MSA Luminator Cap Lamp User manual

GB
MSAsafety.com
Operating Manual
Luminator Cap Lamp
Order No.: 10153186/00

MSA AUER GmbH
D-12059 Berlin
Thiemannstraße 1
Germany
© MSA AUER GmbH. All rights reserved

Luminator Cap Lamp 3
EC Declaration of Conformity
GB
EC Declaration of Conformity
The manufacturer or his in the community established authorized representative
MSA AUER GmbH
Thiemannstrasse 1
D-12059 Berlin
declares that the product:
LUMINATOR
based on the EC-Type Examination Certificate:
BVS 13 ATEX E 076
complies with the ATEX directive 94/9/EC, Annex III. Quality Assurance Notifi-
cation complying with Annex IV of the ATEX directive 94/9/EC has been issued
by DEKRA EXAM, Notified Body number: 0158.
Standards: EN 60079-0:2012, EN 60079-11:2012
The product is in conformance with the directive 2004/108/EC, (EMC):
EN 61000-6-2:2006, EN 61000-6-4:2007
The product is in conformance with the directive 2006/66/EC.
MSA AUER GmbH
Dr. Axel Schubert
Manager R&D Instruments
& Approvals INT-T Berlin, July 2013

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Contents
Luminator Cap Lamp
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Contents
1 Safety Regulations ......................................................................................5
1.1 Correct Use ........................................................................................5
1.2 Liability Information ............................................................................5
1.3 Safety and Precautionary Measures to be Adopted ..........................6
2 Description ..................................................................................................7
2.1 Overview ............................................................................................7
2.2 Labels ................................................................................................8
3 Cable Management .....................................................................................9
4 Donning ......................................................................................................10
5 Use ..............................................................................................................11
5.1 Turning ON/OFF ..............................................................................11
5.2 Changing Operation Mode ...............................................................11
5.3 Battery Warning ...............................................................................12
5.4 Battery Charging ..............................................................................12
6 Maintenance ..............................................................................................13
6.1 Maintenance Intervals ......................................................................13
6.2 Visual Test and Function Test .........................................................13
6.3 Cleaning ...........................................................................................13
7 Technical Data ...........................................................................................14
8 Approvals ...................................................................................................15
8.1 Marking, Certificates and Approvals according to
the Directive 94/9/EC (ATEX) ..........................................................15
8.2 Marking and Certificates according to IECEx ..................................16
8.3 Marking and Certificates according to SANS ...................................17
9 Ordering Information ................................................................................17

Luminator Cap Lamp 5
Safety Regulations
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1 Safety Regulations
1.1 Correct Use
The Luminator Cap Lamp (hereinafter called device) is a mobile safety light
source. The device is attached on any mine helm, e.g. V-Gard, battery-supplied
with the battery compartment worn on at the belt. The device is designed for all
underground mining, emergency services, security services and maintenance
services.
The device is intended for use by trained and qualified personnel.
It is imperative that this operating manual be read and observed when using the
product. In particular, the safety instructions, as well as the information for the
use and operation of the product, must be carefully read and observed. Further-
more, the national regulations applicable in the user's country must be taken
into account for a safe use.
Alternative use, or use outside this specification will be considered as non-com-
pliance. This also applies especially to unauthorised alterations to the product
and to commissioning work that has not been carried out by MSA or authorised
persons.
1.2 Liability Information
MSA accepts no liability in cases where the product has been used inappropri-
ately or not as intended. The selection and use of the product are the exclusive
responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with re-
spect to the product are voided, if it is not used, serviced or maintained in ac-
cordance with the instructions in this manual.
Danger!
This product is supporting life and health. Inappropriate use, mainte-
nance or servicing may affect the function of the device and thereby
seriously compromise the user's life.
Before use the product operability must be verified. The product
must not be used if the function test is unsuccessful, it is damaged,
a competent servicing/maintenance has not been made, genuine
MSA spare parts have not been used.

