Mustang Survival MSD660vAF User manual

HT0661 (Rev12Jun2012)
MSD660vAF
SENTINEL – AVIATION RESCUE SWIMMER DRY SUIT
AIR NATIONAL GUARD
DO NOT REMOVE PRIOR TO SALE

TABLE OF CONTENTS
DESCRIPTION..................................................................................... 1
MSD660vAF – Aviation Rescue Swimmer Dry Suit ......................... 1
Air National Guard ........................................................................ 1
SENTINEL SERIES SIZING GUIDE.......................................................... 3
STEP 1 – Measuring....................................................................... 3
STEP 2 – Sizing .............................................................................. 4
STEP 3 – Suit Length ..................................................................... 5
INSTRUCTIONS FOR USE .................................................................... 5
Neck Seals and Wrist Fitting ......................................................... 5
Attaching Suspenders.................................................................... 6
DONNING THE SUIT........................................................................... 7
CLEANING AND MAINTENANCE........................................................ 9
Cleaning........................................................................................ 9
Maintenance ................................................................................. 9
STORING THE DRY SUIT................................................................... 10
Folding and Packing .................................................................... 10
LEAK TESTING ................................................................................. 10
Leak Testing Procedure ................................................................ 11
REPAIRS ........................................................................................... 14

RAPID REPAIR NECK SEAL INSTRUCTIONS........................................ 15
Assemble Materials .................................................................... 15
Heat Remove Current Neck Seal.................................................. 15
Prepping the Materials................................................................. 17
Attaching a Heat Activated Neck Seal.......................................... 17
Inspect Replacement.................................................................... 18
RAPID REPAIR WRIST SEAL INSTRUCTIONS....................................... 19
Assemble Materials...................................................................... 19
Heat Remove Current Wrist Seal.................................................. 19
Attaching a Heat Activated Wrist Seal ......................................... 21
Inspect Replacement.................................................................... 23
RAPID REPAIR PATCH INSTRUCTIONS ............................................... 23
Limits of Repair ........................................................................... 23
Assemble Materials...................................................................... 23
Apply Patch ................................................................................. 24
Inspect Repair.............................................................................. 25
EXHAUST VALVE REPLACEMENT...................................................... 25
ACCESSORIES.................................................................................. 26
Limited Warranty ......................................................................... 27
CONTACT ........................................................................................ 28

1
DESCRIPTION
MSD660vAF – AVIATION RESCUE SWIMMER DRY SUIT
AIR NATIONAL GUARD
The MSD660vAF is a specialized dry suit designed to aid in
hypothermia protection during surface operations in or on the water
when worn with insulating undergarments.
The MSD660vAF uses Mustang Survival’s new platform design.
Designed to improve fit and function, the MSD660vAF is based on
sound engineering and user feedback. This has been achieved through:
• Extensiveuseofthe2003CAESERanthropometricdataset
ensures the sizing and patterns of the suits fit the greatest number
of individuals, improving range of motion without adding bulky
extramaterial.Sizingdataisbasedonareviewof2,500North
American3-Dbodyscans.
• Increasednumberofsizesprovidesabetterfitforendusers
without customization.
• Standardexpandedsizing(suchasshortandtallsizing)forall
sizesofsuits(Small-3XL).
In addition to Mustang’s platform design, the MSD660 has a number
of other salient characteristics:
• Single-layerwaterproof,breathabletri-laminateGORE-TEX®
BD6.5shellfabric.
• Heatactivatedadhesivewristandneckseals,allowforrapidfield
replacement of neck and wrist seals with the use of simple field
replacement tools.
• Reinforcedmoldedfoamkneeandelbowpadsthatprovide
increasedkneeandelbowprotectionandwearresistance.(NOTE:
All reinforced areas incorporate drainage to preclude entrapped
water)
• Reinforcedseat/thigharea.(NOTE:Allreinforcedareas
incorporatedrainagetoprecludeentrappedwater)
• Lowprofile,lightweight,andcorrosionresistantTIZIP®waterproof
zippers, are easy to operate and require less maintenance than
typical waterproof zippers incorporating brass metal teeth.
• Rightarmairexhaustvalvetoventexcesstrappedairoutofthe
suit.

