MULTIQUIP Mikasa Series User manual

OPERATION MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
SERIES
MODEL MVHeR60
REVERSIBLE PLATE COMPACTOR
(HONDA GXE2.OH DC POWER UNIT
HONDA DP72104Z BATTERY)
Revision #0 (02/09/22)
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 3
TABLE OF CONTENTS
MVHeR60
Plate Compactor
Proposition 65 Warning ........................................... 2
Safety Information ................................................ 4-6
Specifications ....................................................... 8-9
Dimensions............................................................ 10
General Information............................................... 11
Components ..................................................... 12-13
Inspection ......................................................... 14-15
Wheel Kit (Optional) ......................................... 16-17
Operation.......................................................... 18-19
Maintenance..................................................... 20-21
Long Term Storage ................................................ 22
Troubleshooting ..................................................... 23
Wiring Diagram...................................................... 24
NOTICE
Specifications and part numbers are subject to change
without notice.
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PAGE 4 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 5
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.

ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or
keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
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PAGE 6 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
SAFETY INFORMATION
COMPACTOR SAFETY
DANGER

NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING

NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION

NEVER lubricate components or attempt service on a
running machine.
NOTICE

ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts
immediately.

ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
BATTERY SAFETY
CAUTION

Remove or attach battery in a clear and flat location
without any combustible materials nearby.

After attaching the battery, make sure that the battery
hook and fastener are securely attached.
DC POWER UNIT
CAUTION

DO NOT touch the DC power unit during work or soon
after work, because it is very hot.
TRANSPORTING SAFETY
CAUTION

NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE

Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.

Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown DC power before transporting.
NEVER lift the equipment with power on.

Use adequate lifting cable (wire or rope) of sufficient
strength.

