Moxa Technologies PT-G503-PHR-PTP Series User manual

P/N: 1802005030011
*1802005030011*
PT-G503-PHR-PTP Series
Quick Installation Guide
Moxa Managed PRP/HSR Redundancy Box
Edition 2.0, April 2017
Technical Support Contact Information
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-free: 800-820-5036
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
2017 Moxa Inc. All rights reserved.

- 2 -
Overview
The PT-G503-PHR-PTP series redundancy boxes (RedBoxes) are
compliant with the latest standardized redundancy protocols for industrial
automation networks, IEC 62439-3 Clause 4 (Parallel Redundancy
Protocol, PRP) and IEC 62439-3 Clause 5 (High availability Seamless
Redundancy, HSR). PRP/HSR ensures the highest system availability and
data integrity for mission-critical applications in electrical substation
and/or process automation systems that require zero recovery time
redundancy. The redundant protocols Coupling and QuadBox are also
supported. The PT-G503-PHR-PTP series comes with three
10/100/1000BaseT(X) and 100/1000BaseSFP slot combo ports. One slot
(INTERLINK port) is for an internal link for connecting with a SAN (Singly
Attached Node). The other two ports (LAN A and LAN B ports) are for
PRP/HSR redundant protocol communications. With this full Gigabit
Ethernet port design, the PT-G503-PHR-PTP series provides high
performance for PRP/HSR systems. The PT-G503-PHR-PTP series also
provides hardware-based IEEE 1588v2 PTP when in end-to-end one-step
transparent clock mode for timing-critical applications and isolated dual
power inputs with 24/48 VDC or 110/220 VDC/VAC power supply ranges
to increase the reliability of the power supply.
Package Checklist
The Moxa PT-G503-PHR-PTP series products are shipped with the
following items. If any of these items are missing or damaged, please
contact your customer service representative for assistance.
•1 PT-G503-PHR-PTP redundancy box
•DIN-rail kit
•Protective caps for SFP ports
•USB cable
•Quick installation guide (printed)
•Documentation and software CD
•Warranty card

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Panel Layout
1. Power input PWR1/PWR2 LED
2. State LED / Fault LED
3. PRP/HSR/QUADBOX/COUPLING
LED
4. A/B port LED
5. Ethernet console port LED
6. INTERLINK port LED
7. 10/100/1000BaseT(X) A/B port
and interlink port or
100/1000BaseSFP slot combo
ports
8. 10/100/1000BaseT(X) Ethernet
console port
9. Model name
10.
Terminal block for power input
(PWR1, PWR2)
11.
Reset button
12.
Screw hole for grounding cable
13.
USB console port
14.
USB storage port (ABC-02-USB-T)
15.
Terminal block for power input
16.
Terminal block for DI and Relay 1
17.
Screw hole for wall mounting kit
18.
DIN-rail kit

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Mounting Dimensions (unit = mm (inch))
DIN-Rail Mounting
The metal DIN-rail kit is fixed to the back panel of the PT-G503-PHR-PTP
when you take it out of the box. Mount the PT-G503-PHR-PTP on
corrosion-free mounting rails that meet the EN 60715 standard.

- 5 -
Installation
STEP 1:
Insert the upper lip of the DIN
-rail
into the DIN
-rail mounting kit.
STEP 2
:
Press the PT
-G503-PHR-
PTP towards
the DIN
-
rail until it snaps into place.
Removal
STEP 1:
Pull down the latch on the mounting
kit with a screwdriver
.
STEP 2
& 3:
Slightly pull the PT
-G503-PHR-PTP
forward and lift up to remove it from
the DIN
-rail.
Wall Mounting (optional)
For some applications, you will find it convenient to mount the
PT-G503-PHR-PTP on the wall, as shown in the following figures.
STEP 1:
Remove the aluminum DIN-rail attachment plate from the
PT-G503-PHR-PTP rear panel, and then attach the wall mount plates as
shown in the diagram below.

