MSC IPC370T User manual

IPC370T
Single-Board-Computer / Socket 370
–VIA Twister Chipset –
Operating Instructions
Issue 1.00 dated 1.7.2004
MSC Tuttlingen GmbH
Rudolf-Diesel-Straße 17
78532 Tuttlingen
Germany
Tel. [phone]
Fax [phone]
E-Mail [email protected]
www.msc.de/tuttlingen

OI: IPC370T General Notice
Rev. 1.00 dated 1.7.2004 -I-
General Notice
Safety guidelines
These operating instructions contain notices which you should observe to ensure your own
personal safety, as well as to protect the product and connected equipment. These notices are
highlighted in the manual by a warning triangle and are marked as follows according to the level
of danger:
Danger
Immediate danger
to life and limb of personnel and others.
Non-compliance will cause death or
serious (crippling) injury.
Warning
Hazardous situation
to life and limb of personnel and others.
Non-compliance may cause death or
serious injury.
Caution
Potentially hazardous situation
Non-compliance may cause slight injury;
possible damage to property.
Notes on correct handling
Non-compliance may cause damage to the product and/or to parts/items in the vicinity.
Important information about the product, the handling of the product, or the part of
the documentation onto which is supposed to be made especially attentive.
Environmental protection
Non-compliance may have an impact on the environment.
Intended use
Warning
The products of the "IPC & PC-based Control" series of MSC Tuttlingen GmbH
may only be used for the applications described in the technical documents, and
only in connection with devices or components from other manufacturers which
have been approved or recommended by us.
The IPC370T module, a Single-Board-Computer / Socket 370, is part of the
"IPC & PC-based Control" product series of MSC Tuttlingen GmbH.
Start-up must not take place until it is established that the machine which is to
accommodate this component conforms to the guideline 98/37 EC.
This product can only function correctly and safely if it is transported, stored,
set up, and installed correctly, and operated and maintained as recommended.

General Notice OI: IPC370T
-II -Rev. 1.00 dated 1.7.2004
Qualification of personnel
Only qualified personnel may carry out the following activities on devices of the
"IPC & PC-based Control" series: installation, commissioning, operation, maintenance.
Qualified persons in accordance with the safety guidelines are defined as persons who are
authorized to commission, to ground, and to tag circuits, equipment, and systems in accordance
with established safety practices and standards.
Disclaimer of liability
We have checked the contents of this document for agreement with the hardware and software
described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement.
However, the data in this manual are reviewed regularly and any necessary corrections included
in subsequent editions. Suggestions for improvement are welcomed.
EEC directive EMC 89/336/EEC
The following applies to devices of the "IPC & PC-based Control" series of MSC Tuttlingen GmbH:
Products which carry the CE symbol meet the requirements of the EEC directive
89/336/EEC on electromagnetic compatibility.
The EEC declarations of conformity and the related documentation will be maintained at the
following address for inspection by the responsible officials in accordance with article 10(1)
of the above stated EEC directive:
MSC Tuttlingen GmbH
Rudolf-Diesel-Straße 17
78532 Tuttlingen
Germany
Areas of use
Devices of the "IPC & PC-based Control" series of MSC Tuttlingen GmbH meet the applicable,
harmonized, European standards for the respective area of applications.
Fitting conditions
The fitting conditions and safety notes in the operating instructions must be adhered to when
commissioning and operating the devices.
Trademarks
Intel, Pentium und Celeron are registered trademarks of Intel Corporation, USA.
Microsoft, MS, MS-DOS and Windows are registered trademarks of Microsoft Corporation.
PS/2 is registered trademark of International Business Machines, Inc.
The remaining trademarks in this publication may be trademarks, whose use by third parties for
their own purposes could violate the rights of the owner.
Copyright
These operating instructions are intended for the operator and the operator’s personnel only.
The transmission and reproduction of this document and the exploitation and communication of
its contents are not allowed without express authority. Offenders will be liable for damages.