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• SOLASgraderetro-reflectivetapeontheuppershouldersand
arms for increased visibility.
• Leftarmlowprofilezipperedshoulderpocketwithdualpen
holders.
• 2x4inchVelcro®patch located on left chest for attachment of
nametag
• Leftandrightthighelasticizedexpandingcargopocketswith
drainage mesh and Velcro®secured top cover entry, provide
maximumstoragecapacityandexhibitalow-profilefunction
when empty.
• Neoprenecummerbundwithwaistadjustmenttabsallowssnug
waistadjustabilitywithoutimpedingmobility.
• Lowprofileadjustablewristovercuffs.
• Adjustableinternalsuspendersprovidedacustomizedfitand
facilitatewearingthesuitsinthehalf-doffedpositiontoprevent
overheating while preparing for missions or attending a briefing.
• Universallysizedwaterproof,breathablesocksarepermanently
attached and ankle cuffs reduce entry of small debris into
footwear thereby reducing wear on the socks.
• Waterproofentryandreliefzippersarecoveredtoprovideflame
retardancy and help to protect the zipper teeth from damage or
contamination.
TheMSD660vAFiseasilydonned/doffedbythewearerusinga
diagonal watertight entry zipper across the torso and wearer’s left
shoulder and includes a relief zipper. Customized fit can be achieved
throughadjustmentoftheinternalsuspenderstomodifytrunklength
for improved range of motion.
Every MSD660vAF produced by Mustang is leak tested to ensure
waterproof integrity prior to leaving our factory. All suits are 100%
tested to ensure the highest level of reliability and performance.
WARNING: Dry suits alone provide inadequate
protection for extreme climate differences. All users
should wear appropriate thermal undergarments to
prevent hypothermia (in cold climates) and moisture
wicking undergarments to prevent heat stroke (in warm
climates).

3
WARNING: Dry suits are not inherently buoyant. All
users should wear appropriate flotation devices with
the dry suit. Water rescue is inherently dangerous.
Users should be aware of risks associated with water
rescue and complete training in the use of water rescue
equipment and techniques.
SENTINEL SERIES SIZING GUIDE
The Mobility Based Sizing™ platform is like none other currently
in the industry. To order a suit that fits you best, please follow the
instructions below:
STEP1–MEASURING
For accurate measurements, please refer to the measurement diagram
and instructions provided.
Allmeasurementsshouldbetakenwitha”tailors”(flexible)tape
while wearing garments and any accessories such as body armor
usually worn under the dry suit
LOCATION VALUE PROCEDURE
1 Chest Measure the horizontal circumference around the chest
atmaximumgirth.Formales,thisistypicallywherethe
tape runs under the armpits at the scye. For females,
this is at the bustline.
2Waist Measure the horizontal circumference around the waist
(belt)line.
3 Hips Measure the horizontal circumference around the hips
andbuttockatmaximumgirth.
4Sleeve With your arms horizontal, bent at the elbows, and
withyourfiststouchingknuckle-to-knuckleoutfrom
the chest, measure the distance from the center of the
back along the outside of the arm to the outer tip of
the wrist.
5Inseam Measure the vertical distance from the crotch to the
floor. Use a book pressed firmly up between the legs
and measure from the top of the book.
6TorsoHoop Withyourshouldersrelaxedandthetaperunning
over the center of one shoulder and between the legs,
measure the vertical trunk circumference
7Height Vertical standing height with good posture and no
footwear.

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STEP2–SIZING
Based on your measurements, determine your size according to the
chart below. If all your measurements fall between the ranges of two
sequentialsizes(suchasbetweenSandM)selectthesizethatbest
fitsyourTorsoHoopandInseam.
6
3
2
1
7
5
4
MEASURING LOCATIONS
Figure 1
LOCATION XS S M L1 L2 XL XXL 3XL
Chest 35-38" 37-40" 39-42" 41-44" 43-46" 45-48" 49-52" 53-56"
Waist 29-32" 31-34" 34-37" 35-38" 37-40" 41-44" 46-49" 51-54"
Hips 37-40" 38-41" 39-42" 40-43" 41-44" 43-46" 47-50" 53-56"
Sleeve 29-31" 31-33" 33-35" 34-36" 35-37" 36-38" 37-39" 38-40"
Inseam 28-30" 30-32" 32-34" 33-35" 34-36" 34-36" 34-36" 34-36"
TorsoHoop 59-62" 62-65" 65-68" 67-70" 69-72" 71-74" 76-79" 78-81"

