Murphy Diesel Fuel Check Valves CKV1WPS User manual

CKV-7867B/N
Revised 11-04
Catalog Section 55
(00-02-0121)
Diesel Fuel Check Valves
CKV and PRV Series
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Problem Solvers for Diesel Engine
Shutdown Systems
■
Precision Made
■
Stainless Steel Spring
■
Compact and Simple to Install
Description
Murphy offers two types of diesel fuel line
valves: check valves and pressure relief
valves.
The CKV series check valves are in-line,
one-way valves that prevent fuel from being
siphoned back into an injector or injection
pump which could delay a shutdown.
There are two types of check valves:
CKV2336 and CKV1WPS. The CKV2336
has a 1/4 NPT threaded male connection on
each end for connecting to fuel line fittings
or hoses. The CKV1WPS check valve is typi-
cally mounted in the fuel bypass line of the
last fuel injector. The CKV1WPS features a
hollow bolt connection and a barbed, 1/8
NPT connection for flex hose or fitting.
The PRV series pressure relief valves,
relieve overpressure in a fuel system usually
caused by closing of a solenoid fuel valve.
The PRV50 and PRV70 have a 1/4 NPT
threaded connection on each end for con-
necting to fuel line fittings or hoses.
Specifications
Materials
Body Seal Spring
CKV2336 Brass Poppet SS
CKV1WPS Brass SS SS
PRV50/PRV70 Brass SS SS
Note: SS=Stainless steel.
Opening Pressure
Opening Fully Opened
CKV2336 1 psi (7) 4 psi (27)
CKV1WPS 1.4 psi (10) 2 psi (14)
PRV50 17 psi (117) 25 psi (172)
PRV70 10 psi (69) 70 psi (483)
Note: metric (kPa) equivalents in parenthesis.
Static Pressure (all):
150 psi (1.03 MPa) maximum
Weight
CKV2336: 1.3 oz (40.5 grams)
CKV1WPS: 1.3 oz (40.5 grams)
PRV50/PRV70: 1.3 oz (40.5 grams)
Dimensions
CKV2336
1-5/8 in. (41 mm)
1/4 NPT
CKV1WPS
2-1/4 in. (57 mm)
1/8 NPT Barbs for
flexible hose
21/64 in. (8 mm)
diameter hollow
bolt hole
PRV50 and PRV70
1-1/2 in. (38 mm)
1/4 NPT

Bulletin CKV-7867B page 2 of 2
Fuel Tank
Fuel-In
Fuel
Return
Line
CKV2336
Check Valve
Injectors
Injection
Pump
Solenoid
Valve
PRV50/PRV70
Pressure Relief
Valve
Fuel Filter(s)
Fuel
Pump
2
3
1
CKV1WPS
Check Valve
Typical Diesel Engine Fuel System Installation
How to Order
Specify model number:
CKV2336
CKV1WPS
PRV50
PRV70
Note: there are no replacement parts.
Basic Operation
Murphy Check Valves and Pressure Relief
Valves enhance at the operation of diesel
engine shutdown valves by reducing the
time required for complete engine shut-
down after the solenoid valve closes. The
diagram to the right shows a typical instal-
lation using CKV check valves and PRV
pressure relief valves. All valves are
shown closed.
Check Valves close off the fuel return
line(s) to prevent fuel or air from re-enter-
ing the injection system through the bypass
line(s). Models CKV2336 (
3 ) is an in-line
valve. Model CKV1WPS (
2 ) has a 21/64
in. (8 mm) banjo fitting that attaches to the
return line of the final injector. All check
valves allow fuel to flow away from the
injectors but close to prevent fuel from
flowing in the reverse direction.
The PRV50 and PRV70 (
1 ) relieve pres-
sure buildup in the fuel system that can
cause fuel filter canisters to burst. When the
solenoid valve closes to stop the engine, the
fuel transfer pump will continue to produce
pressure as the engine slows down to stop.
This pressure buildup, if not relieved, can
cause fuel filter canisters or gaskets to leak.
PRV’s are installed in the bypass line from
the fuel filter(s) to the fuel return line.
Warranty
A limited warranty on materials and workmanship is given with this FW
Murphy product. A copy of the warranty may be viewed or printed by
going to www.fwmurphy.com/support/warranty.htm
CONTROL SYSTEMS & SERVICES DIVISION
P.O. Box 1819; Rosenberg, Texas 77471; USA
[phone] fax [phone]
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MURPHY DE MEXICO, S.A. DE C.V.
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San Luis Potosí, S.L.P.; México 78384
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FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
[phone] fax [phone]
e-mail [email protected]
www.fwmurphy.co.uk
MURPHY SWITCH OF CALIFORNIA
41343 12th Street West
Palmdale, California 93551-1442; USA
[phone] fax [phone]
e-mail [email protected]
www.murphyswitch.com
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
MACQUARRIE CORPORATION
1620 Hume Highway
Campbellfield, Vic 3061; Australia
[phone] fax [phone]
e-mail [email protected]
FW Murphy
P.O. Box 470248
Tulsa, Oklahoma 74147 USA
[phone]
fax [phone]
e-mail [email protected]
www.fwmurphy.com
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USA–ISO 9001:2000 FM 28221
UK–ISO 9001:2000 FM 29422
Printed in U.S.A. 0287520