- 6 -
STEP 2:
Mounting
the PT-G503-PHR-PTP to a wall requires 6
screws. Use the PT
-G503-PHR-PTP, with wall mount
plates attached, as a guide to mark the correct locations
of the 6 screws. The heads of the screws should be less
than 6.0 mm in diameter, and the shafts should be less
than 3.5 mm in diameter, as shown in the figure at the
right.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shank size are suitable by inserting the screw into one
of the keyhole-shaped apertures of the wall mounting plates.
DO NOT screw the screws in completely—leave a space of about 2 mm to
allow room for sliding the wall mount panel between the wall and the
screws.
STEP 3:
Once the screws are fixed in the wall, insert the four screw heads through
the large parts of the keyhole-shaped apertures, and then slide the
PT-G503-PHR-PTP downwards, as indicated. Tighten the four screws for
added stability.
Wiring Requirements
ATTENTION
Safety First!
Be sure to disconnect the power before ins
talling and/or wiring
your Moxa PRP/HSR redundancy box.
Calculate the maximum possible current in each power wire and
common wire. Observe all electrical codes dictating the
maximum current allowable for each wire size. If the current goes
above the maximum ratings, the wiring could overheat, causing
serious damage to your equipment.
Be sure to read and follow these important guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.
•Use the type of signal transmitted through a wire to determine which
wires should be kept separate. The rule of thumb is that wiring that
shares similar electrical characteristics can be bundled together.
•Keep input wiring and output wiring separate.
•When necessary, you should label the wiring to all devices in the
system.

- 7 -
Grounding the PRP/HSR Redundancy Box
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface, such as a metal panel.
Wiring the Dual Power Inputs
The PT-G503-PHR-PTP has two sets of power inputs: power input 1 and
power input 2. The top view of the terminal block connector is shown
below.
Take the following steps to wire the dual power inputs:
STEP 1: Insert the neutral/line (N/L) AC or negative/positive (-/+) DC
wires into the terminals.
STEP 2: To keep the AC or DC wires from pulling loose, use a small
flat-blade screwdriver to tighten the wire-clamp screws on the front of the
terminal block connector.
STEP 3: Insert the plastic terminal block connector prongs into the
terminal block receptor, which is located on the PT’s bottom panel.
NOTE
Do not connect the dual power inputs to separate power supplies.
Both inputs must be connected to the same power supply.
NOTE
For the HV model with AC wires, if you intend to only use one
power input, be sure to disconnect the other power input (unplug
the power cord or disconnect the power input from the L and N
contacts). Only one power input LED will be on.

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A
TTENTION
Before connecting the PT
-G503-PHR-
PTP to the DC power inputs,
make sure the DC power source voltage is stable.
Wiring the Digital Inputs
The PT-G503-PHR-PTP has one digital input, DI 1. The DI consists of two
contacts from the 5-pin terminal block connector on the
PT-G503-PHR-PTP’s bottom panel. The remaining contacts are used for
the PT-G503-PHR-PTP’s Relay 1. The top view of the terminal block
connector is shown below.
Take the following steps to wire the digital input:
STEP 1: Insert the negative (ground)/positive DI wires into the ┴/I1
terminals.
STEP 2: To keep the DI wires from pulling loose, use a small flat-blade
screwdriver to tighten the wire-clamp screws on the front of the terminal
block connector.
STEP 3: Insert the plastic terminal block connector prongs into the
terminal block receptor, which is located on the PT-G503-PHR-PTP’s
bottom panel.
Auto MDI/MDI-X Connection
The Auto MDI/MDI-X function allows users to connect the
PT-G503-PHR-PTP’s 10/100/1000BaseT(X) ports to any kind of Ethernet
device, without needing to pay attention to the type of Ethernet cable
being used for the connection. You may use either a straight-through
cable or cross-over cable to connect the PT-G503-PHR-PTP to Ethernet
devices.
Communication Connections
Each PT-G503-PHR-PTP has 4 types of communication ports:
•3 Gigabit Ethernet ports: 3 10/100/1000BaseTX and
3 100/1000BaseSFP ports
•1 Ethernet console port
•1 USB console port (type B connector)
•1 USB storage port (type A connector)

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10/100/1000BaseT(X) Ethernet Port Connection
The 10/100/1000BaseT(X) ports located on the front panel are used to
connect to Ethernet-enabled devices. Most users will choose to configure
these ports for Auto MDI/MDI-X mode, in which case the port’s pinouts
are adjusted automatically depending on the type of Ethernet cable used
(straight-through or cross-over), and the type of device (NIC-type or
HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
10/100Base T(x) RJ45 Pinouts
MDI Port Pinouts
MDI-X Port Pinouts
8-pin RJ45
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
6
Rx-
Pin
Signal
1
Rx+
2
Rx-
3
Tx+
6
Tx-
1000Base T(x) RJ45 Pinouts
Pin
MDI
MDI-X
1
BI_DA+
BI_DB+
2
BI_DA-
BI_DB-
3
BI_DB+
BI_DA+
4
BI_DC+
BI_DD+
5
BI_DC-
BI_DD-
6
BI_DB-
BI_DA-
7
BI_DD+
BI_DC+
8
BI_DD-
BI_DC-
RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring
RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

