MUTOH ViperTX Extreme User manual

User’s Guide
ViperTX Extreme
For Maintenance Kits, Spares,
Service and Support
Call: [phone]
E-mail: [e-mail]

User’s Guide ViperTX Extreme
AP-75340 - Revision 1.0 3
Copyright notice
COPYRIGHT © 4/11/09 Mutoh Europe nv All rights reserved.
Mutoh Europe nv reserves the right to modify the information contained in this manual at any
time without prior notice.
This document may not be reproduced by any means, in whole or in part, without written
permission of the copyright owner.
Mutoh furnished this document to support the ViperTX Extreme series printers. In
consideration of the furnishing of the information contained in this document, the party to
whom it is given, assumes its custody and control and agrees to the following:
The information herein contained is given in confidence, and any part thereof shall not be
copied or reproduced without written consent of Mutoh Europe nv
This document or the contents herein under no circumstances shall be used in the
manufacture or reproduction of the article shown and the delivery of this document shall not
constitute any right or license to do so.

User’s Guide ViperTX Extreme
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User’s Guide ViperTX Extreme
AP-75340 - Revision 1.0 5
Table of contents
Chapter 1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Compliance with the following regulations . . . . . . . . . . . . . . 10
1.2 Handling inks and waste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Warnings, cautions and notes . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Warning labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Front.................................................... 18
Rear - connections........................................ 19
2.2 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Printer .................................................. 20
Winding system .......................................... 22
2.3 Installation environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation environment requirements ....................... 23
Chapter3 Basics .................................... 25
3.1 Printing flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2 Switching the power ON/OFF. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Switching the power ON ................................... 28
Switching the power OFF .................................. 28
3.3 Perfect fabric handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Unwinder/winder 100...................................... 29
Ink gutter ................................................ 29

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Coated feeding cylinder.................................... 30
Pressure roller disabler tool ................................ 30
Fabric retainers........................................... 31
Ink absorbents ........................................... 32
Adjustable head height .................................... 32
3.4 Handling and loading fabrics . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cautions on handling fabrics ............................... 33
Cautions on storing fabrics ................................. 33
Loading fabrics........................................... 34
3.5 Features to improve print quality. . . . . . . . . . . . . . . . . . . . . . . 39
Nozzlecheck ............................................. 39
Head cleaning............................................ 40
Fabric feed compensation (step) ............................ 41
Pause option............................................. 44
3.6 Refilling ink cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.7 Replacing the waste bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.8 Relocating or transporting the printer. . . . . . . . . . . . . . . . . . . 47
Relocating the printer...................................... 47
Transporting the printer.................................... 47
Chapter 4 Periodical maintenance . . . . . . . . . . . . . . . . . . . . . . 51
4.1 Done by the end user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Overview ................................................ 52
Maintenance kits and cleaning.............................. 53
Daily maintenance at shutdown............................. 54
Weekly maintenance ...................................... 59
Other maintenance ....................................... 62
4.2 Done by an authorized Mutoh technician . . . . . . . . . . . . . . . . 67
Overview ................................................ 67
Partnumbers of the maintenance kits ........................ 67

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Chapter 5 Printer menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.1 How to work in the menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Main screen.............................................. 72
Menu screen............................................. 73
Changing between screens ................................ 73
5.2 Operation panel in standby mode . . . . . . . . . . . . . . . . . . . . . . 74
F1 - Feeding and Distance adjust ........................... 74
F2 - Cleaning the heads ................................... 75
F3 - Cancel print.......................................... 76
F4 - Operating the pressure rollers .......................... 76
ENTER - Print mode check................................. 76
5.3 Operation panel during printing. . . . . . . . . . . . . . . . . . . . . . . . 77
F1 - Distance Adjustment .................................. 77
F2 - Cleaning ............................................ 77
F3 - Cancel .............................................. 77
F4 - Pause............................................... 78
5.4 Menu overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.5 Setup menu 1/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
InkStatus ................................................ 80
OriginSet ................................................ 81
TestPrint ................................................ 82
FabricSet................................................ 83
5.6 Setup menu 2/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
PrintMode ............................................... 86
Command ............................................... 94
Layout .................................................. 95
Function................................................. 96
5.7 Setup menu 3/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
RollSetup................................................ 97
Centronics............................................... 97
Network ................................................. 98

