MULTIQUIP Mikasa Series User manual

OPERATION MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
SERIES
MODEL MVCe64V
ONE-WAY PLATE COMPACTOR
(HONDA GXE2.OH DC POWER UNIT
HONDA DP72104Z BATTERY)
Revision #0 (06/28/21)
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 3
TABLE OF CONTENTS
MVCe64V
Plate Compactor
Proposition 65 Warning ........................................... 2
Safety Information ................................................ 4-6
Specifications ....................................................... 8-9
Dimensions............................................................ 10
General Information............................................... 11
Components ..................................................... 12-13
Inspection ......................................................... 14-15
Wheel Kit (Optional) ......................................... 16-17
Operation.......................................................... 18-19
Maintenance..................................................... 20-21
Long Term Storage ................................................ 22
Troubleshooting ..................................................... 23
Wiring Diagram...................................................... 24
NOTICE
Specifications and part numbers are subject to change
without notice.
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PAGE 4 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 5
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.

ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or
keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
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PAGE 6 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
SAFETY INFORMATION
COMPACTOR SAFETY
DANGER

NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING

NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION

NEVER lubricate components or attempt service on a
running machine.
NOTICE

ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts
immediately.

ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
BATTERY SAFETY
CAUTION

Remove or attach battery in a clear and flat location
without any combustible materials nearby.

After attaching the battery, make sure that the battery
hook and fastener are securely attached.
DC POWER UNIT
CAUTION

DO NOT touch the DC power unit during work or soon
after work, because it is very hot.
TRANSPORTING SAFETY
CAUTION

NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE

Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.

Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown DC power before transporting.
NEVER lift the equipment with power on.

Use adequate lifting cable (wire or rope) of sufficient
strength.

