MrHeater Mr. Heater 1000ID Assembly instructions

OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read
and follow all instructions. Place instructions in
a safe place for future reference. Do not allow
anyone who has not read these instructions to
assemble, light, adjust or operate the heater.
MODEL MODEL
1000ID, 2000ID
3000ID
1000ID, 2000ID
3000ID, 4000ID
08/08 #50120
INDIRECT FIRED
PORTABLE HEATER
HEATSTAR
BY ENERCO
MR. HEATER
If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualified service agency.
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion air and ventilation must be provided. Refer to page 5.

2
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA
TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,
SOLVENTS, PAINT THINNER, DUST PARTICLES OR UN
KNOWN CHEMICALS.
WARNING:

ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX
IDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
The State of California requires the following warning:
CONTENTS
WARNINGS.................................................................................. 2
SPECIFICATIONS........................................................................... 3
OPERATION ................................................................................. 4
SAFETY DEVICES.......................................................................... 4
MAINTENANCE............................................................................ 5
VENTILATION............................................................................... 5
TROUBLESHOOTING .................................................................... 6
WIRING DIAGRAMS..................................................................... 7
PARTS LIST..................................................................................11
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
 
FUELS.
 
IS CONNECTED MUST COMPLY WITH ALL SAFETY
REGULATIONS IN FORCE. A RESIDUAL CURRENT
CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN
DISTRIBUTION BOARD.
 
SERVICE OR MAINTENANCE.
 
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY
DAMAGED.
 
BY QUALIFIED PERSONNEL.
 
WITH WATERPROOF PLUG.
 
OF BURNS!

3Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
TECHNICAL SPECIFICATIONS MH 1000ID
HS 1000ID
MH 2000ID
HS 2000ID
MH 3000ID
HS 3000ID HS 4000ID
Heat input [kBTU/h] 110 205 300 400
Air flow [cfm] 880 1,530 2,500 2,760
Fuel Type 
Heat output [kBTU/h] 91.9 174.9 254.4 335.6
Fuel consumption [gal/h] 0.80 1.48 2.28 2.82
[lb/h] 5.53 10.35 15.07 20.07
Power supply
Phase 1 1 1 1
Voltage [V] 120 120 120 120
Frequency [Hz] 60 60 60 60
Electric consumption [W] 520 785 1.240 1.440
[A] 5.76 8.30 11.40 13.20
Nozzle [USgal/h]    
Pump pressure [psi] 167 P1: 137 P1: 160 P1: 203
P2: 239 P2: 350 P2: 348
Max static pressure [in WC] 0.5 0.5 0.5 0.5
Recommended max. temp. in the air
duct  250 250 250 250
Adjustment of combustion air flap [in] a=0.32 
  A=1.02 A=1.50 B=1.14
Flue diameter [in] 5.9 5.9 5.9 5.9
Compulsory flue draft [in WC] 0.05 0.05 0.05 0.05
Tank capacity [gal] 10.8 17.2 27.7 35.7
Dimensions, L x W x H [in] 49.3x20.0x30.5 56.5x23.2x37.60 68.5x27.6x37.7 66.3x27.6x45.6
Net Weight [lb] 94 176 264 330
IMPORTANT
Before using the heater, read and understand all instructions and
follow them carefully. The manufacturer is not responsible for
damages to goods or persons due to improper use of units.
GENERAL RECOMMENDATIONS

combustion send hot air and the combustion products into
the room, while those with indirect combustion are fitted
with a flue to take the fumes away through the chimney.
Always follow local ordinances and codes when using this
heater:

heater.

content.

materials (the minimum distance must be 6 ft.).


to the heater requirements. Direct combustion heaters
should only be used in well vented areas in order to avoid
carbon monoxide poisoning.

fumes (see “Ventilation” on page 5) and connected to an
electrical switchboard.

shall terminate in a vertical section at least two feet long
and sufficient draft shall be created to assure safe and
proper operation of the heater.


heating oil.

children and animals away from it;

ventilator fan.

distribute warm air, with respect to the max. static pressure
declared (see “TECHNICAL SPECIFICATION” sheet).


4
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
Models X Y Z
ID1000 .079 in .118 in .256 in
ID2000 .158 in .098 in .158 in
ID3000 .158 in .098 in .158 in
ID4000 .158 in .098 in .158 in

the room where the heater is operated.

reason.


WARNING
 
 
 
 
 
OR VAPORS MAY BE PRESENT.
 
 
LATED IN THE CHAMBER.
 
HEATER.
 

The heater can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to the
heater. Connection to the heater is made by removing the socket
cover(4) and inserting the thermostat plug.
To start the machine you must:
 );

When unit is started for the first time or is started after the oil
tank has been totally emptied, the flow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the starting
procedure once or twice by depressing the reset button (1).
Should the heater not start, check that oil tank
is full and depress reset button (1).
Should the heater still not work, please refer to chapter
“OBSERVED FAULTS, CAUSES AND REMEDIES”.
STOPPING THE HEATER
Set main switch (3) on “0” position or turn thermostat or other
control device on lowest setting.
The flame goes out and the fan continues to work for approx.
90sec. cooling the combustion chamber.
SAFETY DEVICES
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same
time the pilot lamp in the control box reset button (1) will light up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button (1) on control box before being able to restart the heater.
TRANSPORT
WARNING
 
nate reason of overheating.
Before heater is moved it must be stopped and unplugged. Before
moving the heater wait till it has totally cooled off and make sure
oil tank cap is securely fixed.
1 4
O N
O N
0
3 2 5
1 RESET BUTTON WITH CONTROL LAMP
2 CONTROL LAMP
3 MAIN SWITCH
4 ROOM THERMOSTAT PLUG
5 POWER CORD
OPERATION
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
Gap of Electrodes
Clearances
The following minimum safety clearances from materials or objects
in the surroundings of the heater must be ensured:
Sides 2.5 ft. Air Inlet 2.5 ft.
Top 6 ft. Air outlet 12 ft.
X
Z
Y

5Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
5
4
A
3
2
D
C
1
B
The hot air heaters with wheels must be wheeled. The suspended
version which has no wheels must be transported with adequate
machinery.
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble free
life to your heater.
WARNING
 
Severe burns or electrical shock can occur.
Every 50 hours of operation: disassemble filter and wash with
clean oil, remove upper body parts and clean inside and ventilator
with compressed air, check correct attachment of H.T. connectors
to the electrodes and check H.T. cables, remove burner assembly,
clean and check electrode settings, adjust according to scheme
“GAP OF ELECTRODES”.
Flue Connections Diagram
VENTILATION
A
6
2
D
C
1
B
5
E
Description
A) Minimal 39”
B) Minimal 39”
C) The shortest
D) The same or bigger than the smokes outlet diameter of
heater
E) Minimal 1m
1) 
2) 
3) Chimney 8” x 8” of minimal inside measure
4) 
5) External seating wall
6) Chimney ending H shape
N.B. Above recommendation indicative only. Have your
installation checked by local authority.
6 “

6
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
TROUBLESHOOTING
TROUBLE CAUSE SOLUTION
Motor does not start, no ignition No electrical current Check mains (should be 120 V – 1~ – 60 Hz)
Check proper positioning and functioning of switch
Check fuse
Wrong setting of room ther
mostat or other control
Check correct setting of heater control. If thermostat, make
sure selected temperature is higher than room temperature
Thermostat or other control
defective
Replace control device
Electrical motor defective Replace electrical motor
Electrical motor bearings
defective
Replace electrical motor bearings
Burned out condenser Replace condenser
Motor starts, no ignition or cuts out Electric ignitor defective Check connection of H.V. Ieads to electrodes and transformer
Check electrodes setting (see scheme “GAP OF ELECTRODES”)
Check electrodes for cleanliness
Replace H.V. transformer
Flame control box defective Replace control box
Photocell defective Clean or replace photocell
Not enough or no fuel at all
at burner

Check fuel line system including fuel filter for possible leaks
Clean or replace oil nozzle
Solenoid defective Check electrical connection
Check thermostat LI
Clean or replace solenoid
Motor starts, heater emits smoke Not enough combustion air Make sure air inlet and outlet are free
Check setting of combustion air flap
Clean burner disc
Too much combustion air Check setting of combustion air flap
Fuel contaminated or con
tains water
Drain fuel in tank with clean fuel
Clean oil filter
Air leaks in fuel circuit Check the seals on the ducts and the diesel filter
Not enough fuel at burner Check pump pressure
Clean or replace fuel nozzle
Too much fuel at burner Check pump pressure
Replace nozzle
Heater does not stop Solenoid Replace solenoid coil or complete solenoid
If heater still not working properly, please revert to nearest authorized dealer.

7Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
WIRING DIAGRAM
1000ID SERIES MODELS
FU Fuse
IT Transformer H.V.
LI1 Overheat Thermostat
EV1 
FO Photocell
CO Condenser
MV Fan Motor
ST Electric pilot
RV Control
TA Room Thermostat
RE Relays
AP Control Box
PA Air pressure control
RF Heater filter
FA Fan thermostat
PE Ground
DRAWING LEGEND

8
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
WIRING DIAGRAM
2000ID AND 3000ID SERIES MODELS
FU Fuse 20A
IT Transformer H.V.
LI1 Overheat Thermostat
 
 
FO Photocell
CO Condenser
MV Fan Motor
ST Electric pilot lamp
RV Control
TA Room Thermostat plug
RE Relay
AP Control Box
FA Fan thermostat
PA Air pressure control
RF Heated filter
PA Air pressure switch
PE Ground
DRAWING LEGEND

9Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
WIRING DIAGRAM
4000ID SERIES MODELS
FU Fuse 20A
IT Transformer H.V.
LI1 Overheat Thermostat
 
 
FO Photocell
CO Condenser
MV Fan Motor
ST Electric pilot lamp
RV Control
TA Room Thermostat plug
RE Relay
AP Control Box
FA Fan thermostat
RF Heated filter
CN Connector
LI2 Overheat safety
thermostat
PE Ground
DRAWING LEGEND

10
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
29
30
31
04
41
B
09
07
08
A
38
42
25
24
19
06
01
02
03
40
27
28
32
20
22
21
77
15
73
75
74
68
76
62
43
48
50
49
51
55
61
57
58
60
67
65
64
63 68
66
44
45
59
53
52
56
54
18
23
35
36
37
34
33
39
72 26
47 46
81
80
81
82
71
69
70
05
86
10
11
13
12
17 15 18
15
14
83
89
87 88
84
78 77 85
16
A
35
B
Optional
1000ID Series Indirect-Fired Portable Heater