multivac P200 User manual

Language: English (EN) - Original operating manual Order number: P200-P-WO-0004509.9-EN-ER
Instruction manual
Chamber machine P200
MCB01
Serial number:
.........................................................
Service address: Manufacturer:
MULTIVAC
Sepp Haggenmüller GmbH & Co. KG
Bahnhofstraße 4
D-87787 Wolfertschwenden, Germany
Tel.: [phone]
www.multivac.com
Date: 03.06.2014
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Contents
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Contents
Important information on the manual ....................................................................................... 5
Machine documentation ...................................................................................................... 5
Changes not covered in the manual.................................................................................... 5
Symbols used...................................................................................................................... 6
1Safety.................................................................................................................................. 8
1.1 General safety instructions......................................................................................... 8
1.1.1 Target group................................................................................................... 8
1.1.2 Unauthorised modifications and manufacture of spare parts....................... 10
1.2 EC Conformity.......................................................................................................... 11
1.3 Intended use ............................................................................................................ 11
1.3.1 Electromagnetic compatibility (EMC) ........................................................... 12
1.3.2 Non-ionising radiation .................................................................................. 12
1.4 Reasonably foreseeable incorrect use..................................................................... 12
1.5 Warning of incorrect use .......................................................................................... 12
1.6 Residual risks........................................................................................................... 13
1.7 Obligations of the operating company...................................................................... 13
1.7.1 Creating the operating directive ................................................................... 13
1.7.2 Monitoring obligation.................................................................................... 13
1.7.3 Making the selection of personnel................................................................ 14
1.7.4 Training the personnel ................................................................................. 14
1.7.5 Providing personal protective equipment ..................................................... 14
1.7.6 Avoiding hazards.......................................................................................... 14
1.7.7 Providing the installation location................................................................. 14
1.7.8 Provide power supply................................................................................... 15
1.7.9 Observe the requirements for the gas supply .............................................. 15
1.7.10 Avoiding hygiene risks ................................................................................. 16
1.7.11 Checking the packs...................................................................................... 17
1.7.12 Pump protection function ............................................................................. 18
1.7.13 Testing pressure equipment......................................................................... 18
1.8 Danger zones........................................................................................................... 18
1.8.1 Chamber lid.................................................................................................. 20
1.8.2 Vacuum pump .............................................................................................. 20
1.8.3 Electrical system .......................................................................................... 20
1.9 Safety devices.......................................................................................................... 20
1.10 Machine label ........................................................................................................... 20
2Description....................................................................................................................... 22
2.1 Construction of the machine .................................................................................... 22
2.2 Optional equipment .................................................................................................. 22
2.2.1 Inert gas equipment ..................................................................................... 22

Contents
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2.3 Control terminal........................................................................................................ 23
2.4 Display ..................................................................................................................... 24
2.5 Process sequence.................................................................................................... 25
2.6 Times which have to be set...................................................................................... 26
2.7 Technical specifications ........................................................................................... 27
3Start-up............................................................................................................................. 31
3.1 Setting up the machine and putting it into operation ................................................ 31
4Operation ......................................................................................................................... 41
4.1 Opening and closing the chamber lid....................................................................... 41
4.2 Switching on the machine ........................................................................................ 42
4.3 Switching off the machine ........................................................................................ 42
4.4 Setting the times ...................................................................................................... 43
4.5 Packing products...................................................................................................... 43
4.6 Aborting evacuation ................................................................................................. 46
4.7 Aborting packaging procedure ................................................................................. 46
4.8 Working with recipes ................................................................................................ 46
4.8.1 Load recipe .................................................................................................. 46
4.8.2 Save recipe .................................................................................................. 47
4.9 Perform pump protection function ............................................................................ 47
5Adjustment work and setup ........................................................................................... 48
5.1 Insert and remove the diagonal insert...................................................................... 48
6Cleaning ........................................................................................................................... 49
6.1 Notes on cleaning .................................................................................................... 49
6.1.1 Instructions for creating company cleaning guidelines................................. 49
6.1.2 Instructions for maintaining the machine's value ......................................... 50
6.1.3 Instructions on the handling of cleansers..................................................... 51
6.1.4 Instructions on the handling of disinfectants ................................................ 51
6.1.5 Instructions on the handling of anti-corrosion agents and lubricants ........... 52
6.1.6 Instructions on the handling of cleaning devices.......................................... 52
6.2 Cleaning recommendations ..................................................................................... 52
6.3 Care products table.................................................................................................. 55
7Maintenance.....................................................................................................................58
7.1 Maintenance schedule ............................................................................................. 58
7.2 Service recommendation ......................................................................................... 59
7.2.1 Vacuum pump - Perform the pump protection function................................ 59
7.2.2 Entire machine - Visual inspection............................................................... 59
7.2.3 Entire machine - Alkaline cleaning and disinfection..................................... 60
7.2.4 Entire machine - Perform a wipe test ........................................................... 60
7.2.5 Entire machine - Acidic cleaning and disinfection........................................ 60
7.2.6 Connections - Visual inspection................................................................... 60
7.2.7 Vacuum pump - Checking oil level, topping up ............................................ 60
7.2.8 Vacuum pump - Oil change.......................................................................... 61
7.2.9 Vacuum pump - Exchanging the air de-oiling element................................. 61
7.2.10 Entire machine - Check the age................................................................... 61

