Napoleon BGNV42N User manual

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W415-0377 / E / 11.26.07
W415-0377 / E / 11.26.07
$10.00

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W415-0377 / E / 11.26.07
PG 2-4 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
5 VENTING
Vent Safety Switch
Hi Limit Switch
Venting Action Check
6-7 INSTALLATION
Gas Installation
Framing
Nailing Tab Installation
Mantel Clearances
8-9 FINISHING
Louvre Bracket Installation
Door Removal & Installation
Louvre Installation
Logo Placement
Log Placement
Charcoal & Glowing Embers
PG10 OPTIONAL BLOWER INSTALLATION
11 OPTIONAL FAN INSTALLATION
OPTIONAL THERMOSTATIC SENSOR
12-13 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
13 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustment
14 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories
15-16 TROUBLE SHOOTING GUIDE
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
• Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid
burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These
screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting
system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified
service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace
area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace
and to replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf
Steel Ltd.
• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox-
ide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding
combustible materials to overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
!
WARNING

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W415-0377 / E / 11.26.07
NAPOLEON® products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer,
receives the quality product that you expect from NAPOLEON®.
NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against
defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel
burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing,
porcelainized enamelled components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch,
switches, wiring, remote control, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a
predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on
the warranty registration card filed with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON® dealer and is subject to the following conditions
and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with
the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify
this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain
enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON® will
replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses
are not covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any
event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fireplace and any other warranties expressed or implied with respect to this
product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON®.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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W415-0377 / E / 11.26.07
Do not use abrasive cleaners to clean plated parts. Buff lightly with
a clean dry cloth. The fireplace is factory equipped with 3/16" thick
tempered glass. Use only replacement glass available from your
Napoleon® dealer.
Do not substitute materials.
Clean the glass after the first 10 hours of operation with a recom-
mended gas fireplace glass cleaner. Thereafter clean as required.
Do not clean glass when hot!
If the glass is not kept clean permanent discolouration and / or
blemishes may result.
Use only accessories designed for and listed with
your specific fireplace.
Provide adequate ventilation and combustion air. Provide ad-
equate accessibility clearance for servicing and operating the
fireplace. Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a minimum
of 48" away from the front face of the unit.
For safe and proper operation of the fireplace follow the venting
& operating instructions exactly.
Provide a means for visually checking the vent connection to
the fireplace after the fireplace is installed.
In order to avoid the possibility of exposed insulation and vapour
barrier coming into contact with the fireplace body, it is recom-
mended that the walls of the fireplace enclosure be 'finished'
(i.e.: drywall/sheetrock) as you would finish any other wall of
the home. This will ensure that clearance to combustibles is
maintained within the cavity.
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED
BY A QUALIFIED INSTALLER to conform with local codes. Installa-
tion practices vary from region to region and it is important to know
the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36".
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
In absence of local codes, install the fireplace to the current National
Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Instal-
lation Codes.
The fireplace and its individual shut off valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 psig (3.5 kPa). The
fireplace must be isolated from the gas supply piping system by clos-
ing its individual manual shut off valve during any pressure testing
of the gas supply piping system at test pressures equal to or less
than 1/2 psig (3.5 kPa).
When the fireplace is installed directly on carpeting, vinyl tile or
other combustible material other than wood flooring, the fireplace
shall be installed on a metal or wood panel extending the full width
and depth.
If the optional fan or blower is installed, the junction box must be
electrically connected and grounded in accordance with local codes.
In the absence of local codes, use the current CSA C22.1 CANADIAN
ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL
ELECTRICAL CODE in the United States.
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-
FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum
input for the fireplace is 28,500 BTU/h for natural gas and propane.
When the fireplace is installed at elevations above 4,500ft, and in the
absence of specific recommendations from the local authority having
jurisdiction, the certified high altitude input rating shall be reduced at
the rate of 4% for each additional 1,000ft.
Minimum inlet gas supply pressure is 4.5" water column for natural
gas and 11" water column for propane. Maximum inlet gas pressure
is 7" water column for natural gas and 13" water column for propane.
Manifold pressure under flow conditions is 3.5" water column for
natural gas and 10" water column for propane.
This fireplace is approved for bedroom and bed-sitting room instal-
lation.
No external electricity (110 volts or 24 volts) is required for
the gas system operation. Expansion / contraction noises dur-
ing heating up and cooling down cycles are normal and are to be
expected.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS, AND PLATED PARTS
FIGURE 1