Use one point suspension hook and lift straight upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS
tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT
use food or plastic containers to dispose of
hazardous waste.
DO NOT
pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 7
NOTES
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PAGE 8 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
Table 1. MVCe64V/VW Specifications
Centrifugal Force 2,271 lbf (10.1 kN)
Vibration Frequency 5600 vpm (93 Hz)
Lubrication Oil API Service Categories SE or higher SAE 10W-30
Plate Size (L x W) 22.4 x 13.8 in (570 x 350 mm)
Rated Operating Time Approximately 30 min/1.6 kW
Operating Weight (MVCe64V) 176 lbs. (80 kg)
Operating Weight (MVCe64VW) 194 lbs. (88 kg)
Vibrating Oil Capacity 0.148 quart (0.14 liter)
Water Tank Capacity (MVCe64VW) 11.6 quarts (11 liters)
Table 2. DC Power Unit Specifications
Model Honda GXE2.OH
Type Three-phase brushless DC motor
Weight (without battery) 40.8 lbs. (18.5 kg)
Maximum Output 2.4 HP (1.8 KW) @ 3600 R.P.M.
Voltage 72 V
SPECIFICATIONS
Table 3. Battery Specifications
Model Honda DP72104Z
Type Rechargeable Lithium Ion Battery
Dimensions (L x Wx H 9.2 x 10.6 x 5.9 in (233 x 268 x 150 mm)
Weight 14.1 lbs. (6.4 kg)
Voltage 72 V
Charging Temperature Range 41 - 86 °F (5 - 30 °C)
Operating Temperature Range 41 - 104 °F (5 - 40 °C)
Storage Temperature Range 23 - 86 °F (-5 - 30 °C)
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 9
SPECIFICATIONS
Table 4. Battery Charger Specifications
Model Honda CV7285Z
Dimensions (L x Wx H) 10.5 x 13.9 x 9.7 in (266 x 352 x 247 mm)
Weight 24.2 lbs. (11 kg)
Cable Length 78.7 in (2000 mm)
Input Voltage 100-240 VAC
Input Frequency 50/60 Hz
Output Voltage 82.8 VDC
Charging Temperature Range 41 - 86 °F (5 - 30 °C)
Charging Time: 80%
100%
1 hour
1.5 hours
Table 5. Noise and Vibration Emissions
Measured Sound Power Level in dB(A) 99
Guaranteed Sound Power Level in dB(A) 100
Guaranteed Sound Pressure Level at Operator Station in dB(A) 86
Hand-Arm Vibration in m/s22.4
NOTES:
1. Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise
Emission in the Environment by equipment for use outdoors.
2. Products are tested for hand/arm vibration (HAV) level in accordance with European Directives 2002/44/EC and EN500-4 and ISO
5349-1:2001, ISO 5349-2:2001.
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PAGE 10 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
DIMENSIONS
Figure 1. MVCe64V Dimensions
Table 6. Dimensions
Reference Description Measurement
A Length of Plate 22.4 in (570 mm)
B Height (including handle) 39.2 in (995 mm)
C Width of Plate 13.8 in (350 mm)
D Length (including handle) 36 in. (915 mm)
A
B
C
D
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 11
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
The Mikasa MVCe64V is a walk-behind, one-way plate
compactor designed for the compaction of sand, mixed
soils and asphalt. This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
The upper section of the plate compactor consists of the DC
power unit, handle, guard hook, and belt cover.The lower
section of the plate compactor consists of the vibrating plate
and vibrator unit that has an eccentric rotor in vibrating case.
VIBRATORY PLATES
The vibratory plates produce low amplitude high frequency
vibrations, designed to compact granular soils and
asphalt.
The resulting vibrations cause forward motion.The engine
and handle are vibration-isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
FREQUENCY/SPEED
The compactor's vibrating plate has a frequency of 5,600
vpm (vibrations per minute).
DC POWER UNIT
The plate compactor is equipped with a Honda GXE2.OH
3-phase brushless DC motor.
BATTERY and BATTERY CHARGER
THE MVCE64V uses a Honda DP72104Z rechargeable
lithium ion battery and a Honda DV7285Z battery charger.
WATER TANK
An optional water tank can be used with this compactor.
The tank provides lubrication to the base plate when
compacting asphalt and may be used for dust control in
dry work environments.
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PAGE 12 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
COMPONENTS
9
10
5
8
7
1
2
4
6
4
1
14
2
3
7
11
12
Switch Box
13
Vibration Absorbing
System Handle
8
19
20
15
16
17
21
21
18
Figure 2. MVCe64V Controls and Components
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 13
COMPONENTS
Figure 2 shows the location of the basic controls and
components of the MVCe64V Plate Compactor. The
function of each control is described below:
1. Handle Bar — When operating the compactor use this
handle bar to maneuver the compactor.
2. Lifting Bale — When lifting of the compactor is
required either by forklift, crane, etc., tie rope or chain
around this lifting point.
3. Vibration Case — Encloses the eccentric, gears and
counter weights.
4. Vibrating Plate — A flat, open plate made of durable
cast iron construction used in the compacting of soil.
5. Vibration Absorbing System Handle — Designed
to absorb or dampen the vibration during compaction.
6. Water Tank (Optional) — Used when your application
requires sprinkling. Do not fill with diesel fuel or gasoline
as this creates both a safety and environmental hazard!