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100Base-FX or 1000Base-X SFP Fiber Port
The Gigabit Ethernet ports on the PT-G503-PHR-PTP are SFP slots, which
require 100Base-FX/1000Base-X or Gigabit mini-GBIC fiber transceivers
to work properly. Moxa provides complete transceiver models for various
distance requirements.
Multi-mode:
1000BaseSX
0 to 550 m, 850 nm (50/125 μm, 400 MHz x km)
0 to 275 m, 850 nm (62.5/125 μm, 200 MHz x km)
1000BaseLX
0 to 1100 m, 1310 nm (50/125 μm, 800 MHz x km)
0 to 550 m, 1310 nm (62.5/125 μm, 500 MHz x km)
Single mode:
1000BaseLH
0 to 10 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
1000BaseLHX
0 to 40 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
1000BaseZX
0 to 80 km, 1550 nm (9/125 μm, 19 PS/(nm x km))
Multi-mode:
100BaseFX
0 to 5 km, 1300 nm (50/125 μm, 800 MHz x km)
0 to 4 m, 1300 nm (62.5/125 μm, 500 MHz x km)
Single mode:
100BaseFX
0 to 40 km, 1310 nm (9/125 μm, 3.5 PS/(nm x km))
The concept behind the LC port and cable is quite straightforward.
Suppose you are connecting devices I and II. Unlike electrical signals,
optical signals do not require a circuit in order to transmit data.
Consequently, one of the optical lines is used to transmit data from device
I to device II, and the other optical line is used to transmit data from
device II to device I, for full-duplex transmission.
Remember to connect the Tx (transmit) port of device I to the Rx (receive)
port of device II, and the Rx (receive) port of device I to the Tx (transmit)
port of device II. If you make your own cable, we suggest labeling the two
sides of the same line with the same letter (A-to-A and B-to-B, as shown
below, or A1-to-A2 and B1-to-B2).
USB Console Connection
The PT-G503-PHR-PTP has one USB console port (type B connector),
located on the bottom panel. Use the USB cable (provided in the product
package) to connect the PT-G503-PHR-PTP’s console port to your PC’s
USB port and install the USB driver (available in the software CD) on the
PC. You may then use a console terminal program, such as Moxa PComm
Terminal Emulator, to access the PT-G503-PHR-PTP’s console
configuration utility.
USB Console Port (Type B Connector) Pinouts
Pin
Description
1
D- (Data-)
2
VCC (+5V)
3
D+ (Data+)
4
GND (Ground)
USB Storage Connection
The PT-G503-PHR-PTP has one USB storage port (type A connector) on
the bottom panel. Use Moxa’s ABC-02-USB-T automatic backup
configurator to connect the PT-G503-PHR-PTP’s USB storage port for
configuration backup, firmware upgrade, or system log file backup.

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ABC-02-USB Installation
Plug the ABC-02-USB into the PT-G503-PHR-PTP’s USB storage port. If
you would like to secure the ABC-02-USB to the wall, we suggest using an
M4 screw.
USB Storage Port (Type A Connector) Pinouts
Pin
Description
1
VCC (+5V)
2
D- (Data-)
3
D+ (Data+)
4
GND (Ground)
Restore Factory Defaults Button
Press and hold the Reset button for 5 seconds to load the factory default
settings. Use a pointed object, such as a straightened paper clip or
toothpick, to depress the Reset button. This will cause the STATE LED to
blink once a second. After depressing the button for 5 continuous seconds,
the STATE LED will start to blink rapidly. This indicates that factory default
settings have been loaded and you can release the reset button.
NOTE
Do NOT power off the PRP/HSR redundancy box when loading
default settings.
LED Indicators
LED
Color
State
Description
PWR 1 Amber
ON
Power is being supplied to the main
system’s power input PWR1
OFF Power is not being supplied to the main
system’s power input PWR1
PWR 2 Amber
ON
Power is being supplied to the main
system’s power input PWR2
OFF
Power is not being supplied to the main
system’s power input PWR2
STATE
Green
ON System has passed self-
diagnosis test on
boot-up and is ready to run
Blinking
1.
System is undergoing the
self-diagnosis test
2. System detects the ABC-02 USB
plugged into the USB storage port
3. Blinks once per second when
pressing the reset button for 5
seconds
4. Blinks rapidly when the reset button
has been pressed continuously for 5
seconds, indicating that the device
will be reset to factory defaults
Red ON
System failed self-diagnosis on boot-up.
•RAM Test Fail / System Info. Read
Fail / Switch Initial Fail / PTP PHY
Error.
•FW Checksum Fail /
Uncompress Fail
(+ Green Coupler lit on: SW FAIL)