OI: IPC370T Contents
Rev. 1.00 dated 1.7.2004 Page 1of 38
Contents
1General ......................................................................................................................................... 3
1.1 Characteristics ............................................................................................................................... 3
1.2 Specifications................................................................................................................................. 3
1.3 Block diagram ................................................................................................................................ 6
1.4 Interfaces summary ....................................................................................................................... 7
1.5 Layout of components ................................................................................................................... 8
2Installation and Configuration.................................................................................................... 9
2.1 Switches and jumpers.................................................................................................................... 9
2.1.1 BIOS Recovery .............................................................................................................................. 9
2.1.2 Speaker ....................................................................................................................................... 10
2.1.3 Onboard IDE disk configuration................................................................................................... 11
2.1.4 Test pins / Test pads ................................................................................................................... 12
2.2 Memory extension and FSB switching......................................................................................... 13
2.3 Battery.......................................................................................................................................... 14
Replacing the battery................................................................................................................... 15
2.4 Watchdog .................................................................................................................................... 16
2.5 Resources allocation ................................................................................................................... 17
2.5.1 Interrupts...................................................................................................................................... 17
2.5.2 DMA............................................................................................................................................. 17
2.5.3 Memory........................................................................................................................................ 18
2.5.4 ISA I/O ......................................................................................................................................... 19
2.6 FPGA registers ............................................................................................................................ 21
2.7 Driver installation ......................................................................................................................... 24
3Hardware Interfaces .................................................................................................................. 25
3.1 COM-A......................................................................................................................................... 25
3.2 COM-B......................................................................................................................................... 25
3.3 COM-C / COM-D......................................................................................................................... 26
3.4 LPT-A........................................................................................................................................... 27
3.5 CRT –Monitor ............................................................................................................................. 28
3.6 Ethernet (LAN1/LAN2)................................................................................................................. 28
3.7 Keyboard and mouse................................................................................................................... 29
3.8 USB.............................................................................................................................................. 29
3.9 Primary IDE (internal) –Onboard ................................................................................................ 30
3.10 Primary IDE (external) ................................................................................................................. 31
3.11 Secondary IDE............................................................................................................................. 32
3.12 Floppy (internal) ........................................................................................................................... 33
3.13 Floppy (external) .......................................................................................................................... 34
3.14 PC/104......................................................................................................................................... 35
3.15 Fieldbus ....................................................................................................................................... 36
3.16 Fans............................................................................................................................................. 36
3.17 Temperature alarm ...................................................................................................................... 37
3.18 Power out..................................................................................................................................... 37
3.19 Power in ....................................................................................................................................... 38
3.20 External battery............................................................................................................................ 38

Table of Figures OI: IPC370T
Page 2of 38 Rev. 1.00 dated 1.7.2004
Table of Figures
Fig. 1-1: Block diagram ........................................................................................................................... 6
Fig. 1-2: Layout of components .............................................................................................................. 8
Fig. 2-1: BIOS Recovery ......................................................................................................................... 9
Fig. 2-2: Speaker .................................................................................................................................. 10
Fig. 2-3: Onboard IDE disk configuration.............................................................................................. 11
Fig. 2-4: Test pins / Test pads .............................................................................................................. 12
Fig. 2-5: Memory extension and FSB switching.................................................................................... 13
Fig. 2-6: Battery..................................................................................................................................... 14
Fig. 3-1: COM-A.................................................................................................................................... 25
Fig. 3-2: COM-B.................................................................................................................................... 25
Fig. 3-3: COM-C / COM-D.................................................................................................................... 26
Fig. 3-4: LPT-A...................................................................................................................................... 27
Fig. 3-5: CRT –Monitor ........................................................................................................................ 28
Fig. 3-6: Ethernet (LAN1/LAN2)............................................................................................................ 28
Fig. 3-7: Keyboard and mouse.............................................................................................................. 29
Fig. 3-8: USB......................................................................................................................................... 29
Fig. 3-9: Primary IDE (internal) –Onboard ........................................................................................... 30
Fig. 3-10: Primary IDE (external) ............................................................................................................ 31
Fig. 3-11: Secondary IDE........................................................................................................................ 32
Fig. 3-12: Floppy (internal) ...................................................................................................................... 33
Fig. 3-13: Floppy (external) ..................................................................................................................... 34
Fig. 3-14: PC/104.................................................................................................................................... 35
Fig. 3-15: Fieldbus .................................................................................................................................. 36
Fig. 3-16: Fans........................................................................................................................................ 36
Fig. 3-17: Temperature alarm ................................................................................................................. 37
Fig. 3-18: Power out................................................................................................................................ 37
Fig. 3-19: Power in .................................................................................................................................. 38
Fig. 3-20: External battery....................................................................................................................... 38
Note
Please read the operating instructions before the first use, and keep them carefully for the later use.
They are written for customers with prior knowledge in PC technology and automation.
Purpose
These operating instructions are part of the documentation of the IPC370T module.
They provide service personnel and system advisors with the information required
to install, commission, operate and maintain the IPC370T Single-Board-Computer inside
the industrial PC.
© Copyright MSC Tuttlingen GmbH, 78532 Tuttlingen, 2004
These operating instructions are available as article no. 69 00 079.
Subject to change without notice.

OI: IPC370T General
Rev. 1.00 dated 1.7.2004 Page 3of 38
1General
1.1 Characteristics
The IPC370T Single-Board-Computer is an especially developed CPU unit with socket 370
for the IPC product line of MSC Tuttlingen GmbH.
The All-In-One board still contains additionally in the PC usual extensions besides the standard
functions of a PC motherboard. These are basically two Ethernet interfaces as well as the support
of flat displays.
In addition different, IPC specific circuit sections are integrated as for example keyboard controller
and touch interface.
1.2 Specifications
Core
CPU Intel Celeron®850 MHz / 1.2 GHz
Intel Pentium®III 1.26 GHz
ChipSet VIA PN 133 T
VIA VT8606 Northbridge
VIA VT82C686B Southbridge
DRAM 2 standard 168 pin DIMM socket (up to 512 Mbytes each)
ISA bus interface VIA VT82C686B Southbridge
to be used on PISA and PC/104 slot
PCI bus interface VIA VT82C686B Southbridge
to be used on PISA slot by Raiser card
Graphics VIA VT8606 Northbridge
S3 Savage 4+ (8/16/32 MB Shared Memory –via set-up selectable)
CRT interface
LVDS interface
Backlight control