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This is a vented appliance and must be connected to a chimney in
accordance with the current installation codes. In absence of local
codes, install to the current National Fuel Gas Code, ANSI Z223.1,
or the current CAN/CGA B149, Installation Codes. This model can
be common-vented.
A minimum six inch diameter (6"ø) B-vent or class Avent is required. A
minimum 10' vent height is required. Secure the B-vent to the exhaust
collar on the stove top with 3 screws. In cold climates, the use of a
B-vent and an insulated chase is recommended.
This thermally activated switch, located in front of the draft hood,
senses an increase in temperature and acts as a safety shut-off (See
'A' below). It shuts down the gas to the main burner in the event of a
severe downdraft of air or a blocked or disconnected chimney flue. If
the flue is blocked or has no "draw", the safety switch will automatically
shut off the supply of gas to the main burner within 10 minutes.
This switch must be manually reset by depressing the plunger.
Refer to Figure 2.
Tampering with the safety switch can result in carbon monoxide
poisoning and possible death.
This thermally activated switch, located in front of the draft hood,
senses an increase in temperature and acts as a safety shut-off (See
'A' below). It shuts down the gas to the main burner in the unlikely
event of the unit overheating. The HI Limit switch will automatically
reset after the unit has cooled down, resuming gas flow to the main
burner.
A test for correct venting action must be made before the in-
stalled unit can be left with the customer.
Follow the procedure below:
1. Close all doors and windows in the room / start exhaust fans in the
home / turn the fireplace blower off (if so equipped).
2. Set controls to "high" and light the unit.
3. Wait 5 minutes. Light a match and hold to the front of the draft
hood. FIGURES 4 & 5.
Venting action is satisfactory, if smoke and flames are drawn into
the draft hood.
Venting action is unsatisfactory, if the smoke spills back, and the
flame splays outward. If venting action is unsatisfactory, turn off the
unit, wait 10 minutes and try again. If the smoke is still not drawn
into the draft hood, turn the unit off and check for vent blockage or
restriction. If necessary, consult with a qualified inspector.
The Vent Safety or Hi Limit switches must not be adjusted or
disabled.
In the event that either switch or any associated parts are ex-
changed, only original manufacturer's parts must be used.
FIGURE 3 VALVE
THERMOSTAT OR
WALL SWITCH
VENT SAFETY
SWITCH
HIGH LIMIT
SWITCH
VENTING
VENT SAFETY SWITCH
HIGH LIMIT SWITCH
VENTING ACTION CHECK
FIGURE 2
PLUNGER
B
AHI LIMIT
SWITCH
1
2
3
TPTH THTP
FIGURE 4
FIGURE 5

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It is best to frame your fireplace after it is positioned. Use 2x4's and
frame to local building codes. FIGURE 7-9.
Note: In order to avoid the possibility of exposed insulation or
vapour barrier coming in contact with the fireplace body, it is recom-
mended that the walls of the fireplace enclosure be “finished” (ie:
drywall/sheetrock), as you would finish any other outside wall of a
home. This will ensure theat clearance to combustibles is maintained
within the cavity.
It is not necessary to install a hearth extension with this fireplace
system.
Proceed once the vent installation is complete.
NOTE: All gas connections must be contained within the fire-
place when complete.
1. Move the fireplace into position and secure to the floor through
the 1/4" holes located at either side of the base.
2. The fireplace is designed to accept 3/8" gas supply line. The
fireplace is equipped with a 3/8" manual shut-off valve.
3. Connect the gas supply in accordance to local codes. In the
absence thereof, install according to the National Installation Code.
4. When flexing any gas line, support the gas valve so that the
lines are not bent or kinked.
5. Check for gas leaks by brushing on a soap and water solu-
tion.
DO NOT USE OPEN FLAME.
Purge all gas lines with the glass door of the stove removed.
Assure that a continuous gas flow is at the burner before re-
installing the door.
FIGURES 7
GAS INSTALLATION
FRAMING
INSTALLATION
FIGURE 8
FIGURE 6
FIGURE 9
Minimum clearance to combustible construction
from fireplace:
Framing:
Sides, back, bottom and top 0" to stand-offs
of the unit
Recessed depth 22"
Vent 1" (B vent)
Finishing:
Sides, back, bottom and top of unit 0"
Enclosure top 72" from bottom of unit
Ceiling 72" from bottom of unit
For ease of accessibility, an optional remote wall switch may be
installed in a convenient location. A 20' length of millivolt wire is
connected to the gas valve for the wall switch. However, if a greater
length is required route 2-strand (solid core) millivolt wire through the
electrical hole located at the bottom left side of the unit. The recom-
mended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the gas valve.
Do not connect either the wall switch, thermostat or gas valve
directly to 110 volt electricity.
OPTIONAL WALL SWITCH
INSTALLATION
FIGURE 10
When roughing in the fireplace, raise the fireplace to accommodate
for the thickness of the finished floor materials, i.e. tile, carpeting,
hard wood, which if not planned for will interfere with the opening
of the lower access door and the installation of many decorative
flashing accessories.
Objects placed in front of the fireplace must be kept a minimum of 4
feet away from the front face.

