mru SWG 100 User manual

MRU GmbH SWG 100 User Manual
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MRU GmbH SWG 100 User Manual
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Content
1. General Information.......................................................................................................... 6
1.1. Weather and environmental conditions...................................................................... 6
1.2. Installation instructions............................................................................................... 6
1.3. General important instructions for the plant operator................................................. 6
1.4. Important information about the user’s operation manual.......................................... 7
1.5. Safety Information...................................................................................................... 7
1.6. Packing ...................................................................................................................... 9
1.7. Return of hazardous waste ........................................................................................ 9
1.8. Return of analyzer...................................................................................................... 9
1.9. MRU Warranty conditions .......................................................................................... 9
2. Analyzer Description...................................................................................................... 11
2.1. Intended use ............................................................................................................ 11
2.2. Type plate ................................................................................................................ 11
2.3. Possible applications and analyzer options ............................................................. 12
2.4. Principle of operation ............................................................................................... 12
2.5. Special functions of the analyzer ............................................................................. 14
2.6. Physical characteristic of the gas analyzer .............................................................. 15
3. Scope of supply and delivery ........................................................................................ 17
4. SD-card content.............................................................................................................. 18
5. Installation manual ......................................................................................................... 19
5.1. Overview.................................................................................................................. 19
5.2. Installation of the analyzer ....................................................................................... 20
5.3. Connection of main power supply............................................................................ 22
5.4. I/O modules: Installation and setting........................................................................ 23
6. Operation of the analyzer (HMI)..................................................................................... 25
6.1. Display and keypad.................................................................................................. 25
........................................................................... 26
7.1. Check country and language ................................................................................... 26
7.2. Check date and time of the instrument .................................................................... 26
7.3. Configuration of the alarm relays ............................................................................. 27
7.4. Configuration of the Modbus.................................................................................... 29
8Binding to a process control system: I/O modules ..................................................... 31
8.1. Position of the IO module inside the analyzer.......................................................... 31
8.2. Pin assignment ........................................................................................................ 32
8.3. Analog outputs 4-20 mA .......................................................................................... 34
8.4. Alarm outputs........................................................................................................... 40
8.5. Analog inputs (4-20 mA) .......................................................................................... 45
8.6. Configuration of the external control (Option: IO module)........................................ 50
8.7. Mounting and installation of the gas cylinders for the auto calibration function ....... 56
8.8. Cycle configuration .................................................................................................. 59
8.9. Administrator PIN code ............................................................................................ 65
8.10. Power-On of analyzer .............................................................................................. 65
............................................................................................. 66
9.1. General process of the measurement cycle............................................................. 66
9.2. Data Storage Menu.................................................................................................. 69
9.3. Extra menu: Overview.............................................................................................. 73
9.4. Update the firmware................................................................................................. 82

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......................................................................................... 85
10.1. Preparing and information about the maintenance .................................................. 85
10.2. Regular maintenance work by the operator ............................................................. 85
10.3. Position and overview of the service-parts............................................................... 86
10.4. Troubleshooting ....................................................................................................... 93
.............................................................................................. 94
11.1. Technical specification: Electrochemical sensors.................................................... 96
11.2. Technical specification: NDIR-benches ................................................................... 97
...................................................................................................................... 98
12.1. Modbus via RS485 specification.............................................................................. 98
12.2. Analyser Status (address 0 and some mirror addresses) ...................................... 102
12.3. Analyser System Alarm (address 2 and some mirror addresses) .......................... 102
12.4. Spare parts list....................................................................................................... 104
......................................................................... 107
13.1. Option: Electric sample gas cooler......................................................................... 107
13.2. Option: Cabinet heater........................................................................................... 108
13.3. Option: Flame arrester........................................................................................... 109
13.4. Option: Multiple sample point switching and monitoring (time sharing) ................. 110
13.5. Option: Gas detector (%LEL CH4) to monitor air inside analyzer cabinet ............. 111
13.6. Option: Extra IO module with 4 channel 4-20 mA.................................................. 112
13.7. Option: H2S electrochemical cell measurement 0-2000ppm/4000ppm ................. 113
13.8. Option: Extern condensate-trap ............................................................................. 114
13.9. Option: RS485 to Profi-Bus converter.................................................................... 118
13.10. Option: RS485 to Ethernet converter..................................................................... 119
13.11. Configuration of the Ethernet module .................................................................... 120
13.12. Option: NDIR-bench for CH4/CO2 analysis, 0-100% / 0-100% ............................. 127
13.13. Option: H2 thermal conductivity detector measurement 0-100%........................... 128
13.14. Option: NDIR-bench for 0-3.000ppm CO2/0-3.000…30.000ppm CH4 .................. 129
13.15. Option: Dilution-unit for H2S and CO electrochemical sensors ............................. 130
14. Declaration of conformity ............................................................................................ 136

MRU GmbH SWG 100 User Manual
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Inspect Shipment for Damage
MRU GmbH
Fuchshalde 8 + 12
74172 Neckarsulm / Obereisesheim
GERMANY
Fon ([phone] (Reception)
Fon ([phone] (Service)
Fax [phone]
Email: [email protected]
Homepage: www.mru.eu
www.mru.eu

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1. General Information
1.1. Weather and environmental conditions

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Toxicity danger of sample gas

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2. Analyzer Description
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Table information: See below

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Bottom view
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3. Scope of supply and delivery

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4. SD-card content
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5. Installation manual
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