriver
.
STEP 2
& 3:
Slightly pull the PT
-G503-PHR-PTP
forward and lift up to remove it from
the DIN
-rail.
Wall Mounting (optional)
For some applications, you will find it convenient to mount the
PT-G503-PHR-PTP on the wall, as shown in the following figures.
STEP 1:
Remove the aluminum DIN-rail attachment plate from the
PT-G503-PHR-PTP rear panel, and then attach the wall mount plates as
shown in the diagram below.

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STEP 2:
Mounting
the PT-G503-PHR-PTP to a wall requires 6
screws. Use the PT
-G503-PHR-PTP, with wall mount
plates attached, as a guide to mark the correct locations
of the 6 screws. The heads of the screws should be less
than 6.0 mm in diameter, and the shafts should be less
than 3.5 mm in diameter, as shown in the figure at the
right.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shank size are suitable by inserting the screw into one
of the keyhole-shaped apertures of the wall mounting plates.
DO NOT screw the screws in completely—leave a space of about 2 mm to
allow room for sliding the wall mount panel between the wall and the
screws.
STEP 3:
Once the screws are fixed in the wall, insert the four screw heads through
the large parts of the keyhole-shaped apertures, and then slide the
PT-G503-PHR-PTP downwards, as indicated. Tighten the four screws for
added stability.
Wiring Requirements
ATTENTION
Safety First!
Be sure to disconnect the power before ins
talling and/or wiring
your Moxa PRP/HSR redundancy box.
Calculate the maximum possible current in each power wire and
common wire. Observe all electrical codes dictating the
maximum current allowable for each wire size. If the current goes
above the maximum ratings, the wiring could overheat, causing
serious damage to your equipment.
Be sure to read and follow these important guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.
•Use the type of signal transmitted through a wire to determine which
wires should be kept separate. The rule of thumb is that wiring that
shares similar electrical characteristics can be bundled together.
•Keep input wiring and output wiring separate.
•When necessary, you should label the wiring to all devices in the
system.

- 7 -
Grounding the PRP/HSR Redundancy Box
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface, such as a metal panel.
Wiring the Dual Power Inputs
The PT-G503-PHR-PTP has two sets of power inputs: power input 1 and
power input 2. The top view of the terminal block connector is shown
below.
Take the following steps to wire the dual power inputs:
STEP 1: Insert the neutral/line (N/L) AC or negative/positive (-/+) DC
wires into the terminals.
STEP 2: To keep the AC or DC wires from pulling loose, use a small
flat-blade screwdriver to tighten the wire-clamp screws on the front of the
terminal block connector.
STEP 3: Insert the plastic terminal block connector prongs into the
terminal block receptor, which is located on the PT’s bottom panel.
NOTE
Do not connect the dual power inputs to separate power supplies.
Both inputs must be connected to the same power supply.
NOTE
For the HV model with AC wires, if you intend to only use one
power input, be sure to disconnect the other power input (unplug
the power cord or disconnect the power input from the L and N
contacts). Only one power input LED will be on.

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A
TTENTION
Before connecting the PT
-G503-PHR-
PTP to the DC power inputs,
make sure the DC power source voltage is stable.
Wiring the Digital Inputs
The PT-G503-PHR-PTP has one digital input, DI 1. The DI consists of two
contacts from the 5-pin terminal block connector on the
PT-G503-PHR-PTP’s bottom panel. The remaining contacts are used for
the PT-G503-PHR-PTP’s Relay 1. The top view of the terminal block
connector is shown below.
Take the following steps to wire the digital input:
STEP 1: Insert the negative (ground)/positive DI wires into the ┴/I1
terminals.
STEP 2: To keep the DI wires from pulling loose, use a small flat-blade
screwdriver to tighten the wire-clamp screws on the front of the terminal
block connector.
STEP 3: Insert the plastic terminal block connector prongs into the
terminal block receptor, which is located on the PT-G503-PHR-PTP’s
bottom panel.
Auto MDI/MDI-X Connection
The Auto MDI/MDI-X function allows users to connect the
PT-G503-PHR-PTP’s 10/100/1000BaseT(X) ports to any kind of Ethernet
device, without needing to pay attention to the type of Ethernet cable
being used for the connection. You may use either a straight-through
cable or cross-over cable to connect the PT-G503-PHR-PTP to Ethernet
devices.
Communication Connections
Each PT-G503-PHR-PTP has 4 types of communication ports:
•3 Gigabit Ethernet ports: 3 10/100/1000BaseTX and
3 100/1000BaseSFP ports
•1 Ethernet console port
•1 USB console port (type B connector)
•1 USB storage port (type A connector)