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NAILING
TAB
1) Attach the nailing tabs to the corner posts using the 2
sheet metal screws supplied. Secure through
the centre of the top and bottom
slots in the nailing tab and then
through the existing holes in the
corner posts.
If there are no existing holes, follow
these instructions:
Position the nailing tab so that the
front face is offset with the front
edge of the corner post (approx. ½").
Centre the nailing tab vertically on
the corner post.
Figure 12 a.
Drill through the centre of the top and bottom
slots in the nailing tab. Secure using the two sheet metal
screws supplied. This allows the nailing tab to slide back
and forth for desired framing. Figure 12 b.
2) To determine the final location of the nailing tab you must first
determine the thickness of your finishing material (i.e. drywall). This
will determine the dimension from the front edge of the corner post
to the nailing tab. Once the nailing tab is in the desired location,
drill through the centre hole of the nailing tab. Secure with a sheet
metal screw*. Figure 12 c.
* Additional set screws may be installed.
FIGURE11
FIGURES 12a-c
TOP
SLOT
FINISHING
MATERIAL
CORNER
POST
NAILING
TAB
C
CENTRE
HOLE
NAILING TAB INSTALLATION
AB
FIGURE 13b
Combustible materials may be installed flush with the front of the
fireplace but must not cover any of the black face-areas of the fire-
place. Non-combustible material (brick, stone or ceramic tile) may
protrude in these areas.
Combustible mantel clearance can vary according to the mantel
depth. Use the graph to help evaluate the clearance needed. Fig-
ures 13a-c.
MINIMUM MANTEL AND
ENCLOSURE CLEARANCES
FIGURE 13a
The fireplace requires a minimum enclosure height of 72". For tem-
perature requirements, the enclosure space around and above the
fireplace must be left unobstructed.
FIGURE 13c

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FIGURE 17
UPPER LOUVRES
Insert the louvre tabs into the slots
located at the top left and right cor-
ners of the unit.
SLOT
TAB
A
LOWER LOUVRES
Insert the hinge clips into the slots
located at the bottom left and right
corners of the unit.
To remove the louvres, pull the back
tabs of the clips forward, while push-
ing the louvre assembly back. Lift
the clip.
B
HINGE
CLIP
SLOT
Remove the backing
of the logo supplied
and place on the
glass viewing door,
as indicated.
LOGO PLACEMENT
FIGURE 18
LOGO
½"
½"
FINISHING
A
B
L42 LOUVRE INSTALLATION
PHAZERTM logs and glowing embers, exclusive to Napoleon® Fire-
places, provide a unique and realistic glowing effect that is different
in every installation. Take the time to carefully position the glowing
embers for a maximum glowing effect. Log colours may vary. During
the initial use of the fireplace, the colours will become more uniform as
colour pigments burn in during the heat activated curing process.
1. Place the cutout in the bottom of log W135-0297 behind the pilot
assembly. Rest the log against the back wall of the firebox.
2. Move the two small logs (W135-0298 & W135-0299) into position,
lining up the studs located on the burner with the holes on the bottom
of the logs.
3. Tear the glowing embers into pieces and place along the front
row of ports covering all of the burner area in front of the small
logs (W135-0298 & W135-0299). Care should be taken to shred the
embers into thin, small irregular pieces as only the exposed edges
of the fibre hairs will glow. The ember material will only glow when
exposed to direct flame; however, care should be taken to not block
the burner ports. Blocked burner ports can cause an incorrect flame
pattern, carbon deposits and delayed ignition. PHAZERtm logs glow
when exposed to direct flame.
4. Place the bottom of the left crossover log (W135-0300) onto the
stud on the left side of the log support. The top of the log should rest
in the pocket on the back log.
LOG PLACEMENT
FIGURES 19a-e
GLOWING EMBERS