5
STEP3–SUITLENGTH
Based on your height, determine your suit length according to the
chart below.
HEIGHT XS S M L1 L2 XL XXL 3XL
Short 57-60" 61-64" 65-68" 66-69" 68-71" 70-73" 72-75" 72-75"
Regular 60-63" 64-67" 68-71" 69-72" 71-74" 73-76" 75-78" 75-78"
Long 63/-
66/"
67/-
70/"
71/-
74/"
72/-
75/"
74/-
77/"
76/-
79/"
78/-
81/"
78/-
81/"
FollowingSteps1-3shouldbringyoutoonecomprehensivesizesuch
as L1 Short or Medium Regular, which is a combination of your overall
measurements(chest,waist,etc.)andyourheight.
*Pleasenote:IfallyourmeasurementDONOTfallintotherange
oftwosequentialsizes,forexample,chestmeasurementisMedium
butWaistmeasurementisinL2,youmayrequireafullcustomized
suit.PleasecontactyourMustangSurvivalRepresentativeformore
information.
INSTRUCTIONS FOR USE
This manual supplies instructional, maintenance and safety
information for the MSD660, Aviation Rescue Swimmer’s Dry Suit.
NECK SEALS AND WRIST FITTING
The Rubber Neck Seals and Wrist Seals may be trimmed at the initial
fitting,butthesealstendtoadjusttothewearerafterashortperiod
oftime.Ifnoexcessivesealrestrictionexists,andsealfitisacceptable
to the user, the seals should be left as is. Neck seals shall fit snugly
and remain in direct contact with the neck through all normal head
movements. Wrist seals shall fit tightly enough to prevent water entry,
but not tight enough to restrict blood flow. If seal sizing is required,
proceed as follows:
CAUTION: Trim neck seals with extreme caution. A
smooth trim line is essential. Excessive or careless
trimming could result in loose seals that leak and
necessitate replacement. Avoid nicking seal fabric, as
this could result in tearing the seals when donning and
doffing, and also could result in skin irritation.
1. If neck seal trimming is necessary, mark a line around
circumference of neck opening. Trimming increments shall not
exceed1/4inchatatime.

6
2. Carefullycutalongthislinewithasharppairofscissors.
3. Trimwristsealsinsamemannerasneckseals,excepttrimming
incrementsshallnotexceed1/8inchatatime.
4. Aftertrimmingseals,havetheuserdonthesuittodetermineseal
restrictionandwater-sealingcharacteristics.Makeanyadditional
adjustmentstotheseal.
ATTACHINGSUSPENDERS
Figure2 To attach suspenders please follow
the instructions below. The
removable suspenders can be used
toimprovefit,lowerin-water
resistance and reduce rescuer
fatigue.Suspenderscanbeadjusted
to a comfortable and secure position.
Figure3
1. Completely unzip the entry zipper.
2.Openthesuitsothatthetwoattachmentpointsarevisible.
3.Threadtheendofthenylonstrapattachedtothesuitthroughthe
rectangular clip on the suspenders.
4.Oncethenylonstraphasbeenthreaded,flarethesewnfoldsonthe
strap to prevent it from passing back through the rectangular clip.
Figure4 Figure5

7
5.Repeatthesestepsfortheotherattachmentpoint.
6.Usethesuspenderstrapendstoadjustforasecurecomfortablefit.
DONNING THE SUIT
Before donning the suit, ensure that appropriate undergarments have
been selected for the conditions.
CAUTION: Always don the dry suit on a clean surface
such as a towel or tarp to avoid attracting debris.
Pebbles, sand, dirt and other debris on the ground can
cause damage to dry suit sock and compromise the
suit’s integrity.
CAUTION: Use extreme care when donning the dry suit.
Prior to donning, remove all rings, watches, earrings,
necklaces and eyeglasses that will cause damage to
wrist and neck seals. Footwear other than socks must
not be worn inside the dry suit.
Suit Preparation Prior to Donning
1. EnsurethattheVelcro®wristcoversareunfastenedandtheankle
gussets are unzipped and opened.
2. EnsureVelcro®waistadjustersareloosened.
3. Ensurethatthewaterproofentryzipperisfullyopened.
4. Ensure the suspenders are pulled out of the suit legs.
Donning the Suit
1. Slide your legs into the suit until your toes reach the end of the
socks.
2. Donthesuspenders.Ensuretheyarecrossedinbackbutnot
twisted.
3. Applytalcumpowderinsidewristseals.
4. Placetherightarmintotherightsleeve.
5. Carefullyplacetherighthandintotherightcuffbypointingthe
fingers straight, tucking the thumb underneath and inserting the
hand through the seal. Do not make a fist when putting your wrist
through the seal.
6. RolltheVelcro®wristcoversbackandrefastentoasnugfit.