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Safety Regulations
Luminator Cap Lamp
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1.3 Safety and Precautionary Measures to be Adopted
-The device is intended for use by trained and qualified personnel.
-Before each day use, check the function of the device.
-Be aware of the procedures for handling electrostatically sensitive
electronics.
-The device contains electrostatically sensitive components. Do not open or
repair the device without using appropriate electrostatic [ESD] protection.
The warranty does not cover damage caused by electrostatic discharges.
-Follow all relevant national regulations applicable in the country of use.
-Be aware of the warranty regulations.
-The warranties made by Mine Safety Appliance Company with respect to
the product are voided if the product is not used and maintained in accord-
ance with the instructions in this manual. Please protect yourself and other
by following them. We encourage our customers to write or call regarding
this equipment prior to use or for any additional information relative to use
or service.
-Do not charge in hazardous areas.
Attention!
The following safety instructions must be observed implicitly. Only in
this way can the safety and health of the individual operators, and
the correct functioning of the device, be guaranteed.
Recycling of Batteries
Used batteries must be returned to the dealer or manufacturer for
disposal. They should never be disposed of in household waste.

Luminator Cap Lamp 7
Description
GB
2 Description
2.1 Overview
Fig. 1 Overview Luminator Cap Lamp
1 Battery Pack 5 Headpiece with RFID Tag
2 Cable Gland 6 Bezel Ring
3 Cable 7 Lock Screw / Charger Contact [Positive]
4 ON/OFF Button 8 Clip / Protected Charger Contact [Minus]
6
4
2
3
1
5
7
8

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Description
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8
2.2 Labels
The battery pack is equipped with 3 labels:
1 User defined Label
2
3
1
2
3

Luminator Cap Lamp 9
Cable Management
GB
3 Cable Management
The battery pack is equiped with a cable management at the belt loops.
Fig. 2 Cable Management
The cable length can be adjusted by fixing the cable at the end of each belt loop
(cable fixing).
1 Battery Pack 3 Cable
2 Belt Loop (2x) 4 Cable Fixing (4x)
4
2
1
3
Attention!
Do not twist the cable.
Total lenght of the cable: 160 cm
Fixing at 1 side (2 cable fixings): 10-15 cm shorter cable
Fixing at 2 sides (4 cable fixings): 30-60 cm shorter cable

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Donning
Luminator Cap Lamp
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4 Donning
(1) Adjust cable lenght according to
chapter 3.
(2) Insert the belt into the belt loops of
the battery pack.
(3) Lay the cable at the back, to move
freely.
(4) Attach the headpiece with the clip
on the helmet.
(5) Insert the cable into the clamp at
the back side of the helmet.

Luminator Cap Lamp 11
Use
GB
5Use
5.1 Turning ON/OFF
(1) Press the ON/OFF button to turn on the device.
(2) Press the ON/OFF button to turn off the device.
5.2 Changing Operation Mode
The device is equipped with at least 3 operation modes.
OFF
Mode 1: Extended walking light
Mode 2: Working light and extended walking light
Mode 3: Working light

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Use
Luminator Cap Lamp
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The selection of the mode will be done by pressing the ON/OFF button.
(1) Press the ON/OFF button to turn on the device.
(2) Press the ON/OFF button gently and it will change the mode.
With each ON/OFF sequence, or just by pressing the ON/OFF button gently, the
mode will change to the next.
5.3 Battery Warning
Before the battery pack is completely depleted the device turns automatically
into the emergency light mode. The emergency light mode will last at least 2 h.
5.4 Battery Charging
The device is designed for a key charging system which supplies 5 VDC
[min 5 VDC max. 7 VDC] and at up to 1 A per charge point.
Warning!
Do not charge the device in hazardous area.
(1) Clean the device before charging.
(2) Place the headpiece on the charger key
in the right way.
(3) Turn the headpiece 180 degree to start
the charging process.
The charge time is up to 12 h for a
complete depleted battery pack and
less than 6 h after an 12 h working
shift.

Luminator Cap Lamp 13
Maintenance
GB
6 Maintenance
6.1 Maintenance Intervals
6.2 Visual Test and Function Test
Visual Test
(1) Inspect the device for possible damages like for example dirt, deforma-
tions, cracks or loosen parts.
(2) Defective or damaged parts have to be replaced immediately.
Functional Test
The device has to be tested for unrestricted mobility.
(1) Turn ON/OFF, to check the lamp.
(2) Gently press the ON/OFF button, to check the operation mode.
6.3 Cleaning
Do not use solvents to clean the device.
(1) Clean the device with a clean soft cloth.
(2) Avoid any cleaning method that may lead to scratching of the lens or re-
flectors.
Attention!
To maintain the intrinsic safety certification of the device all per-
sonnel performing any service or repair have to be trained and cer-
tified in maintaining intrinsically safe equipment.
Work to be carried out Maximum Intervals
Before Use After Use
Cleaning X
Visual and Functional Check X X