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5.8 Setup menu 4/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Utility .................................................. 100
Initialization ............................................. 105
5.9 Setup menu 5/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
DataDump.............................................. 106
InkManager............................................. 106
5.10 Setup menu 6/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Head Unlock ............................................ 112
WiperClean ............................................. 113
TankChange ............................................ 113
TubingFlush ............................................ 113
5.11 Setup menu 7/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
VersionCheck ........................................... 114
Area ................................................... 114
Chapter 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.1 Introductions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
6.2 Failures and malfunctions of the printer. . . . . . . . . . . . . . . . 117
6.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Status messages ........................................ 123
Message type error and solutions .......................... 124
Data errors ............................................. 125
Command errors ........................................ 125
Errors requiring a restart.................................. 125
6.4 When fabrics jams occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.5 Emergency capping procedure . . . . . . . . . . . . . . . . . . . . . . . 126

1
User’s Guide ViperTX Extreme
Safety instructions
AP-75340 - Revision 1.0 9
Chapter 1 Safety instructions
Compliance with the following regulations . . . . . . . . . . . . . . . . . . . . . . . 10
Handling inks and waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warnings, cautions and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
This chapter explains the installation of ViperTX Extreme, warning terms that operators need
to know, caution items and warning labels on the printer main unit.
׳°±®¬¿²¬
When installing and operating this printer, be sure to follow the directions and
warnings in this guide.

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Safety instructions
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1.1 Compliance with the following regulations
The CE marking is a mandatory European marking for certain
product groups to indicate conformity with the essential health and
safety requirements set out in European Directives.
By affixing the CE marking, the manufacturer, his authorized
representative, or the person placing the product on the market or
putting it into service ensures that the item meets all the essential
requirements of all applicable EU directives and that the applicable
conformity assessment procedures have been applied.
Your product is designed and manufactured with high-quality
materials and components, which can be recycled and reused.
When this crossed-out wheeled bin submenu is attached to a
product, it means the product is covered by the European Directive
2002/96/EC - WEEE regulation.
Please inform yourself about the local separate collection system for
electrical and electronic products.
Please act according to local rules and do not dispose of your old
products with your normal household waste. The correct disposal of
your old product will help prevent potential negative consequences
for the environment and human health.
FCC
This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
ICES This Class A digital apparatus complies with Canadian ICES-003.

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Safety instructions
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1
1.2 Handling inks and waste
Before handling inks/ cleaning and their waste, CAREFULLY READ THE MATERIAL
SAFETY DATA SHEETS (MSDS) and the labels for important health, safety and
environmental information. Post these documents in the work area as required by federal or
local law. All safety data sheets are periodically updated. These sheets and their translations
can be found on ©©©ò³«¬±¸ò»«
Only use original manufacturer's ink and appropriate cleaning liquid. Before installing an
ink holder, shake it gently. Doing so will preserve print quality.
When ink is moved from a cold place to a warm place, keep the ink for three hours or more
in the new printing environment before printing.
Do not disassemble ink holder. Otherwise, ink may get in your eyes or on your skin. A
disassembled ink holder cannot be used either.
When refilling ink, use original manufacturer's ink. Our Mutoh printers are designed to use
original ink. If you use ink which are not produced by the original manufacturer:
printing might become blurred and the end of the ink in the holder might not be
detected correctly
Any problems caused by using an ink holder other than those recommended above will
not be covered by the warranty, and repair expenses will be paid by the customer.
For handling waste: see section 13 on the MSDS-sheet
Inks / Waste
General advice: wear safety glasses and gloves especially when handling the waste
ink.
After spill: remove contaminated clothing.
After inhalation: if difficulties occur after vapour/aerosol has been inhaled, remove to
fresh air and seek medical attention.
After skin contact: wash thoroughly with soap and water.
After eye contact: wash affected eyes for at least 15 minutes under running water
while the eyelids are held open.
After swallowing: rinse mouth and drink plenty of water. Never induce vomiting.