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5. Place the bottom of the right crossover log (W135-0302) onto
the stud on the right side of the log support. The top of the log
should rest in the pocket on the left crossover log (W135-0300).
CHARCOAL EMBERS
VERMICULITE
CHARCOAL LUMPS
Randonly place the charcoal embers along the front and sides of
the log support tray in a realistic manner. Fine dust found in the
bottom of the bag should not be used.
Sprinkle vermiculite around the charcoal embers.
Note: Both charcoal embers and vermiculite are not to be
placed on the burner.
Place the lumps between the logs in a realistic manner taking care
not to block any of the burner ports.
FIGURE 24
Attach the connectors from the black and white wires to the thermodisc
and secure the ther-
modisc bracket to the
securing stud at the
bottom left of the unit
using a lock washer
and wing nut. En-
sure that the ther-
modisc touches
the firebox wall.
Attach the connectors from the black and red
wires to the blower.
Attach and secure the variable speed switch
using the nut provided. Plug the harness cord
into the receptacle.
The wire harness provided in this kit is a
universal harness. When installed, ensure
that any excess wire is contained, pre-
venting it from making contact with moving or hot objects.
Because the blower is thermally activated, when turned on, it
will automatically start approximately 15 minutes after lighting
the fireplace and will run for approximately 30-45 minutes after
the fireplace has been turned off. Use of the fan increases the
output of heat.
Drywall dust will penetrate into the blower bearings causing
irreparable damage. Care must be taken to prevent drywall dust
from coming into contact with the blower or its compartment.
Any damage resulting from this condition is not covered by the
warranty policy.
INSTALLATION TO BE DONE
BY A QUALIFIED INSTALLER
and must be electrically con-
nected and grounded in ac-
cordance with local codes. In
the absence of local codes,
use the current CSA C22.1
CANADIAN ELECTRICAL CODE in
Canada or the ANSI/NFPA 70
NATIONAL ELECTRICAL CODE in the
United States.
The three slots allow
ease of adjustment
of the blower. For a
quiet running blower,
do not allow the as-
sembly to sit on the
firebox base.
Slide the vibration re-
ducing pad (A) into the clip and onto the threaded stud (B) at the
other end, piercing a hole into the pad. The blower must be able to
be positioned entirely onto the pad.
Tilt the blower onto its side. Slide it past the controls and into the
clip (C). Secure to the threaded stud using the lock washer and wing
nut provided. Ensure that the blower does not touch the fireplace
base or the firebox.
OPTIONAL BLOWER INSTALLATION
FIGURE 21 FIGURE 25
FIGURE 20
C
A
B
FIGURE 22 FIGURE 23