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10/100/1000BaseT(X) Ethernet Port Connection
The 10/100/1000BaseT(X) ports located on the front panel are used to
connect to Ethernet-enabled devices. Most users will choose to configure
these ports for Auto MDI/MDI-X mode, in which case the port’s pinouts
are adjusted automatically depending on the type of Ethernet cable used
(straight-through or cross-over), and the type of device (NIC-type or
HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
10/100Base T(x) RJ45 Pinouts
MDI Port Pinouts
MDI-X Port Pinouts
8-pin RJ45
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
6
Rx-
Pin
Signal
1
Rx+
2
Rx-
3
Tx+
6
Tx-
1000Base T(x) RJ45 Pinouts
Pin
MDI
MDI-X
1
BI_DA+
BI_DB+
2
BI_DA-
BI_DB-
3
BI_DB+
BI_DA+
4
BI_DC+
BI_DD+
5
BI_DC-
BI_DD-
6
BI_DB-
BI_DA-
7
BI_DD+
BI_DC+
8
BI_DD-
BI_DC-
RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring
RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

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100Base-FX or 1000Base-X SFP Fiber Port
The Gigabit Ethernet ports on the PT-G503-PHR-PTP are SFP slots, which
require 100Base-FX/1000Base-X or Gigabit mini-GBIC fiber transceivers
to work properly. Moxa provides complete transceiver models for various
distance requirements.
Multi-mode:
1000BaseSX
0 to 550 m, 850 nm (50/125 μm, 400 MHz x km)
0 to 275 m, 850 nm (62.5/125 μm, 200 MHz x km)
1000BaseLX
0 to 1100 m, 1310 nm (50/125 μm, 800 MHz x km)
0 to 550 m, 1310 nm (62.5/125 μm, 500 MHz x km)
Single mode:
1000BaseLH
0 to 10 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
1000BaseLHX
0 to 40 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
1000BaseZX
0 to 80 km, 1550 nm (9/125 μm, 19 PS/(nm x km))
Multi-mode:
100BaseFX
0 to 5 km, 1300 nm (50/125 μm, 800 MHz x km)
0 to 4 m, 1300 nm (62.5/125 μm, 500 MHz x km)
Single mode:
100BaseFX
0 to 40 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
The concept behind the LC port and cable is quite straightforward.
Suppose you are connecting devices I and II. Unlike electrical signals,
optical signals do not require a circuit in order to transmit data.
Consequently, one of the optical lines is used to transmit data from device
I to device II, and the other optical line is used to transmit data from
device II to device I, for full-duplex transmission.
Remember to connect the Tx (transmit) port of device I to the Rx (receive)
port of device II, and the Rx (receive) port of device I to the Tx (transmit)
port of device II. If you make your own cable, we suggest labeling the two
sides of the same line with the same letter (A-to-A and B-to-B, as shown
below, or A1-to-A2 and B1-to-B2).
USB Console Connection
The PT-G503-PHR-PTP has one USB console port (type B connector),
located on the bottom panel. Use the USB cable (provided in the product
package) to connect the PT-G503-PHR-PTP’s console port to your PC’s
USB port and install the USB driver (available in the software CD) on the
PC. You may then use a console terminal program, such as Moxa PComm
Terminal Emulator, to access the PT-G503-PHR-PTP’s console
configuration utility.
USB Console Port (Type B Connector) Pinouts
Pin
Description
1
D- (Data-)
2
VCC (+5V)
3
D+ (Data+)
4
GND (Ground)
USB Storage Connection
The PT-G503-PHR-PTP has one USB storage port (type A connector) on
the bottom panel. Use Moxa’s ABC-02-USB-T automatic backup
configurator to connect the PT-G503-PHR-PTP’s USB storage port for
configuration backup, firmware upgrade, or system log file backup.