GB
Technical Data
Luminator Cap Lamp
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7 Technical Data
Head Piece
Width 64 mm
Depth 65 mm
Weight < 160 g
Battery Pack
Type LiFePO4
Width 119 mm
Height 111 mm
Depth 41 mm
Weight < 550 g
Universal charge rack 4.9 VDC - 5.3 VDC
at up to 1 A
Light
Narrow beam 8°
Intensity > 6,000 cd
Peripheral Light 120°
Intensity > 3.0 cd
Walking light
Intensity > 4.0 cd
Correlated Color
Temparature [CCT]
4,000 K
Color Rendering Index
[CRI]
> 93%
Ingress Protection IP 68
Cable length 1.60 m
Run time Up to 36 h
Emergency light after
8 h shift
100 h
6
5
5
64
1
1
1
9
111

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Approvals
GB
8Approvals
8.1 Marking, Certificates and Approvals according to
the Directive 94/9/EC (ATEX)
Special conditions for safe use:
In hazardous locations the Multifunctional LED-Lamp type LUMINATOR has to
be used according to the following regulations:
-The device has to be carried at the body. Don't put the device away out of
your supervision. This is to prevent the device from electrostatic charge.
-The charging of the LUMINATOR is only allowed outside of the hazardous
area.
-For charging follow the manual instructions (5 V/1 A, Um= 7 V).
Special conditions for safe use:
The antenna used for the activation of the transponders in an hazardous area
must only be with the RF radiation power not exceeded 6 W for Group I and 2 W
for Group IIC.
Manufacturer: MSA AUER GmbH
Thiemannstraße 1
D-12059 Berlin
Product: LUMINATOR
EC-Type Examination Certificate: BVS 13 ATEX E 076
Type of protection: EN 60079-0:2012, EN 60079-11:2012
Marking:
I M1 Ex ia I Ma
II 1G Ex ia IIC T4 Ga
-20°C Ta +60°C
Battery: LiFePO4 3,6 V / 9000 mAh
Um: 7 V
Quality Assurance Notification: 0158
Year of Manufacture: see Label
Serial Nr.: see Label
RFID TAG: The instrument is installed with an pas-
sive RFID-TAG: FTZU 11 ATEX 0177 X.

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Approvals
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8.2 Marking and Certificates according to IECEx
Special conditions for safe use:
In hazardous locations the Multifunctional LED-Lamp type LUMINATOR has to
be used according to the following regulations:
-The device has to be carried at the body. Don't put the device away out of
your supervision. This is to prevent the device from electrostatic charge.
-The charging of the LUMINATOR is only allowed outside of the hazardous
area.
-For charging follow the manual instructions (5 V/1 A, Um= 7 V).
Manufacturer: MSA AUER GmbH
Thiemannstraße 1
D-12059 Berlin
Product: LUMINATOR
IECEx-Type
Examination Certificate: IECEx BVS 13.0084
Marking:
Ex ia I Ma
Ex ia IIC T4 Ga
-20°C Ta +60°C
Type of protection: IEC 60079-0:2011, IEC 60079-11:2011
Battery: LiFePO4 3,6 V / 9000 mAh
Um: 7 V
Quality Assurance Notification: 0158
Year of Manufacture: see Label
Serial Nr.: see Label

Luminator Cap Lamp 17
Ordering Information
GB
8.3 Marking and Certificates according to SANS
Special conditions for safe use:
-The charging of the LUMINATOR is only allowed outside of the hazardous
area.
-For charging follow the manual instructions (5 V/1 A, Um= 7 V).
9 Ordering Information
Manufacturer: MSA AUER GmbH
Thiemannstraße 1
D-12059 Berlin
Product: LUMINATOR
SANS : IA No.: MS-XPL / 12.0128 X
DMR: PN: 115
Marking:
Ex ia I / IIC T4
-20°C Ta +60°C
Type of protection: IEC 60079-0:2011, IEC 60079-11:2011
Battery: LiFePO4 3,6 V / 9000 mAh
Um: 7 V
Year of Manufacture: see Label
Serial Nr.: see Label
Description Part No.
Luminator, Cap Lamp, Heavy Duty 10150602
Luminator, Cap Lamp, Heavy Duty (20 pieces) 10153597
Charger Stand, Luminator 10153261
Charger power supply, Luminator 10153262

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