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Safety instructions
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1.3 Warnings, cautions and notes
Safety terms in this manual and the contents of warning labels attached to the printer are
categorized into the following three types, depending on the degree of risk (or the scale of
accident).
Read the following explanations carefully and follow the instructions in this manual.
1.4 Safety instructions
Machines must be installed according to Mutoh's Installation Guide also after moving
machines to another location; maintenance needs to be done according to the service
manual.
To prevent fire or electrical shock, never use a power supply source other than the one
rated for the product in the country where you purchased the product.
Use only the provided power cable. To prevent fire or electrical shock, follow the
instructions below when handling the power cable:
Do not cut or modify the cable.
Do not put heavy objects on the cable.
Do not bend, twist, knot or pull the cable.
Do not wire the cable near equipment that generates heat.
Do not use the cable with any other electrical device
Do not handle the cable with wet hands
Be aware of all caution and warning labels to avoid potentially hazardous situations.
To prevent fire or electrical shock, machines must be connected to a properly grounded
electrical power outlet. Do not connect the power cable to a power strip or a power source
shared by other electrical devices.
Make sure that no foreign substances such as dust etc. are stuck to the power plug.
Make sure that the power plug is firmly inserted to the edge of the power socket.
Do not disable any safety precautions systems.
Do not operate the unit unless all parts are mounted.
Safety terms Details
Important Must be followed carefully to avoid death or serious bodily injury.
Caution Must be observed to avoid bodily injury (moderate or light) or damage to
your equipment.
Notes Contains important information and useful tips on the operation of your
printer.

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Safety instructions
AP-75340 - Revision 1.0 13
1
Do not place the machine in the following areas. Doing so may result in the machine
tipping or falling over and causing injury.
Unstable surfaces
Sloping floors
Areas subject to vibration by other equipment
Do not stand on or place heavy objects on your machine. Doing so may result in the
machine tipping or falling over and causing injury.
Do not place the machine in humid and dusty areas or in areas exposed to flammables.
Doing so may result in electrical shock or fire.
Do not cover the ventilation hole of your machine with cloth, such as a blanket or table
cloth. Doing so could obstruct ventilation and cause fire.
Do not insert or drop metal or inflammable objects into openings, such as ventilation
outlets. Doing so may result in electrical shock and fire.
Stop using your machine if a liquid has been spilled into it. This may cause electrical shock
or fire. Switch the machine off as soon as possible, unplug the power cord, and contact
your local MUTOH dealer.
Be sure to power OFF the machine and unplug the power cable from the outlet before
cleaning the machine. Use a damp cloth to clean the machine. Do not use thinner,
benzene, alcohol or other active agents. Doing so may result in damage or paint peeling
from the casing.
Do not bend or pull the waste fluid tube. Doing so may cause waste fluid to leak out and
malfunction of the product.
Do not tilt the machine, place it against a wall or turn it upside down. Doing so may cause
ink to leak inside the machine. Movement after transport is also not covered by the
warranty.
To prevent back pains and other injuries, always work with at least 4 people to unpack or
move the machine. Keep the machine horizontally during transportation.
Do NOT transport the machine to another room without contacting your local Authorized
Mutoh Dealer.

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Safety instructions
14 AP-75340 - Revision 1.0
1.5 Warning labels
A safety label is used on parts of the printer which especially need your attention. Understand
the locations and the descriptions of the danger associated with each label before operating
the printer.
Ò±¬»
Make sure that all labels can be recognized. If text or illustrations cannot be
seen clearly, either clean or replace the label.
When cleaning labels, use a cloth with water or neutral detergent. Do not use a
solvent or gasoline.
If a warning label is damaged, lost or cannot be recognized, replace the label.
When replacing warning labels, contact your local Mutoh dealer.
Label Description
This label warns you to
be careful not to pinch
your fingers.
To obtain a constant an
good print quality, it is
highly recommended to
leave the front cover
closed during printing.
Be sure to disconnect
both the printer aswinder
power cable before
servicing the machine.
The device is a Class A
digital apparel which
complies with Part 15 of
the FCC rules and
Canadian ICES-003
ÌØ×Í ËÒ×Ì ØßÍ ÌÉÑ
ÐÑÉÛÎ ÍËÐÐÔÇ
ÝÑÎÜÍô ÉØÛÒ
É×ÒÜ×ÒÙ
ËÒ×Ì ×Í ÐÎÑÊ×ÜÛÜò
ÌÑ ÎÛÜËÝÛ ÌØÛ Î×ÍÕ
ÑÚ ÛÔÛÝÌÎ×ÝßÔ
ÍØÑÝÕô Ü×ÍÝÑÒÒÛÝÌ
ßÔÔ ÐÑÉÛÎ ÍËÐÐÔÇ
ÝÑÎÜÍ ÞÛÚÑÎÛ
ÍÛÎÊ×Ý×ÒÙò
ÝßËÌ×ÑÒ