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FIGURE 27
Position the vibration reducing pad into the clip and
onto the threaded stud at the other end, piercing
a hole into the pad. The fan assembly must be
able to be positioned entirely onto the pad.
Slide the fan assembly past the controls and
and into the clip. Secure using the lock
washer and nut provided.
Plug the harness cord connectors
onto the connections of the fan as
illustrated. Plug the power cord into
the receptacle.
ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED IN-
STALLER and must be connected and grounded in accordance with
local codes. In the absence of local
codes, use the current CSA C22.1 CA-
NADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE
in the United States.
The wire harness provided in this kit is a
universal harness. When installed, en-
sure that any excess wire is contained,
preventing it from making contact with
moving or hot objects.
FIGURE 26
OPTIONAL FAN INSTALLATION
Attach and secure the sensor assembly bracket to the securing stud
located next to the receptacle/junc-
tion box at the bottom left of the unit
using the lock washer and wing nut.
Ensure that the thermodisc touches
the firebox wall.
Plug the power cord back into the
receptacle.
When installed, ensure that any ex-
cess wire is contained, preventing it
from making contact with moving or
hot objects.
FIGURE 29
FIGURE 28
This optional kit is meant to be used only in conjunction with the GD65
Fan Kit, shown above, which may be ordered from your Wolf Steel /
Napoleon® dealer.
With the thermostatic sensor option, the fan, when turned on, becomes
thermally activated, and will automatically run approximately 10 minutes
after the fireplace has been lit
and for approximately 30-45
minutes after the fireplace has
been turned off.
Use of the fan increases the
output of heat.
Unplug the power cord from
the receptacle. Connect all
wires as shown.
THERMOSTATIC SENSOR CONTROL
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach
your gas supplier,
call the fire depart-
ment.
A. This fireplace is equipped with a pilot which must be lit by hand while
following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and
next to the floor because some gas is heavier than air and will set-
tle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools. If
the knob will not turn by hand, do not try to repair it. Call a qualified
service technician. Force or attempted repair may result in a fire or
explosion.
D. Do not use this fireplace if any part has been under water. Immedi-
ately call a qualified service technician to inspect the fireplace and
replace any part of the control system and any gas control which
has been under water.
WARNING: The gas valve has an interlock device which will not allow
the pilot burner to be lit until the thermocouple has cooled. Allow ap-
proximately 60 seconds for the thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be turned from pilot
to off unless the knob is depressed slightly.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas including
near the floor. Stop! Follow "B" in the above safety information on
this label. If you don't smell gas go the next step.
5. Turn gas knob counter-clockwise to pilot.
6. Depress slightly and hold gas knob while lighting the pilot with the push
button ignitor. Keep knob depressed for one minute, then release. If
pilot does not continue to burn, repeat steps 3 through 5.
7. With pilot lit, depress and turn gas knob counter-clock-wise
to on.
8. If equipped with remote on-off switch/thermostat, main burner may
not come on when you turn valve to on. Remote switch must be in
the on position to ignite burner.
9. Turn on all electric power to the fireplace.
1. Turn off all electric power to the fireplace if service is to be per-
formed.
2. Push in gas control knob slightly and turn clockwise t o
off. Do not force.
When lit for the first time, the fireplace will emit a slight odour for a few
hours. This is a normal temporary condition caused by the curing of
the logs and the "burn-in" of internal paints and lubricants used in the
manufacturing process and will not occur again.
After extended periods of non-operation such as following a vacation or
a warm weather season, the fireplace may emit a slight odour for a few
hours. This is caused by dust particles in the heat exchanger burning off.
In both cases, open a window to sufficiently ventilate the room.
Purge all gas lines with the glass door of the fireplace removed.
Assure that a continuous gas flow is at the burner before install-
ing the door.
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING: WHAT TO DO IF YOU SMELL GAS
LIGHTING INSTRUCTIONS
TO TURN OFF GAS
GAS KNOB

11
W415-0377 / E / 11.26.07
Adjust the pilot screw to provide properly sized flame. Turn in a
clockwise direction to reduce the gas flow.
Closing the air shutter will cause a more yellow flame, but can lead
to carboning. Opening the air shutter will cause a more blue flame,
but can cause flame lifting from the burner ports. The flame may not
appear yellow immediately; allow 15 to 30 minutes for the final flame
colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A
QUALIFIED GAS INSTALLER!
Air shutter is accessed beside gas valve
3. Check to see that all burner ports are burning. Clean out any of
the ports which may not be burning or are not burning properly.
4. Check to see that the pilot flame is large enough to engulf the
thermocouple and thermopile and reaches toward the burner with
the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all open-
ings when the gas knob for the burner is turned on. A 5 to 10 second
total light-up period is satisfactory. If ignition takes longer, consult
your Napoleon® dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of the door
is not broken or missing. Replace if necessary.
FIGURE 30
FIGURE 33
FIGURE 32
Turn off the gas and electrical power before servicing the
fireplace.
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing. This fireplace and its venting
system should be inspected before use and at least annually by a
qualified service person. The fireplace area must be kept clear and
free of combustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must not be
obstructed.
1. In order to properly clean the burner and pilot assembly, remove
the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening
and the area surrounding the logs clean by vacuuming or brushing,
at least once a year.
MODEL BGNV42
NG 1/8"
LP 5/16"
FIGURE 33 (not exactly as shown)
MAINTENANCE
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
FIGURE 31
VENTURI
VENTURI ADJUSTMENT