Use one point suspension hook and lift straight upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS
tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT
use food or plastic containers to dispose of
hazardous waste.
DO NOT
pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 7
NOTES
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PAGE 8 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
Table 1. MVHeR60 Specifications
Centrifugal Force 2,698 lbf (12 kN)
Vibration Frequency 6500 vpm (108 Hz)
Lubrication Oil API Service Categories SE or higher SAE 10W-30
Plate Size (L x W) 18.9 x 13.8 in (480 x 350 mm)
Maximum Travel Speed 0 to 78.7 ft/min (0 to 24 m/min)
Operating Weight 179 lbs. (81 kg)
Vibrating Oil Capacity 0.211 quarts (0.20 liters)
Water Tank Capacity 8.98 quarts (8.5 liters)
V-belt Size RPF3310
Rated Operating Time Approximately 25 - 35 min/1.6 kW
Table 2. DC Power Unit Specifications
Model Honda GXE2.OH
Type Three-phase brushless DC motor
Weight (without battery) 40.8 lbs. (18.5 kg)
Maximum Output 2.4 HP (1.8 KW) @ 3600 R.P.M.
Voltage 72 V
SPECIFICATIONS
Table 3. Battery Specifications
Model Honda DP72104Z
Type Rechargeable Lithium Ion Battery
Dimensions (L x Wx H 9.2 x 10.6 x 5.9 in (233 x 268 x 150 mm)
Weight 14.1 lbs. (6.4 kg)
Voltage 72 V
Charging Temperature Range 41 - 86 °F (5 - 30 °C)
Operating Temperature Range 41 - 104 °F (5 - 40 °C)
Storage Temperature Range 23 - 86 °F (-5 - 30 °C)
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 9
SPECIFICATIONS
Table 4. Battery Charger Specifications
Model Honda CV7285Z
Dimensions (L x Wx H) 10.5 x 13.9 x 9.7 in (266 x 352 x 247 mm)
Weight 24.2 lbs. (11 kg)
Cable Length 78.7 in (2000 mm)
Input Voltage 100-240 VAC
Input Frequency 50/60 Hz
Output Voltage 82.8 VDC
Charging Temperature Range 41 - 86 °F (5 - 30 °C)
Charging Time: 80%
100%
1 hour
1.5 hours
Table 5. Noise and Vibration Emissions
Measured Sound Power Level in dB(A) 104
Guaranteed Sound Power Level in dB(A) 105
Guaranteed Sound Pressure Level at Operator Station in dB(A) 89
Hand-Arm Vibration in m/s24.6
NOTES:
1. Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise
Emission in the Environment by equipment for use outdoors.
2. Products are tested for hand/arm vibration (HAV) level in accordance with European Directives 2002/44/EC and EN500-4 and ISO
5349-1:2001, ISO 5349-2:2001.
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PAGE 10 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
DIMENSIONS
Figure 1. MVHeR60 Dimensions
Table 6. Dimensions
Reference Description Measurement
A Width of Plate 13.8 in (350 mm)
B Length of Plate 18.9 in (480 mm)
C Length (including handle) 37.0 in (940 mm)
D Height (including handle) 37.2 in. (945 mm)
A
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
D
920
480
988
920
480
988
920
480
988
920
480
988
B
920
480
988
920
480
988
920
480
988
920
480
988
920
480
988
C
920
480
988
920
480
988
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 11
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
The Mikasa MVHeR60 is a walk-behind, reversible plate
compactor designed for the compaction of sand, mixed
soils and asphalt. This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
The upper part of the machine consists of an engine,
handle, belt cover and guard frame. The upper part of the
machine is fixed to the compacting board of the lower part
via an anti-vibration rubber. The lower part of the machine
consists of a compacting board and a vibrator. Inside the
vibrator, there are two pendulums. The phase of those
pendulums is changed by hydraulic pressure.The hydraulic
cylinder for the vibrator is connected with a hydraulic hose
to the hydraulic pump, which is directly connected to the
drive lever.
VIBRATORY PLATES
The vibratory plates produce low amplitude high frequency
vibrations, designed to compact granular soils and
asphalt.
The resulting vibrations cause forward and reverse motion.
The engine and handle are vibration-isolated from the
vibrating plate.The heavier the plate, the more compaction
force it generates.
FREQUENCY/SPEED
The compactor's vibrating plate has a frequency of 6,500
vpm (vibrations per minute).
DC POWER UNIT
The plate compactor is equipped with a Honda GXE2.OH
3-phase brushless DC motor.
BATTERY and BATTERY CHARGER
THE MVHeR60 uses a Honda DP72104Z rechargeable
lithium ion battery and a Honda DV7285Z battery charger.
WATER TANK
An optional water tank can be used with this compactor.
The tank provides lubrication to the base plate when
compacting asphalt and may be used for dust control in
dry work environments.
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PAGE 12 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
COMPONENTS
Reverse
Neutral
Forward
SWITCH BOX
1
2
3
4
5
6
7
8
9
16
17
15
10
11
12
13
14
19
Figure 2. MVHeR60 Controls and Components
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 13
COMPONENTS
Figure 2 shows the location of the basic controls and
components of the MVHeR60 Plate Compactor. The
function of each control is described below:
1. Guard Frame — Protects the components of the plate
compactor.
2. Battery Pack — Rechargeable Lithium Ion Battery.
3. Lifting Bale — When lifting of the compactor is
required either by forklift, crane, etc., tie rope or chain
around this lifting point.
4. Travel Lever — Push the lever forward, the compactor
will move in a forward direction, pull the lever
backwards, the compactor will move in backwards
direction. Placing the lever in the middle (midway) will
cause the compactor not to move (neutral).
5. Handle (Storing Position) — When operating the
compactor use this handle bar to maneuver the
compactor.