Contents
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7.3 Replace the sealing bar ........................................................................................... 61
7.3.1 Remove the sealing bar ............................................................................... 61
7.3.2 Install the sealing bar ................................................................................... 62
7.4 Repair counter-pressure bar .................................................................................... 62
7.5 Open and close the housing .................................................................................... 64
7.5.1 Open housing............................................................................................... 64
7.5.2 Close housing .............................................................................................. 66
7.6 Change the oil in the vacuum pump......................................................................... 67
7.6.1 Drain oil........................................................................................................ 67
7.6.2 Adding oil to the vacuum pump.................................................................... 69
7.7 Change the air de-oiling element ............................................................................. 71
7.8 Change chamber lid gasket ..................................................................................... 72
7.9 Check the chamber for leaks ................................................................................... 73
8Troubleshooting .............................................................................................................. 75
8.1 Faults with diagnostic message ............................................................................... 75
8.2 Faults without diagnostic message ......................................................................... 75
9Shutdown, transport, storage ........................................................................................ 78
9.1 Shutting down the machine...................................................................................... 78
9.2 Transporting the machine ........................................................................................ 78
9.2.1 Transporting the machine ............................................................................ 78
9.3 Storing the machine ................................................................................................. 79
10 Disposal ........................................................................................................................... 80
10.1 Disposing of the machine......................................................................................... 80
10.2 Dispose of operating materials................................................................................. 80
10.2.1 Disposing of oil and grease.......................................................................... 80
10.2.2 Disposing of packaging materials ................................................................ 81
10.2.3 Dispose of chemicals ................................................................................... 81
11 Spare parts....................................................................................................................... 83
MULTIVAC branch offices........................................................................................................ 85

Important information on the manual
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Important information on the manual
Read the manual carefully before you begin working with the machine.
• This manual is an integral component of the unit. Keep the manual
for future reference.
• Do not work with the machine until you have read through the
manual and completely understood its contents.
• Please contact MULTIVAC as soon as possible if there is some-
thing you do not understand in the manual! Your comments will
help us to further improve the manual.
• Do not start up the machine if there are any visible defects!
• Only trained persons are permitted to install, operate and service
the machine. The operating company is responsible for the qualifi-
cations and training of operating personnel.
• If you sell, transfer ownership or lend the machine to others, you
must provide the manual along with it!
For reasons of clarity, some illustrations show the machine without
the prescribed safety devices. Operating the machine without the
safety devices is prohibited.
WARNING
Injury hazard!
Altered, damaged, defective or incorrectly applied or missing safety
devices will render the danger zones unprotected.
Unprotected danger zones can cause serious or even fatal injuries.
¾Do NOT alter the safety devices.
¾Use only MULTIVAC spare parts and accessories.
Before switching on the machine each time:
¾Check that all safety guards close completely and prevent
reaching into the danger zones.
¾Check that only those safety devices are used which are suit-
able for the machine equipment.
¾Check that all safety devices are functional and in a technically
flawless condition.
Machine documentation
• Instruction manual.
• EU Declaration of Conformity
Info
The complete scope of delivery is listed in the order confirmation.
Changes not covered in the manual
Continuous development is the foundation for ensuring that our ma-
chines are technically advanced and of high quality. For this reason,

Important information on the manual
Changes not covered in the manual
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you may discover slight deviations between the specifications in the
manual and your machine. We also cannot rule out errors. The speci-
fications, figures and descriptions in this manual do not constitute a
legal contract between the manufacturer and customer.
Symbols used
Warnings draw your attention to hazards. Warnings are displayed in
the following form:
DANGER
Danger from electrical shock!
Used to indicate that serious danger of electrical shock is imminent.
Ignoring this danger can cause serious or even fatal injuries.
¾Observe the notices for avoiding danger.
DANGER
Immediate danger!
Used to indicate that serious danger is imminent.
Ignoring this danger can cause serious or even fatal injuries.
¾Observe the notices for avoiding danger.
WARNING
Dangerous situations!
Used to indicate dangerous situations.
Non-observance can cause serious or even fatal injuries.
¾Observe the notices for avoiding danger.
CAUTION
Potentially dangerous situations!
Used to indicate potentially dangerous situations.
Ignoring this danger can cause injuries.
¾Observe the notices for avoiding danger.
NOTICE Danger of material damage!
Used to indicate potentially dangerous situations.
Ignoring these situations can cause material damage.
¾Observe the notices for avoiding danger.
Information that contributes to a better understanding of how the ma-
chine functions is shown in the following form:
Info
Indicates information on special features deserving your attention.
Instructions to follow are displayed in the following form:
¾Press key A.
¾Release screw B.