User’s Guide ViperTX Extreme
Safety instructions
AP-75340 - Revision 1.0 15
1
It is very important to
have the latest firmware
installed on your printer
before performing the
first ink load. Bugfixes or
other innovative features
may be implemented in a
newer firmware.
Some parts need to be
removed first before
powering ON the print.
Theswingbarsare fragile
and the complete
winding systemhas been
calibrated.
To avoid distortion of the
printer, it is prohibited to
lift the printer with a
forklift.
Serial label of the
machine.
1. Machine type
xx = 65 or 90 inch
2. Serial number
3. Electrical specs
4. CE mark
5. WEEE mark
Label Description
ËÒ×Ì ó ÌÈÛè﨨
ÓËÌÑØ Û«®±°» ÒòÊò
ß®½¸·³»¼»--¬®¿¿¬ ïí
Þ ó èìðð ѱ-¬»²¼»
Í»®·¿´Òp ÛȨÕ󨨨¨¨¨ Ó¿¼» ·² ÞÛÔÙ×ËÓ
Ó¿²«º¿½¬«®»¼ æ îððç
ʱ´¬¿¹» æ
Ú®»¯«»²½§ æ
Ý«®®»²¬ æ
ßÝ ïððóïîðÊ ñ îîðóîìðÊ
êð ñ ëð ئ
ïîß ñ êß
ï
î
í
ì ë

User’s Guide ViperTX Extreme
Safety instructions
16 AP-75340 - Revision 1.0
Refer to ײµÓ¿²¿¹»® â Ó¿²«¿´ ³±¼» ±² °¿¹» ïðé for all the
other possible ink configurations and ink cassette order.
Ink label order label. To
know in which order the
ink cassettes have to be
inserted.
An overview of all the
necessary periodical
maintenance by the end
user. Be sure to perform
the maintenance
properly.
Label Description
ïÝïØ
Û¨¬®òî¨ì
Þ´¿½µ
Þ´¿½µ Þ´¿½µ
ï¨è
Ç»´´±©
ݧ¿²
Ó¿¹»²¬¿
Í°±¬½±´±® î Ç»´´±©
Ó¿¹»²¬¿
Ó¿¹»²¬¿
Ç»´´±© ݧ¿²
ݧ¿² Í°±¬½±´±® ï Í°±¬½±´±® í Í°±¬½±´±® ì

2
User’s Guide ViperTX Extreme
Product overview
AP-75340 - Revision 1.0 17
Chapter 2 Product overview
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Front.........................................................18
Rear-connections..............................................19
Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Printer .......................................................20
Keys.....................................................20
LCDandLED’s.............................................21
Windingsystem................................................22
Installation environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation environment requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Product overview
18 AP-75340 - Revision 1.0
2.1 Printer
2.1.1 Front
N° Description Function
ïOperation panel Sets the operational conditions, the status of
the printer, and other functions.
îFront cover
Keeps the operator safe from the drive parts
of the printer while it is operating. Only open
and/or close the cover to perform following
operations:
Fabric setting and replacement
Maintenance of the printer
Cleaning the printer
íPressure rollers To press the fabric from above and keep it flat
when printing.
ìLeft maintenance cover 1 Cover which can be opened easily for
periodical maintenance.
ëStand Used to install the printer on a flat surface.
Standard with the unit is the UW/W 100.
êGutter To catch the rest ink.

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Product overview
AP-75340 - Revision 1.0 19
2
2.1.2 Rear - connections
éAdditional coated feeding cylinder Support the fabric during printing
èWaste bottle To collect the waste ink during printing
çInk slots This is the place for installing ink cassettes.
ïð Swingbar To keep the fabric under tension
ïï Roll unit Roll units of the UW/W 100 to wind up the
media
ïî PCB box PCB Box of the UW/W 100
ïí Operation panel UW/W 100 Controls the UW/W 100
N° Description Function
ï
î
í
ì
ë
N° Description
ïNetwork interface connector
îCentronics connector
íFootswitch connector
ìPower cable connector
ëOptional bulk ink system connector

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Product overview
20 AP-75340 - Revision 1.0
2.2 Operation panel
2.2.1 Printer
Keys
é èç ê
ïð
ïï
ïî
ïí
ï
î
ì
í
ë
N° Name In the main screen In the setup menu
ïSwitch the power ON/OFF Switch the power ON/OFF
îExecutes the function assigned to F1 Executes the function assigned to F1
íExecutes the function assigned to F2 Executes the function assigned to F2
ìExecutes the function assigned to F3 Executes the function assigned to F3
ëExecutes the function assigned to F4 Executes the function assigned to F4