multivac C300 User manual

Language: English (EN) - Original operating manual Order number: C300-P-WO-0001019.9-EN-ER
Instruction manual
Chamber machine C300
MC06
Serial number:
.........................................................
Service address: Manufacturer:
MULTIVAC
Sepp Haggenmüller GmbH & Co. KG
Bahnhofstraße 4
D-87787 Wolfertschwenden, Germany
Tel.: [phone]
www.multivac.com
Date: 10.06.2014
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Contents
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Contents
Important information on the manual ....................................................................................... 7
Machine documentation ...................................................................................................... 7
Changes not covered in the manual.................................................................................... 8
Symbols used...................................................................................................................... 8
Manual layout ...................................................................................................................... 9
1Safety................................................................................................................................ 10
1.1 General safety instructions....................................................................................... 10
1.1.1 Target group................................................................................................. 10
1.1.2 Unauthorised modifications and manufacture of spare parts....................... 12
1.2 EC Conformity.......................................................................................................... 13
1.3 Intended use ............................................................................................................ 14
1.3.1 Electromagnetic compatibility (EMC) ........................................................... 14
1.3.2 Non-ionising radiation .................................................................................. 14
1.4 Reasonably foreseeable incorrect use..................................................................... 14
1.5 Warning against incorrect use.................................................................................. 15
1.6 Residual risks........................................................................................................... 15
1.7 Obligations of the operating company...................................................................... 15
1.7.1 Creating the operating directive ................................................................... 15
1.7.2 Monitoring obligation.................................................................................... 16
1.7.3 Making the selection of personnel................................................................ 16
1.7.4 Training the personnel ................................................................................. 16
1.7.5 Providing personal protective equipment ..................................................... 17
1.7.6 Avoiding hazards.......................................................................................... 17
1.7.7 Providing the installation location................................................................. 17
1.7.8 Providing the power supply.......................................................................... 17
1.7.9 Observe the requirements for the gas supply .............................................. 17
1.7.10 Avoiding hygiene risks ................................................................................. 18
1.7.11 Checking the packs...................................................................................... 19
1.7.12 Testing pressure equipment......................................................................... 20
1.8 Danger zones........................................................................................................... 20
1.8.1 Control cabinet ............................................................................................. 22
1.8.2 Vacuum pump .............................................................................................. 22
1.9 Safety devices.......................................................................................................... 22
1.9.1 Main switch .................................................................................................. 24
1.9.2 Safety devices.............................................................................................. 25
1.10 Machine labels ......................................................................................................... 25
1.10.1 Safety labels and information labels ............................................................ 26
2Description....................................................................................................................... 30
2.1 Design of the machine ............................................................................................. 30
2.1.1 Front view..................................................................................................... 30
2.1.2 Rear view ..................................................................................................... 31

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2.2 Control terminal........................................................................................................ 32
2.3 Optional equipment .................................................................................................. 34
2.3.1 Pouch clamp ................................................................................................ 34
2.3.2 Suction throttle ............................................................................................. 34
2.3.3 Holder for gas cylinder ................................................................................. 35
2.4 Display ..................................................................................................................... 35
2.4.1 Startup display ............................................................................................. 35
2.4.2 Status display............................................................................................... 36
2.4.3 Menu display................................................................................................ 37
2.4.4 Function display ........................................................................................... 37
2.4.5 Diagnostic display ........................................................................................ 38
2.4.6 Access rights................................................................................................ 38
2.5 Menu tree ................................................................................................................. 39
2.6 Process sequence.................................................................................................... 39
2.7 Packaging process................................................................................................... 40
2.8 Preset recipes .......................................................................................................... 40
2.9 Technical specifications ........................................................................................... 41
3Start-up............................................................................................................................. 45
3.1 Checking the delivery............................................................................................... 45
3.2 Initial start-up............................................................................................................ 45
3.2.1 Setting up the machine ................................................................................ 45
3.2.2 Filling the vacuum pump with oil. ................................................................. 47
3.3 Connecting the power supply................................................................................... 50
3.4 Attach the gas cylinder to the machine .................................................................... 51
3.5 Connecting inert gas ................................................................................................ 53
3.6 Cleaning the machine (basic cleaning) .................................................................... 53
4Operation ......................................................................................................................... 54
4.1 Switching on the machine ........................................................................................ 54
4.2 Switching off the machine ........................................................................................ 54
4.3 Packing products...................................................................................................... 54
4.4 Opening and closing menus..................................................................................... 57
4.4.1 Calling up menus ......................................................................................... 57
4.4.2 Quitting menus ............................................................................................. 57
4.5 Changing values ...................................................................................................... 57
4.6 Selecting and resetting access rights....................................................................... 58
4.6.1 Selecting access authorisations................................................................... 58
4.6.2 Resetting the access right to operator (blocking access)............................. 58
4.6.3 Change password for authorisation access creator..................................... 58
4.6.4 To reset authorisation access creator.......................................................... 58
4.7 Language selection .................................................................................................. 59
4.7.1 Selecting the language via menu................................................................. 59
4.7.2 Selecting the language via the shortcut key................................................. 59
4.8 Working with recipes ................................................................................................ 59
4.8.1 Load recipe .................................................................................................. 59
4.8.2 Load factory settings.................................................................................... 60
4.8.3 Save recipe .................................................................................................. 60