Important information on the manual
Symbols used
03.06.2014 7
¾Press key C.
• Enumerated items are marked with bullet points.
– Dashes are used to mark sub-items of enumerated lists or se-
quences of steps to be taken.

Safety
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1 Safety
1.1 General safety instructions
The machine incorporates the latest technological principles. Never-
theless, potential hazards for persons, the machine and other materi-
als cannot be entirely excluded.
• Before you start up the machine, read through the instruction
manual and follow the instructions contained therein.
• Keep the instruction manual near the machine for future reference.
• Observe the safety and accident prevention regulations valid in
your country.
1.1.1 Target group
The persons, who work with or at the machine, must have as a mini-
mum requirement the following capabilities, knowledge and compe-
tence:
• The persons are authorized by the company operating the ma-
chine to carry out those tasks, which they perform with or at the
machine.
• The persons are at least 14 years old.
• The persons know the danger zones of the machine and the acci-
dent prevention regulations.
• The persons know how they should behave in an emergency
situation.
• The persons have been given instruction about the machine and
are familiar with the handling of it.
• The persons have read and understood the operating directive.
• The persons have read and understood the instruction manual of
the machine.
• The persons have been informed about the possible hygiene risks.
The persons, who put the machine into service, or adjust and set it up,
or who are responsible for maintenance work and eliminating faults,
must have the following capabilities, knowledge and competence:
• Due to their professional training, knowledge and experience, as
well as their familiarity with the relevant regulations, the persons
are able to assess the tasks assigned to them and to recognize
potential hazards.
• The persons can read and interpret technical texts and technical
drawings or plans.
• The persons are familiar with the handling of computer-controlled
machines.
• The persons can install components and modules for technically
complex systems.

Safety
General safety instructions
03.06.2014 9
• The persons can ensure that the machine remains capable of op-
eration.
• The persons can perform maintenance work and inspections.
The persons, who carry out work on electrical components, must
have as a minimum requirement the following capabilities, knowledge
and competence:
• Due to their professional training, knowledge and experience, as
well as their familiarity with the relevant regulations, the persons
are able to assess the tasks assigned to them and to recognize
potential hazards.
• The persons have been trained as qualified electricians and are
able to prove this.
• The persons have up-to-date knowledge and experience in the
electrical area, and they have actively practised these skills in re-
cent years.
The persons, who carry out work on gas supplies, must have as a
minimum requirement the following capabilities, knowledge and com-
petence:
• Due to their professional training, knowledge and experience, as
well as their familiarity with the relevant regulations, the persons
are able to assess the tasks assigned to them and to recognize
potential hazards.
• The persons have been trained in handling gas supplies and are
able to prove this.
• The persons have up-to-date knowledge and experience in gas
supplies, and they have actively practised these skills in recent
years.
WARNING
Injury hazard!
Operating the machine in a negligent and inattentive manner is very
dangerous.
Negligent handling, inattentiveness and a disorderly work area can
cause serious injuries.
¾Do NOT operate the machine if you are tired or under the influ-
ence of alcohol or medication.
¾Work attentively and with care.
¾Wear personal protective equipment.
¾Keep the work area clean and orderly.
¾Only carry out work for which training has been given.

Safety
General safety instructions
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NOTICE Danger of material damage!
Improper use of the machine can damage it.
Damage can cause faults in the machine, which in turn can result in
reject packs.
¾Do NOT overload the machine.
¾Clean and service the machine on a regular basis.
¾Check if the machine is in full working order prior to starting
work.
¾Do NOT start the machine if you notice defects, damage or a
change in the operating behaviour of the machine.
¾Have faults and damage repaired immediately by an authorised
technician.
¾Repairs and service work should only be carried out by an
authorised technician.
1.1.2 Unauthorised modifications and manufacture of
spare parts
Genuine MULTIVAC spare parts and accessories provide the highest
level of safety for personnel. Parts and equipment from other manu-
facturers have not been tested by MULTIVAC and are therefore not
approved. The use of such components can alter the properties of the
machine and thereby impair safe operation.
WARNING
Injury hazard!
It is very dangerous to use third-party parts.
The use of third-party parts endangers safe operation and can
cause serious injuries.
¾Do NOT perform any unauthorised modifications or conver-
sions.
¾Do NOT modify or remove any protective or safety devices.
¾Use only MULTIVAC spare parts and accessories.
The manufacturer disclaims any liability for damage caused by the
use of third-party parts or unauthorised modifications.
Fig. 1: Pro Original
The lubricants recommended by MULTIVAC are ideally matched to
the individual modules of the machine.