7. Battery Pack — Rechargable Lithium Ion Batttery.
8. Switch Box — contains buttons and indicators to
operate compactor.
9. Start/Stop Button — Used to start and stop unit.
10. Power Button — Used to turn power on and off.
11. Power Indicator —Lights green when the power
button is pressed.
12. Alert Indicator —Lights orange to indicate something
is wrong with rammer.
13. Error Indicator — Lights red when an error is detected.
14. Wheel Kit (Optional) — When deployed, used to move
plate compactor to a different location.
15. Power Cable — Connects the compactor to the battery
pack for power.
16. Battery Connector Cap —Protects the battery
connector on the power cable.
17. Battery Tray — Holds the battery pack.
18. Battery Hook —Attaches the battery pack to the
battery tray.
19. Battery Fastener —Used to hook the battery pack
in place.
20. Battery Fastener Lever —Locks the battery fastener.
21. Battery Support —Where the battery pack sits on
the battery tray.
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PAGE 14 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
INSPECTION
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to
unexpected accident.
5. Make sure that the guard hook, belt cover and shock
absorbers are not damaged. If they are damaged,
replace new ones.
6. Replace any missing or damaged safety and operation
decals.
VIBRATOR OIL CHECK
1. To check the oil level, place the plate compactor on a
level surface with the power off.
2. Remove the oil plug and visually check the oil level
(Figure 3).
Figure 3. Oil Check
3. If the oil level is low, fill up to the oil plug with the
recommended oil type (Table 7). Maximum oil capacity
is 0.148 quarts (0.14 liters).
OIL PLUG
BATTERY PACK AND BATTERY CHARGER
Table 7. Oil Type
Season Temperature Oil Type
Summer 25° C or higher SAE 10W-30
Spring/Fall 25° C - 10° C SAE 10W-30/20
Winter 0° C SAE 10W-10
NOTICE
Follow the owner’s manual provided with the battery
pack and battery charger for the following operations:
• Charging and Charge Level
• Cleaning
• Storage
• Disposal
NOTICE
Follow the owner’s manual provided with the DC power
unit when attaching and removing the battery pack.
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 15
INSPECTION
Attaching the Battery Pack
1. Make sure there are no debris or dirt on the battery
tray (Figure 4).
Figure 4. Battery Tray
2. Tilt the battery pack and insert its claw into the battery
hook.
3. Push down the battery pack and hook the battery
fastener to it (Figure 5).
4. Push the battery fastener lever up and lock the battery
pack. Be careful not to catch your fingers.
Figure 5. Battery Fastener Lever
BATTERY
HOOK
BATTERY TRAY
BATTERY FASTENER
LEVER
5. Remove the battery connector cap from the power
cable (Figure 6).
Figure 6. Battery Connector
6. Connect the power cable to the battery connector of
the battery pack (Figure 6).
7. After attaching the battery pack, make sure the battery
hook and fastener are securely attached.
Removing the Battery Pack
1. Remove the power cable from the battery pack.
2. Pull the battery fastener down to unlock, tilt the battery
pack up, and pull the battery pack claw out from the
battery hook.
3. Remove the battery pack.
4. Attach the battery connector cap to the power cable.
SLIT
POWER CABLE
BATTERY
CONNECTOR
CAP
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PAGE 16 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
WHEEL KIT (OPTIONAL)
For attaching and removing the wheel kit, place the plate
compactor on secure level ground with the DC power unit off.
FROM STORING TO OPERATING POSITION
1. Pull up the knob of wheel kit stopper, then push down
the wheel kit until it touches the ground (Figure 7).
Figure 7. Wheel Kit Stopper Knob
2. Move the handle to operating position, then turn the eye
nut of handle stopper, 90 degrees to the right (Figure 8).
Figure 8. Handle Stopper Eye Nut
3. Push in the handle stopper (Figure 9) and secure by
inserting the stopper pin (Figure 10.
Figure 9. Handle Stopper (Push In)
WHEEL KIT
TURN 90 DEGREES
TO THE RIGHT
PUSH FORWARD
Figure 10. Handle Stopper Pin
4. Tilt the handle to the front until the rear end of vibrating
plate if off the ground. Then, push the wheel kit to the
underside of vibrating plate until the frame of wheel kit
touches the vibrating plate (Figure 11).
Figure 11. Operating Position
5. Pull back the handle to the rear, and lift up the vibrating
plate by wheel kit. Then, move the plate compactor
keeping horizontal position (Figure 12).
Figure 12. Moving Wheel kit
PUSH THE WHEEL KIT UNDER THE VIBRATING PLATE
TILT THE HANDLE TO THE FRONT
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 17
WHEEL KIT (OPTIONAL)
FROM OPERATING TO STORING POSITION
1. Position the plate compactor so that the front end
of vibrating plate touches the ground. Then, tilt the
handle to the front until the wheel kit leaves the ground
(Figure 13).
Figure 13. Tilting The Handle
2. Pull the wheel kit to the rear, then release the plate
compactor to the ground (Figure 14).
Figure 14. Pulling Wheel kit
3. Pull the wheel kit to the storing position (Figure 15).
Figure 15. Storing Position
4. When the stopper rubber of wheel kit makes contact
