Napoleon HD81 User manual

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INSTALLATION AND
OPERATION INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada s(705)721-1212 sfax(705)722-6031
www.napoleonreplaces.com s[email protected]
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
● Do not try to light any appliance.
● Do not touch any electrical switch; do not use
any phone in your building.
● Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
● If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
SAFETY INFORMATION
Certified for Canada and United States using ANSI/CSA Methods.
If the information in these instructions are not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
!
WARNING
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
B81NG
NATURAL GAS
B81PG
PROPANE
HD81
GLASS BURNER
ASSEMBLY
APPLY BURNER IDENTIFICATION LABEL FROM CARTON
IDENTIFICATION
No. MODEL NO.
$10.00

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2.2.1 Attach the burner assembly to the rebox
base with the screws supplied, making sure
the pilot assembly is closest to the valve
access opening.
FIGURE 2.2.2
NOTE: Changes, other than editorial, are denoted by a line in the margin.
TABLE OF CONTENTS
1.0 GENERAL INFORMATION 2
2.0 INSTALLATION 2
2.1 ACCESS PANEL 2
2.2 BURNER ASSEMBLY 2
2.3 BULKHEADS 3
2.4 NIGHT LIGHT™ INSTALLATION 4
2.5 PORCELAIN BASE INSTALLATION 4
3.0 ADJUSTMENT 6
3.1 FLAME CHARACTERISTICS 6
3.2 VENTURI ADJUSTMENT 6
3.0 REPLACEMENTS 7
4.0 NOTES 8
2.1.1 Once either door is removed (see
Installation Instructions), remove the
valve access panel and the 4 retaining
brackets located at the top of the
rebox.
FIGURE 2.1.1
2.1 ACCESS pANEL
2.0 INSTALLATION
Retaining
Brackets
Access
Panel
Valve
Access
Opening
2.2 BurNEr ASSEmBLy
Burner
Assembly
Pilot
Assembly
1.0 gENErAL INFOrmATION
This glass burner assembly is approved for use in the HD81 gas replace only. It is not approved for use as a
stand alone appliance or in conjunction with any other appliance.

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2.3 BuLkhEAdS
NOTE: Bulkhead covers need to be removed.
2.3.1 Connect the gas ex lines and the pilot line to
the gas bulkheads located under the valve
access opening. Be sure to match up the gas
manifold marked with a green dot with the
center bulkhead, also marked with a green
dot. Care must be taken to ensure the pilot
line isn’t damaged and ensuring gas tight
connections are made.
2.3.2 Connect the pilot electrode leads to the
bulkhead. The leads can only t one way. You
need to match the 1/4” ag with the 1/4”
bulkhead spade and the 3/16” ag with the
3/16” spade.
Gas
Bulkheads
Green
Dots
Pilot
Bulkhead
Pilot
Electrode
Leads
Pilot
Electrode
FIGURE 2.3.1
FIGURE 2.3.2
2.3.3 Ensure the 2 venturi tubes are over the
orices before lighting.
2.3.4 Check for gas leaks by brushing on a soap
and water solution. Do not use open ame.
2.3.5 After leak test has been performed re-install
access panel with gasket.
Venturi
Tube
Orice
FIGURE 2.3.3

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2.4 NIghT LIghT™ INSTALLATION
GASKET
LENS
FRAME
COLOURED SIDE UP
NIGHT LIGHT
FIGURE 2.4a
FIGURE 2.4b
1
2
1
The porcelain base is shipped separate from the unit and is
included with the burner assembly.
INSTALL IN THE FOLLOWING ORDER:
NOTE: Burner assembly must be installed rst.
2.5.1 Side porcelain panels or brick panels must be
installed prior to porcelain base and glass. For side
porcelain panel installation see “PRP81
PORCELAIN REFLECTIVE RADIANT PANEL”
leaet and for brick panel installation see “GD844KT
DECORATIVE BRICK PANEL - SANDSTONE” leaet.
2.5.2. Position the porcelain wire shields into the holes
in the bottom slots of the side porcelain panels.
There are tabs on the top of the shields so they can
only go in so far until they hit the rebox side.
Carefully place the porcelain base over the wire
shields until it sits at on the rebox base.
1
Porcelain
Base
Porcelain Wire Shields
FIGURE 2.5.1-2.5.2
2
2.5 pOrCELAIN BASE INSTALLATION
Your HD81 comes equipped with 2 “Night Lights™”.
The lights have been pre-wired and are controlled from the
remote control.
Included with the burner assembly are the frames, lenses and
gaskets that need to be installed as shown in FIGURE 2.4a.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the holes in the housing lamp may be
observed. The holes in the lamp housing are necessary for
ventilation and must not be covered.

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2.5.3 Align the 4 tabs on the porcelain base
down to line up with the holes in the burner
tray. Secure using the screws provided.
2
2.5.4 Empty the clear tumbled glass into the burner tray.
Spread the glass evenly over the burner tubes. The
distribution of clear glass embers over the burner
tubes will inuence the ame height.
NOTE: Care must be taken to ensure tumbled
glass isn’t interfering with the pilot operation.
Bend
Tabs
FIGURE 2.5.3
FIGURE 2.5.4
Pilot
Assembly
2

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PILOT
BURNER
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME
SENSOR
ELECTRODE
AIR
SHUTTER
OPENING
Air Shutter Openings both Burners
LP 7/16”
NG 3/16”
It’s important to periodically perform a visual check of the pilot and burner ames.
Compare them to the illustrations provided.
Closing the air shutter will cause a more yellow ame, but can lead to carboning. Opening the air shutter will
cause a more blue ame, but can cause ame lifting from the burner ports. The ame may not appear yellow
immediately; allow 15 to 30 minutes for the nal ame color to be established.
3/8” - 1/2”
3.0 AdjuSTmENT
3.1 FLAmE ChArACTErISTICS
3.2 vENTurI AdjuSTmENT
FIGURE 3.1a
FIGURE 3.2a
FIGURE 3.2b
FIGURE 3.1b

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3.0 rEpLACEmENTS
COmpONENTS
REF NO. HD81 DESCRIPTION
1 W280-0071 NIGHT LIGHT LENS FRAME
2 W290-0080 NIGHT LIGHT GASKET
3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS
4 W035-0216 PORCELAIN GLASS BURNER BASE
5 W100-0106 DOUBLE TUBE BURNER
6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX
7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)
8* W300-0102 6 LB BAG OF GLASS
9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY
9 W010-1862 2-WAY PROPANE GAS PILOT ASSEMBLY
10 W565-0097 GLASS BURNER SCREEN
11 W080-0900 PILOT WIRE COVER
12 W750-0200 FLAME SENSOR
13 W750-0201 ELECTRODE
14 W455-0070 NATURAL GAS PILOT INJECTOR
14 W455-0065 PROPANE GAS PILOT INJECTOR
15* W455-0058 #35 ORIFICE NATURAL
15* W455-0050 #55 INSIDE ORIFICE PROPANE
15* W455-0087 #52 OUTSIDE ORIFICE PROPANE
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
●Model & Serial Number of appliance
●Installation date of appliance
● Part number
●Description of part
● Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR
AUTHORIZED DEALER.
Failure to position the parts in accordance with
this manual or failure to use only parts
specifically approved with this appliance may
result in property damage or personal injury.
!
WARNING
9
12
3
4
5
10
11
12 13
14
TP - REPLACEMENTS

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NOTES
4.0 NOTES
TP - NOTES