6. Breather Cap — Remove this cap to bleed (remove
air) the hydraulic system.
7. Handle (Working Position) — When operating
the compactor use this handle bar to maneuver the
compactor.
8. Switch Box — contains buttons and indicators to
operate compactor.
9. Vibration Case — Encloses the eccentric, gears and
counter weights.
10. Power Indicator —Lights green when the power
button is pressed.
11. Power Button — Used to turn power on and off.
12. Alert Indicator —Lights orange to indicate something
is wrong with compactor.
13. Error Indicator — Lights red when an error is detected.
14. Start/Stop Button — Used to start and stop unit.
15. Vibrator Oil Gauge — Shows how much oil is in
vibration case..
16. Grip — Hold to control handle.
17. WaterTank (Optional) — Used when your application
requires sprinkling. Do not fill with diesel fuel or gasoline
as this creates both a safety and environmental hazard!
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PAGE 14 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
POWER UNIT
1
2
3
4
5
6
7
Figure 3. Power Unit Components
1. Battery Connector Cap —Protects the battery
connector on the power cable.
2. Power Cable — Connects the compactor to the battery
pack for power.
3. Battery Fastener Lever —Locks the battery fastener.
4. Battery Fastener —Used to hook the battery pack
in place.
5. Battery Support —Where the battery pack sits on
the battery tray.
6. Battery Tray — Holds the battery pack.
7. Battery Hook —Attaches the battery pack to the
battery tray.
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 15
INSPECTION
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust.
3. Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to
unexpected accident.
4. Make sure that the guard hook, belt cover and shock
absorbers are not damaged. If they are damaged,
replace new ones.
5. Replace any missing or damaged safety and operation
decals.
VIBRATOR OIL CHECK
1. To check the oil level, place the plate compactor on a
level surface with the power off.
2. Remove the oil plug and visually check the oil level
(Figure 4).
Figure 4. Oil Check
3. If the oil level is low, fill up to the oil plug with the
recommended oil type (Table 7). Maximum oil capacity
is 0.211 quarts (0.20 liters).
EFFECTIVE
Table 7. Oil Type
Season Temperature Oil Type
Summer 25° C or higher SAE 10W-30
Spring/Fall 25° C - 10° C SAE 10W-30/20
Winter 0° C SAE 10W-10
BATTERY PACK AND BATTERY CHARGER
Attaching the Battery Pack
1. Make sure there are no debris or dirt on the battery
tray (Figure 5).
Figure 5. Battery Tray
NOTICE
Follow the owner’s manual provided with the battery
pack and battery charger for the following operations:
• Charging and Charge Level
• Cleaning
• Storage
• Disposal
NOTICE
Follow the owner’s manual provided with the DC power
unit when attaching and removing the battery pack.
TOP COVER
BATTERY
RUBBER COVER
BATTERY
HOOK
BATTERY TRAY
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PAGE 16 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
INSPECTION
2. Tilt the battery pack and insert its claw into the battery
hook.
3. Push down the battery pack and hook the battery
fastener to it (Figure 6).
4. Push the battery fastener lever up and lock the battery
pack. Be careful not to catch your fingers.
Figure 6. Battery Fastener Lever
5. Remove the battery connector cap from the power
cable (Figure 7).
Figure 7. Battery Connector
6. Connect the power cable to the battery connector of
the battery pack (Figure 8).
Figure 8. Connecting Power Cable
BATTERY FASTENER
LEVER
SLIT
POWER CABLE
BATTERY
CONNECTOR
CAP
7. After attaching the battery pack, make sure the battery
hook and fastener are securely attached.
Removing the Battery Pack
1. Remove the power cable from the battery pack.
2. Pull the battery fastener down to unlock, tilt the battery
pack up, and pull the battery pack claw out from the
battery hook.
3. Remove the battery pack.
4. Attach the battery connector cap to the power cable.
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 17
OPERATION
STARTUP
Refer to Figure 9 for location of buttons and indicators on
the control panel.
Figure 9. Switch Box
When starting the plate compactor, perform the following:
1. Press STOP on the START/STOP switch.
2. Press the POWER button.
3. All the indicators should illuminate for a few seconds,
and then only the POWER indicator remains illuminated.
OPERATION
1. Hold the handle firmly.
2. Press START on the START/STOP switch to start
moving forward by starting the DC Power Unit.
3. To stop, press STOP on the START/STOP switch.
The DC Power Unit stops and the POWER indicator
turns off.
4. Use the forward and reverse travel lever to make the
machine move backward and forward. When the lever
is pushed forward, the machine moves forward; when
pulled backward, the machine moves backward. At
neutral, the machine vibrates staying at the same
location.
CAUTION
Failure to understand the operation of the plate
compactor could result in severe damage to the unit
or personal injury.
POWER BUTTON
POWER
INDICATOR
(GREEN)
ALERT
INDICATOR
(ORANGE)
ERROR
INDICATOR
(RED)
START/STOP SWITCH
STOPPING THE DC POWER UNIT
1. Press STOP on the START/STOP switch
2. The DC Power Unit stops and the POWER indicator
turns off.
NOTICE
• If the POWER button is pressed when the START/
STOP switch is in the START position, the POWER
indicator remains off and the ALERT indicator flashes.
In this case, the DC Power Unit cannot start. Press
STOP on the START/STOP switch then press the
POWER button.
• It may take some time for the indicators to light after
the POWER button is pressed. If the indicators do
not light, press the POWER button again.