General OI: IPC370T
Page 4of 38 Rev. 1.00 dated 1.7.2004
Ethernet 2 x Intel 82551ER Ethernet controller 10/100 Mbit
2 x RJ-45 standard connection
USB 4 USB 1.2 ports
(2 x external, 2 x internal)
EIDE VIA VT82C686B Southbridge
Ultra DMA/100
PCI IDE Busmaster
Primary und secondary interface available
Floppy VIA VT82C686B Southbridge
Standard floppy disk interface
360 KB / 720 KB / 1.2 MB / 1.44 MB / (2.88 MB)
Serial VIA VT82C686B Southbridge
2 x RS-232 (V24) / external
Super I/O Winbond W83977 EF
2 x RS-232 (TTL) / internal
Parallel VIA VT82C686B Southbridge
ECP/EPP via SETUP selectable
Fieldbus Interface for MSC fieldbus modules or Hilscher fieldbus connection
Keyboard / Mouse VIA VT82C686B Southbridge
PS/2 keyboard interface
PS/2 mouse interface
Touch interface Hampshire touch interface
analogue-resistive

OI: IPC370T General
Rev. 1.00 dated 1.7.2004 Page 5of 38
BIOS 512 Kbytes Flash with 16 Kbytes boot block
PhoenixBIOS 4.0
Flash disk socket M-Systems DiskOnChip 2000
(32 pin DIP socket, also usable for ROM extensions)
Real Time Clock VIA VT82C686B Southbridge
exchangeable Lithium battery, external battery can be connected
System monitoring W83782D
3 fans (CPU, System-1, System-2)
3 temperature sensors (CPU internal, Hard disk, System)
8 voltages (CPU core, CPU I/O, 3.3 V, ±5 V, ±12 V, Battery)
Watchdog PIC 12C509A
adjustable in BIOS
Temperature see chapter "Technical data" in the operating instructions
of the device in which IPC370T is installed
Dimensions 265 mm x 214 mm
Supply voltage Supply voltage selectable from different sources:
24 V (DC/DC transducer onboard)
5 V or 5 V / 12 V (Power supply unit outside the board)
+24 V 18 V ... 36 V using a 75 W transformer onboard
+5 V ±5% in case of direct supply
+12 V ±5% in case of direct supply
Power consumption
+24 V 5.2 A max. using a 75 W transformer onboard
+5 V 15 A max. in case of direct supply
+12 V 4 A max. in case of direct supply

General OI: IPC370T
Page 6of 38 Rev. 1.00 dated 1.7.2004
1.3 Block diagram
MSC
Feature
USB1 USB2
Mouse
PS/2
Temp Alarm
MatrixKbd
Header
Primary
IDE-1
PN133T
"Twister-T"
VT8606
Northbridge
Pentium 3
Tualatin
Socket 370
FCPGA
VT82C686B
South Bridge
JILI
LVDS
HOST
Ethernet
RJ-45
Magnetics
VREF /VTT
VCC Core
VCC 3,3V
Power In
(18V - 36V)
Batterie
Super-I/O
COM3
Header
COM4
Header
GND
Primary
IDE-2
INTEL
82551ER
LAN
Controller
Sec.
IDE
IDE
Power
GND
+ 5V
Tastaturcontroller
TC03
Tastatur
PS/2
Backlight
Control
Backlight
Power
GND
+ 5V
+ 12V
512KB
Flash-BIOS
Ext. Batterie
DC/DC Converter
5V / 75W
+ 5V + 12V
External
Floppy
Alternate
Power IN
Power
GND
+ 5V
Fan 1
Fan 2
Fan 3
SDRAM DIMM 0 SDRAM DIMM 1
ISA
Ethernet
RJ-45
Magnetics
INTEL
82551ER
LAN
Controller
Feldbus
Stecker
Internal
Floppy
+12V
+5V
Touch Touch
Controller
Hampshire
PIC16C770
(gesockelt)
COM2
TTL
USB 3 4 Mouse
Primary
IDE
Keybd
PCI
RTC
+5V +5V +5V
Floppy
PCI Bus
CRT
DiskOnChip
Sockel
Firmware
Flash
Buffer
ISA Bus
ISA Bus
(Firmware
Flash
Keyboard
Controller)
Secondary
IDE
COM1
DSUB
RS232
COM1
COM2
DSUB
COM2
TTL
RS232
COM2
LPT
LPT
GND
On board DC/DC
Converter
- 5V -12V
5V
Sense
+12V
GND
GND
5V
Reserve Power
+12V
GND
GND
PC/104
PCI / ISA
1/2
Fig. 1-1:Block diagram