12
W415-0377 / E / 11.26.07
# PART No. DESCRIPTION
24 GDL42K LOUVRE KIT - upper & l ower - bl ack
24 GDL42PB LOUVRE KIT - upper & l ower - pol ished br ass
24 GDL42SS LOUVRE KIT - upper & l ower - br ushed stainl ess st eel
25 L42K LOUVRE KIT - upper & l ower - bl ack
25 L42PB LOUVRE KIT - upper & l ower - pol ished br ass
25 L42SS LOUVRE KIT - upper & l ower - br ushed stainl ess st eel
26 GDOI42BG ORNAMENTAL INSET - br ushed gol d
26 GDOI42K ORNAMENTAL INSET - bl ack
26 GDOI42G ORNAMENTAL INSET - gol d
26 GDOI42SS ORNAMENTAL INSET - stainl ess st eel
27* W690-0001 MILLIVOLT THERMOSTAT
28* W660-0010B REMOTE CONTROL - advantage
28* W660-0011B REMOTE CONTROL - advantage pl us
29* W660-0013 MODULATING THERMOSTATIC HAND HELD REMOTE
30* GD825N MODULATING VALVE REGULATOR f or W660-0013 - ng
30* GD825P MODULATING VALVE REGULATOR f or W660-0013 - p
31 GZ550-1KT BLOWER KIT
32* GD65 FAN KIT
33* GD36 THERMOSTATIC SENSOR CONTROL KIT f or use wit h gd65 onl y
34* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE
35 GA-566 HOT AIR DISTRIBUTION KIT
36* W690-0005 THERMOSTAT - 110V f or use wit h GA-566 onl y
37* GA-70 EXTENSION KIT - 5 f t
38 GA-72 HOT AIR EXHAUST KIT
# PART NO. DESCRIPTION
1 W357-0001 PIEZO IGNITER
2 W680-0004 THERMOPILE
3 W680-0005 THERMOCOUPLE**
4 W010-0800 NATURAL GAS PILOT ASSEMBLY - sit
4 W010-0801 PROPANE GAS PILOT ASSEMBLY - sit
5* W660-0005 ON/OFF TOGGLE SWITCH
6 W455-0069 NATURAL GAS PILOT INJECTOR
6 W455-0068 PROPANE GAS PILOT INJECTOR
7 W725-0035 NATURAL GAS VALVE
7 W725-0034 PROPANE VALVE
8* W385-0245 NAPOLEON® LOGO
9* W660-0005 STANDARD WALL SWITCH
10* W750-0051 20FT OF WIRE
11 W010-0877 PAN BURNER
12 GL-658 LOG SET
13* W361-0016 GLOWING EMBERS
14* W550-0001 CHARCOAL EMBERS
15* W550-0002 CHARCOAL LUMPS
16 W135-0297 BACK LOG (#1)
17 W135-0300 LEFT CROSSOVER LOG (#4)
18 W135-0302 RIGHT CROSSOVER LOG (#6)
19 W135-0298 SMALL LEFT LOG (#2)
20 W135-0299 SMALL RIGHT LOG (#3)
21 W010-0770 BLACK DOOR c/w GLASS
22 W455-0072 #39 NATURAL GAS ORIFICE
22 W455-0059 #53 PROPANE GAS ORIFICE
23* W361-0014 VERMICULITE
** WARNING: THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN
INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST
ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.
Contact your dealer or the factory for questions concerning prices
and policies on replacement parts. Normally all parts can be ordered
through your Napoleon® dealer or distributor.
When ordering replacement parts always give the following infor-
mation:
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
FOR WARRANTY REPLACEMENT PART S, APHOTOCOPY OF THE ORIGI-
NAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
REPLACEMENTS
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER
INFORMATION, CONTACT YOUR NAPOLEON® DEALER.
REPLACEMENT PARTS ACCESSORIES