with the wheel kit stopper, the wheel kit is set at storing
position by the self-locking system (Figure 16).
Figure 16. Self-Locking System
5. Pull the eye nut of handle stopper, then turn it to the
left 90 degrees (fFigure 17).
Figure 17. Handle Stopper Eye Nut
6. The storing is complete.
WHEEL KIT
STOPPER
RUBBER STOPPERWHEEL KIT
PULL THE EYE NUT
TURN 90 DEGREES TO THE LEFT
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PAGE 18 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
OPERATION
STARTUP
Refer to Figure 18 for location of buttons and indicators on
the control panel.
Figure 18. Switch Box
When starting the plate compactor, perform the following:
1. Press STOP on the START/STOP switch.
2. Press the POWER button.
3. All the indicators should illuminate for a few seconds,
and then only the POWER indicator remains illuminated.
OPERATION
1. Hold the handle firmly.
2. Press START on the START/STOP switch to start
moving forward by starting the DC Power Unit.
3. To stop, press STOP on the START/STOP switch.The
The DC Power Unit stops and the POWER indicator
turns off.
CAUTION
Failure to understand the operation of the plate
compactor could result in severe damage to the unit
or personal injury.
POWER
INDICATOR
(GREEN)
POWER BUTTON
ALERT
INDICATOR
(ORANGE)
ERROR
INDICATOR
(RED)
START/STOP SWITCH
STOPPING THE DC POWER UNIT
1. Press STOP on the START/STOP switch
2. The DC Power Unit stops and the POWER indicator
turns off.
NOTICE
• If the POWER button is pressed when the START/
STOP switch is in the START position, the POWER
indicator remains off and the ALERT indicator flashes.
In this case, the DC Power Unit cannot start. Press
STOP on the START/STOP switch then press the
POWER button.
• It may take some time for the indicators to light after
the POWER button is pressed. If the indicators do
not light, press the POWER button again.
• If the DC Power Unit is not operated for about one
minute after the POWER button is pressed, the
POWER indicator turns off. Press the POWER button
again to start the DC Power Unit.
CAUTION
• DO NOT use this machine on ground that is harder
than the machine can handle, or for driving pilings
or tamping rock beds.
• Furthermore, use of the machine on sloping ground,
such as the side of an embankment, may make the
machine unstable and can cause an accident. It can
also result in premature machine wear due to uneven
loads on the machine.
• Only use the machine for compacting earth and sand,
soil, and asphalt.
• DO NOT use the machine for other types of jobs.
• In cold weather, the rammer can be warmed up by
pressing START and STOP on the START/STOP
switch several times until the rplate compactor
operates smoothly.
CAUTION
You can also stop the DC Power unit by pressing the
POWER button, but it may take some time to stop.
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MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21) — PAGE 19
OPERATION
WATER TANK (OPTIONAL)
1. If your unit is equipped with the water tank and your
application requires sprinkling work, open the cock of
water tank(Figure 19).
Figure 19. Water Tank Cock (Open)
2. When stopping sprinkling work, close the cock of water
tank (Figure 20).
Figure 20. Water Tank Cock (Close)
CLOSE
OPEN
COCK
CLOSE
OPEN
COCK
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PAGE 20 — MVCe64V COMPACTOR • OPERATION MANUAL — REV. #0 (06/28/21)
MAINTENANCE
INSPECTION AND MAINTENANCE TABLES
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 8.
CAUTION
Inspection and other services should always be carried
out on hard and level ground with the engine shut down.
Table 8. Machine Inspection
Item Frequency of Inspection
Loose or Missing Screws Every 8 hours (daily)
Damaged Parts Every 8 hours (daily)
Function of Controlling
System Part Every 100 hours
Vibrator Oil Check Every 8 hours (daily)
Vibrator Oil Replacement Every 200 hours
V-belt (clutch) Check Every 200 hours
NOTICE
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number of hours the plate compactor
has been in use, and the type of working conditions it
is being used.
DAILY INSPECTION
1. Check for leakage of fuel or oil.
2. Check for loose screws including tightness. See
Table 9 (Tightening Torque) for retightening.
3. Remove soil and clean the bottom of compaction plate.
V-BELT CHECK
Figure 21. V-Belt Hazard
1. The V-belt tension is proper if the V-belt bends 10 to 15
mm (Figure 22) when depressed with finger midway
between the clutch and vibration pulley shafts.
Table 9. Tightening Torque (kg cm)
Material
Diameter
6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T 70 150 300 500 750 1,100 1,400 2,000
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
11T 150 400 800 1,200 2,000 2,900 4,200 5,600
*100 300-
350
650-
700
* (for aluminum counterpart)
(Threads in use with this machine are all right-handed)
Material and quality of material is marked on each bolt and screw.
CAUTION
NEVER attempt to check the V-belt with the power on.
Severe injury can occur if your hand (Figure 21) gets
caught between the V-belt and the clutch. Always use
safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
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