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LED
Color
State
Description
FAULT Red ON
1.
System has failed, or is under quick
inspection
2. The relay signal contact is open
3. ABC-02 loading/saving failure
OFF
The system is operating normally
PRP Green
ON
PRP is working
OFF
PRP is not enabled
HSR Green
ON
HSR is working
OFF
HSR is not enabled
QUADBOX Green
ON
QuadBox function is working
OFF
QuadBox function is not enabled
COUPLING Green
ON
PRP/HSR Coupling function is working
OFF
PRP/HSR Coupling function is not enabled
Link/Act/
Speed
(A, B,
InterLink,
Ethernet
Console)
Green
ON
When there is a secure connection (or
link) to a 1000 Mbps device on any port.
Blinking
When data is being transmitted or
received at 1000 Mbps.
Amber
ON
When there is a secure connection (or
link) to 10/100 Mbps Ethernet device on
any port.
Blinking
When data is being transmitted or
received at 10/100 Mbps.
Off
OFF
Link down or no link
Specifications
Interface
Gigabit Ethernet
3 x 10/100/1000BaseT(X) ports or
100/1000BaseSFP combo ports
Console Port
Ethernet console (10/100/1000 Mbps RJ45),
USB-serial console (Type B connector)
Storage Port
USB storage (Type A connector for ABC-02-USB)
LED Indicators
PWR 1, PWR 2, STATE, FAULT, PRP, HSR,
QUADBOX, COUPLING, 100/1000M
Alarm Contact One relay output with current carrying capacity
of 1 A @24 VDC
Digital Inputs
One input with the same ground, but isolated
from the electronics
• +13 to +30 V for state “1”
• -30 to +3 V for state “0”
• Max. input current: 8 mA
Power
Input Voltage
WV: 24/48 VDC (18 to 72 VDC)
HV: 110/220 VDC/VAC
(88 to 300 VDC and 85 to 264 VAC)
Input Current
Max. 0.660/0.360 A @ 24/48 VDC
Max. 0.150/0.080 A @ 110/220 VDC
Max. 0.260/0.170 A @ 110/220 VAC
Connection
5-pin terminal block
Overload Current
Protection
Present
Reverse Polarity
Protection
Present

- 13 -
Physical Characteristics
Housing
Aluminum alloy, IP40 protection
Dimensions
80 x 160 x 110 mm (3.15 x 6.30 x 4.33 in)
Weight
1210 g (2.69 lb)
Installation
DIN-rail mounting
Environmental Limits
Operating Temperature
-40 to 85°C (-40 to 185°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Ambient Relative
Humidity
5 to 95% (non-condensing)
Warranty
Warranty Period
5 years
Details
See www.moxa.com/warranty
Restricted Access Locations
•This equipment is intended to be used in Restricted Access Locations,
such as a computer room, with access limited to SERVICE
PERSONNEL or USERS who have been instructed on how to handle
the metal chassis of equipment that is so hot that special protection
may be needed before touching it. The location should only be
accessible with a key or through a security identity system.
•External metal parts of this equipment are extremely hot!! Before
touching the equipment, you must take special precautions to protect
your hands and body from serious injury.
Power Connection Wiring
You should always connect both power supplies when using this device,
and disconnect both power supplies when this device is not in use. If only
one power supply is connected, you could receive a hazardous electric
shock by touching the unconnected terminals of the other power supply.
All power connection wiring must be done by a qualified electrician and
follow the National Electrical Code, ANSI/NFPA 70, and Canadian
Electrical Code, Part I, CSA C22.1. An IEC certified or UL listed
single-phase type circuit-breaker, rated for a maximum of 20 A, should
be installed between main circuit and the device.
ATTENTION
This device complies with Part 15 of the FCC rules. Operation is
subject to the following conditions:
1. This device may not cause harmful interference.
2.
This device must accept any interference received including
interference that may cause undesired operation.