13
W415-0377 / E / 11.26.07
Pilot will not light. - check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
No spark at pilot burner
- fill the tank.Out of propane gas
Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode
tip and the pilot burner. To ensure proper electrode location, tighten securing nut
(finger tight plus 1/4 turn).
No gas at the pilot burner - check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
Main burner goes out;
pilot goes out.
Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"
Faulty thermocouple. - replace.
Main burner goes out;
pilot stays on.
Pilot flame is not large enough or
not engulfing the thermopile
- turn up pilot flame.
- replace pilot assembly.
Thermopile shorting - clean thermopile connection to the valve. Reconnect.
- replace thermopile / valve.
Remote wall switch wire is too
long; too much resistance in the
system.
- shorten wire to correct length or wire gauge.
Faulty thermostat or switch. - replace.
Vent safety switch has opened.
(Tripped)
Hi Limit switch has opened.
(Tripped)
- Vent has become blocked or disconnected. Correct. See Figure 2.
- Unit has overheated. See Figure 2
Pilot goes out when the
gas knob is released.
The gas valve has
an interlock device
which will not allow
the pilot burner to be
lit until the thermo-
couple has cooled.
Allow approximately
60 seconds for the
thermocouple to
cool.
System is not correctly purged. - purge the gas line with the glass door open.
Out of propane gas. - fill the tank.
Pilot flame is not large enough - turn up the pilot flame.
- gently twist the pilot head to improve the flame pattern around the thermo-
couple.
Pilot flame is not engulfing the
thermocouple.
Thermocouple shorting / faulty. - loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
Faulty valve. - replace.
Pilot burning; no gas
to main burner; gas
knob is on 'HI'; wall
switch / thermostat
is on.
Themostat or switch is defec-
tive.
- connect a jumper wire across the wall switch terminals; if main burner lights,
replace switch / thermostat.
Main burner orifice is plugged. - remove stoppage in orifice.
Faulty valve.
Vent safety switch has opened.
(Tripped)
Hi Limit switch has opened. (Tripped)
- replace.
- Vent has become blocked or disconnected. Correct. See Figure 2.
- Unit has overheated. See Figure 2
Wall switch wiring is defective. - disconnect switch wires & connect a jumper wire across terminals 1 & 3; if the
main burner lights, check the wires for defects and / or replace wires.
TROUBLE SHOOTING GUIDE
SYMPTOM PROBLEM TEST SOLUTION
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.
Pilot goes out while
standing; Main burner
is in 'OFF' position.
Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, diminishes or extin-
guishes, especially when main burner ignites. Monitor appliance supply working
pressure.
- check if supply piping size is to code. Correct all undersized piping.

14
W415-0377 / E / 11.26.07
White / grey film
forms.
Sulphur from fuel is being depos-
ited on glass, logs or combustion
chamber surfaces.
- clean the glass with a recommended gas fireplace glass cleaner. DO NOT
CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become permanently
marked.
Flames are consist-
ently too large or too
small. Carboning oc-
curs.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3
turns and then placing pressure gauge tubing over the test point. Gauge should
read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water
column for propane. Check that main burner is operating on "HI".
Outlet pressure can be checked the same as above using screw (B). Gauge
should read 3.5" water column for natural gas or 10" water column for propane.
Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS
CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.
Leak test with a soap and water solution.
Unit is over-fired or under-fired.
Remote wall switch is
in "OFF" position; main
burner comes on when
gas knob is turned to
"ON" position.
Wall switch is mounted upside
down
- reverse.
Faulty valve. - replace.
- replace.Remote wall switch is ground-
ing.
- check for ground (short); repair ground or replace wire.
Remote wall switch wire is
grounding.
Carbon is being de-
posited on glass, logs
or combustion cham-
ber surfaces.
Flame is impinging on the logs
or combustion chamber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size as specified
by the rating plate values.
- check to ensure proper venting action
Air shutter has become blocked - ensure air shutter opening is free of lint or other obstructions.
Exhaust fumes
smelled in room,
headaches.
Fireplace is spilling. - check for chimney blockage
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Main burner flame is
a blue, lazy, transpar-
ent flame.
Not enough combustion air - room is in negative pressure; increase fresh air supply
SYMPTOM PROBLEM TEST SOLUTION