• If the DC Power Unit is not operated for about one
minute after the POWER button is pressed, the
POWER indicator turns off. Press the POWER button
again to start the DC Power Unit.
CAUTION
• DO NOT use this machine on ground that is harder
than the machine can handle, or for driving pilings
or tamping rock beds.
• Furthermore, use of the machine on sloping ground,
such as the side of an embankment, may make the
machine unstable and can cause an accident. It can
also result in premature machine wear due to uneven
loads on the machine.
• Only use the machine for compacting earth and sand,
soil, and asphalt.
• DO NOT use the machine for other types of jobs.
• In cold weather, the compactor can be warmed
up by pressing START and STOP on the START/
STOP switch several times until the plate compactor
operates smoothly.
• Do not operate continuously when the travel lever
is in neutral position, operate at the travel lever is
forward or backward.
CAUTION
You can also stop the DC Power unit by pressing the
POWER button, but it may take some time to stop.
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PAGE 18 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
OPERATION
WATER TANK (OPTIONAL)
1. If your unit is equipped with the water tank and your
application requires sprinkling work, open the cock of
water tank(Figure 10).
Figure 10. Water Tank Cock (Open)
2. When stopping sprinkling work, close the cock of water
tank (Figure 11).
Figure 11. Water Tank Cock (Close)
CLOSE
OPEN
COCK
CLOSE
OPEN
COCK
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MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22) — PAGE 19
MAINTENANCE
INSPECTION AND MAINTENANCE TABLES
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 8.
CAUTION
Inspection and other services should always be carried
out on hard and level ground with the engine shut down.
Table 8. Machine Inspection
Item Frequency of
Inspection
Loose or Missing Screws Every 8 hours (daily)
Damaged Parts Every 8 hours (daily)
Function of Controlling
System Part Every 100 hours
Vibrator and Hydraulic Oil
Check Every 8 hours (daily)
Vibrator Oil Replacement Every 300 hours
Hydraulic Oil Replacement Every 300 hour
V-belt (clutch) Check Every 200 hours
NOTICE
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number of hours the plate compactor
has been in use, and the type of working conditions it
is being used.
DAILY INSPECTION
1. Check for leakage of fuel or oil.
2. Check for loose screws including tightness. See
Table 9 (Tightening Torque) for retightening.
3. Remove soil and clean the bottom of compaction plate.
V-BELT CHECK
Figure 12. V-Belt Hazard
1. The V-belt tension is proper if the V-belt bends 10 to 15
mm (Figure 13) when depressed with finger midway
between the clutch and vibration pulley shafts.
Table 9. Tightening Torque (kg cm)
Material
Diameter
6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T 70 150 300 500 750 1,100 1,400 2,000
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
11T 150 400 800 1,200 2,000 2,900 4,200 5,600
*100 300-
350
650-
700
* (for aluminum counterpart)
(Threads in use with this machine are all right-handed)
Material and quality of material is marked on each bolt and screw.
CAUTION
NEVER attempt to check the V-belt with the power on.
Severe injury can occur if your hand (Figure 12) gets
caught between the V-belt and the clutch. Always use
safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
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PAGE 20 — MVHeR60 COMPACTOR • OPERATION MANUAL — REV. #0 (02/09/22)
Figure 13. V-Belt Tension
2. A loose V-belt will decrease the power transmission
output causing reduced compaction and premature
wear of the belt.
3. If the V-belt becomes worn or loose, replace it.
VIBRATOR OIL LEVEL CHECK
1. When changing the vibrator oil, remove the drain plug.
2. In every 300 hours of operation, replace oil (capacity
- 0.211 quart (0.20 liter).
*Use engine oil 10W-30 for this lubrication.
CHECKING HYDRAULIC OIL
NOTICE
Whenever the compactor's vibration becomes weak or
lost during normal operation, regardless of operation
hours, check the V-belt and clutch immediately.
NOTICE
Always clean the area around the vibrator oil level check
hole before removing oil check plug. This will prevent
dirt and debris from entering the system.
CAUTION
The level of the hydraulic oil in the hand pump should
always be at OIL LEVEL. If the level is higher, the oil
bursts out from the breather plug
NOTICE
Be careful not to let dust enter inside the hand pump.
MAINTENANCE
1. Check the hydraulic oil at every 100 hours of operation.
2. Place the handle bar in vertical position.
3. Remove the breather plug at the top of the hydraulic
hand pump to see if the hydraulic oil is at the specified
level. See Figure 14.
Figure 14. Hydraulic Oil Check
CHANGING HYDRAULIC OIL
4. Remove the hand pump plug cap, then remove the
breather plug with a 24 mm wrench. Remove the
hydraulic hose that is in the vibrator cylinder. Set the
lever to the forward motion to drain the hydraulic oil in
the pump.
5. After the hydraulic oil is drained, install the hydraulic
hose to the vibrator.
6. Pour hydraulic oil from the hand pump breather plug
attachment hole.
7. Remove the air releasing plug of vibrator cylinder.
Then oil will come out from the air releasing plug. After
air bubbles stop coming out, attach the plug. Tighten
securely.
8. Attach the hand pump breather plug, put on the plug
cap. After making sure the hydraulic oil in the pump is
at OIL LEVEL, attach the breather plug.
Figure 15. Changing Hydraulic OIl
BREATHER PLUG
CAP
HAND PUMP
HYDRAULIC HOSE BREATHER PLUG
VIBRATOR
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