Much More Water BlueBox 4000 RO User manual

PURE WATER – ANYTIME – ANYWHERE
BlueBox 4000 RO
Manual
Applies to the Standard and Military version

PURE WATER – ANYTIME – ANYWHERE
BlueBox 4000 RO
Production line

BlueBox 4000 RO
CONTENTS
Safety regulations _________________________________________________________4
General__________________________________________________________________7
Data ____________________________________________________________________8
General _____________________________________________________________________ 8
Pump _______________________________________________________________________ 8
Electric motor ________________________________________________________________ 8
Purification system ____________________________________________________________ 8
Design and function ______________________________________________________10
General ____________________________________________________________________ 11
Accessories__________________________________________________________________ 13
Function, purification process __________________________________________________ 14
Pump unit __________________________________________________________________ 15
Control cabinet ______________________________________________________________ 17
Purification system ___________________________________________________________ 20
Operation _______________________________________________________________28
Installation and connection ____________________________________________________ 29
Start _______________________________________________________________________ 31
Stop _______________________________________________________________________ 33
Post-chlorination_____________________________________________________________ 33
Disconnection _______________________________________________________________ 34
Prior to short-term storage, danger of freezing ____________________________________ 35
Startup of spirit-filled water purifier ____________________________________________ 37
Cleaning with RoCide _________________________________________________________ 38
Cleaning, complete ___________________________________________________________ 39
Care ___________________________________________________________________41
General Maintenance ________________________________________________________ 42
Daily Inspection _____________________________________________________________ 43
Special supervision ___________________________________________________________ 45
Troubleshooting _____________________________________________________________ 50

4
Safety regulations
WARNING
The water purifier contains ESD sensitive equipment. Repairs to the water purifier’s
electrical system must only be carried out by a qualified electrician. Risk of damage to
the electrical system.
WARNING
Do not stand behind/in front of the water purifier when loading. Risk of injury.
WARNING
Observe the utmost cleanliness when working with the water purifier. Contaminated
drinking water involves high risk of transmission of diseases.
WARNING
It is important that the hoses are not connected to the wrong outlets on the water
purifier. ollow the colour markings. Risk of contamination of fresh water resulting in
diseases.
WARNING
Check that the power source to be used is equipped with a 30 mA residual current
device before the electric cable is connected to the water purifier.
WARNING
The water purifier’s electrical equipment can interfere with radio receivers. The water
purifier should be located 200–300 metres from the communications equipment when
the purifier is in operation.
WARNING
The light from the UV lamp can be harmful to the eyes. Therefore, never look directly
into the UV light.

5
WARNING
The water that comes out of the red wastewater hose must not be drunk or reused.
Serious risk of spread of diseases.
WARNING
Ethanol is a health and environmental hazard. Carefully follow the safety instruction
marked on the packaging.
WARNING
Ethanol is highly flammable. Smoking and the introduction of an open flame must not
occur during the handling of Ethanol. Risk of injury.
WARNING
A complete cleaning of the water purifier should be carried out once a month and if it
has not been used for more than 14 days.
WARNING
Carefully follow the safety instructions marked on the detergent’s original packaging.
The product is highly corrosive. Wear eye protection and protective gloves.
WARNING
The water purifier is used for purification of drinking water. It is therefore important
that the health measures are carried out correctly. If the purification of the water does
not work there is a risk of spread of diseases.
WARNING
Wear protective gloves when handling used filters. Risk of diseases.
NB:
The UV purifier contains glass. Handle the water purifier in such a way as to avoid
strong impact.
NB:
The water purifier must only be operated by staff trained to operate the equipment.
NB:

6
The water purifier must be adequately protected in accordance with prevailing weather
conditions.
NB:
The water purifier may not be used at temperatures below 5 °C. or information on
dangers of freezing, see section Daily inspection.
NB:
Avoid placing the water purifier in direct sunlight as excessive heat can affect the
electronics in the control cabinet.
NB:
During operation, check regularly on the UV purifier’s panel that the UV lamp is
working.
NB:
Drinking water out of the blue hose can be drunk only after the water purifier has been
running for 5 minutes.
NB:
Do not leave the drainage valves for the osmosis unit in the open position, risk of the
osmosis membrane drying out.
NB:
The osmosis membrane can freeze despite spirit treatment if the equipment is exposed
to extreme cold. This will not damage the membranes if they get to thaw at room
temperature. Do not thaw the membranes with other heat sources.
NB:
Never spray water directly on electrical equipment.
NB:
Do not squeeze or twist the filter bag in order to remove remaining water.
NB:
Comply with applicable waste regulations regarding the handling of used filters.
NB:
The filter inserts for particle filter 5 µm and carbon filter must not be cleaned, they
must be replaced.

7
General
Water purifier osmosis 4000 /T is intended to be used for the purification of polluted
water where access to fresh drinking water is in short supply. The equipment consists
mainly of:
•two plastic boxes with lids, containing the purifier and:
-one pump unit (pump and electric motor)
-one floating filter, two particle filters and two carbon filters
-twelve series-connected reverse osmosis membranes
-one UV purifier
-accessories including a suction hose.
Figure 1. Water purifier osmosis 4000 /T

8
Data
General
Stores title
BlueBox4000, Military version
Make and t pe Modified PureH2O A/S, BlueBox 4000
Purification capacit 4000 l/h (temperature dependent)
Dimensions, box 1(2) 1 200 × 1 155 × 1132 mm
Dimensions, box 2(2) 1 200 × 1 155 × 1132 mm
Weight, box 1(2) approx. 360 kg
Weight, box 2(2) approx. 270 kg
Voltage 400 V 50 Hz, three-phase
Operating temperature range 0 °C and above
Power intake CEE 16 A
Pump
T pe Self-priming triple membrane pump
Flow capacit 5,000 litre/h
Working pressure 8 bar
Maximum suction height 5m
Electric motor
Speed 990 r/min
Rated voltage Depending on the chosen connection
method, see igure 4, page 12
Rated current Depending on the chosen connection
method, see igure 4, page 12
Effect Depending on the chosen connection
method, see igure 4, page 12
Purification s stem
Pre-filter
Floating filter 100 µm
Particle filter 25 µm
Particle filter 5 µm
Active carbon filter
Reverse osmosis membrane
UV purifier

9
Figure 2. Product label on the electric motor
Figure 3. Product label on the pump gear

10
Figure 4. Product label on the control cabinet
Figure 5. ndividual marking on the inside of the boxes
Design and function