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4.8.4 Delete recipe................................................................................................ 60
4.9 Select and set process............................................................................................. 61
4.9.1 Set standard process ................................................................................... 61
4.9.2 To set MCV process..................................................................................... 61
4.9.3 Setting the MHP process ............................................................................. 62
4.9.4 Setting the MPP process.............................................................................. 62
4.9.5 Set MRP process ......................................................................................... 63
4.10 Setting the sealing.................................................................................................... 63
4.11 Entering basic settings............................................................................................. 64
4.12 Modifying and resetting machine cycles .................................................................. 64
4.13 Display production data............................................................................................ 64
4.13.1 Display total cycles of the machine.............................................................. 64
4.13.2 Display hours of operation ........................................................................... 65
4.13.3 Display cycle time ........................................................................................ 65
4.13.4 Show settings............................................................................................... 65
4.14 Setting the brightness of the display ........................................................................ 65
4.15 Reset machine control ............................................................................................. 66
4.16 Setting the suction speed......................................................................................... 67
5Adjustment work and setup ........................................................................................... 68
5.1 Setting the pressure regulators ................................................................................ 68
5.1.1 Setting the operating pressure for sealing ................................................... 68
5.2 Insert and remove the sloping insert ........................................................................ 69
6Cleaning ........................................................................................................................... 70
6.1 Notes on cleaning .................................................................................................... 70
6.1.1 Rules of conduct .......................................................................................... 70
6.1.2 Creating a company cleaning directive ........................................................ 70
6.1.3 Measures for ensuring a long service life..................................................... 70
6.1.4 Parameters for pre-rinsing and after-rinsing water....................................... 71
6.1.5 Handling cleansers....................................................................................... 71
6.1.6 Use with disinfectant .................................................................................... 72
6.1.7 Corrosion protection and lubrication ............................................................ 73
6.1.8 Cleaning devices.......................................................................................... 73
6.2 Cleaning the machine .............................................................................................. 74
6.2.1 Cleaning procedure...................................................................................... 74
6.2.2 Perform intermediate disinfection................................................................. 76
6.2.3 Performing daily cleaning............................................................................. 76
6.2.4 Performing intensive cleaning...................................................................... 82
6.3 Care products table.................................................................................................. 89
7Maintenance.....................................................................................................................91
7.1 Maintenance schedule ............................................................................................. 91
7.2 Maintenance recommendation................................................................................. 92
7.2.1 Entire machine - Visual inspection............................................................... 92
7.2.2 Entire machine - Perform intermediate disinfection ..................................... 93
7.2.3 Entire machine - Alkaline cleaning and disinfection..................................... 93
7.2.4 Entire machine - Perform a wipe test ........................................................... 93

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7.2.5 Entire machine - Acidic cleaning and disinfection........................................ 93
7.2.6 Entire machine - Intensive cleaning ............................................................. 93
7.2.7 Chamber lid viewing window - Visual inspection.......................................... 93
7.2.8 Chamber lid gasket - Visual inspection ........................................................ 93
7.2.9 Sealing bars - Visual inspection................................................................... 94
7.2.10 Connections - Visual inspection................................................................... 94
7.2.11 Internal vacuum pump - Checking oil level, topping up................................ 94
7.2.12 External vacuum pump - Checking oil level, topping up .............................. 94
7.2.13 Internal vacuum pump - Visual inspection ................................................... 95
7.2.14 External vacuum pump - Visual inspection .................................................. 95
7.2.15 Vacuum pump type MRP60 - Oil change..................................................... 96
7.2.16 Vacuum pump type MRP60 - Exchanging the air de-oiling element............ 96
7.2.17 Vacuum pump type R5-RAxxx - Changing the oil and oil filter .................... 96
7.2.18 Vacuum pump type R5-RAxxx - Exchanging the air de-oiling element........ 96
7.2.19 Vacuum sensor - Exchanging the filter ........................................................ 96
7.2.20 Basic setting - Checking, adjusting .............................................................. 96
7.2.21 Vacuum system - Check .............................................................................. 96
7.2.22 Vacuum filter (option) - Change ................................................................... 96
7.2.23 Entire machine - Check the age................................................................... 97
7.3 Change the oil in the vacuum pump MRP60............................................................ 98
7.3.1 Drain oil........................................................................................................ 98
7.3.2 Add oil to the vacuum pump......................................................................... 99
7.4 Change the air de-oiling element MRP60 .............................................................. 100
7.5 Performing the vacuum test ................................................................................... 103
7.6 Exchanging the vacuum sensor filter ..................................................................... 104
7.7 Replace the sealing bar ......................................................................................... 104
7.7.1 Remove the sealing bar ............................................................................. 104
7.7.2 Install the sealing bar ................................................................................. 105
7.8 Lubricant table........................................................................................................ 106
8Troubleshooting ............................................................................................................ 107
8.1 Faults with diagnostic message ............................................................................. 107
8.2 Faults without diagnostic message ....................................................................... 109
9Shutdown, transport, storage ...................................................................................... 111
9.1 Shutting down the machine.................................................................................... 111
9.1.1 Cleaning the machine ................................................................................ 111
9.1.2 Closing and disconnecting supply lines ..................................................... 111
9.1.3 Preserving the machine ............................................................................. 111
9.2 Transporting the machine ...................................................................................... 111
9.2.1 Transporting the machine .......................................................................... 111
9.2.2 Preparing the machine for onward transport (i.e by truck) ......................... 113
9.3 Storing the machine ............................................................................................... 114
10 Disposal ......................................................................................................................... 116
10.1 Disposing of the machine....................................................................................... 116
10.2 Dispose of operating materials............................................................................... 116
10.2.1 Disposing of oil and grease........................................................................ 116