Napoleon GDS60-N User manual

1
W415-0158/E/02.19.04
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
Wolf Steel Ltd., 24 Na oleon Rd., Barrie, ON L4M 4Y8 Canada • [phone] • fax[phone]
www.na oleonfire laces.com • ask@na oleon.on.ca
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
VENTED GAS FIREPLACE HEATER
NATURAL GAS MODELS GDS60-N and GS60-N
PROPANE GAS MODELS GDS60-P and GS60-P
Model GS60 is made up of Model GDS60 and the Adapter Kit GS-150KT
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicin-
ity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build
ing.
• Immediately call your gas supplier
from a neighbour s phone. Follow the
gas supplier s instructions.
• If you cannot reach your gas supplier,
call the fire department.

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W415-0158/E/02.19.04
Pg 2-4 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
Shipping Bracket
5 LOCATION & CLEARANCES
6-12 DIRECT VENT SPECIFICS
MODEL GDS60
Vent Lengths/Air Terminal Locations
Special Installation Example
Offset Installation Example
Horizontal Terminations
Orifice Replacement
Top Vent to Rear Vent Modification
Venting Parameters
Wall & Ceiling Protection
Horizontal Venting Installation
Vertical Venting Installation
Stove Vent Connection
Mobile Home Installation
13-14 B-VENT SPECIFICS
MODEL GS60
Chimney Installation
'B' Vent Installation
Combustion Air
Adding Vent Sections
Flashing and Storm Collar Installation
Pg 14 GAS INSTALLATION
15-16 FINISHING
Logo Placement
Front Cast Installation
Glass Door Closing & Opening
Log Placement
17-1 OPERATION / MAINTENANCE
Spill Switch
Venting Action Check
Operating Instructions
Maintenance
19 BLOWER INSTALLATION
19 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustments
Restricting Vertical Vents
20-21 REPLACEMENTS
Ordering Replacement Parts
Termination Kits
Replacement Parts
Accessories
22-23 TROUBLE SHOOTING GUIDE
24 SERVICE HISTORY
WARNING
• The stove is a vented gas-fired heater. Do not burn wood or other materials in this stove.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay
away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the
stove.
• Due to high temperatures, the stove should be located out of traffic and away from furniture and draperies.
• lothing or other flammable material should not be placed on or near the stove.
• Any safety screen or guard removed for servicing must be replaced prior to operating the stove.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
stove and venting system are kept clean. The stove and its venting system should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The stove area must be kept clear and free from combustible
materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this stove be modified.
• This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this stove if any part has been under water. Immediately call a qualified service technician to
inspect the stove and to replace any part of the control system and any gas control which has been unde
r
water.
• Do not operate the stove with the glass door opened, cracked or broken. Replacement of the glass should be
done by a licensed or qualified service person.
• Do not strike or slam shut the stove glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple
supplied by Wolf Steel Ltd.
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

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W415-0158/E/02.19.04
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your new NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON gas fireplace are warranted against defects forgas fireplace are warranted against defects for
gas fireplace are warranted against defects forgas fireplace are warranted against defects for
gas fireplace are warranted against defects for
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
components and aluminum extrusion trims.components and aluminum extrusion trims.
components and aluminum extrusion trims.components and aluminum extrusion trims.
components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered andswitch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered andswitch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON willwill
willwill
will
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account ofthe prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account ofthe prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account of NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON are based on aare based on a
are based on aare based on a
are based on a
predetermined rate schedule and any repair work must be done through an authorizedpredetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorizedpredetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorized NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON dealer.dealer.
dealer.dealer.
dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warrantyregistration cardfiled withNAPOLEON -- provided that the purchasewas madethrough an authorized NAPOLEON dealer and issubject tothe followingconditions andlimitations:
Thisfactory warranty isnontransferable andmay not beextended whatsoeverby anyof our representatives.
Thegasfireplace must beinstalledby alicenced,authorized service technicianorcontractor. Installation mustbe done inaccordancewith the installationinstructionsincluded withtheproduct
andall local and national building and fire codes.
Thislimited warrantydoes not coverdamages causedby misuse, lack of maintenance,accident, alterations, abuse or neglectand parts installedfrom othermanufacturers will nullifythis
warranty.
Thislimited warranty further does notcover any scratches,dents, corrosion or discolouring caused by excessive heat,abrasive and chemical cleaners norchipping on porcelainenamel
parts,mechanical breakage of PHAZER™ logs andembers, nor anyventing components used in the installation of the fireplace.
NAPOLEONwarrants its stainless steel burnersagainst defects in workmanship andmaterial forlife, subject to the followingconditions: Duringthe first10 years NAPOLEONwill replace
or repairthe defective partsat ouroption free ofcharge. From10 years tolife, NAPOLEON will provide replacementburners at50% ofthe current retail price.
Inthe first year only,this warranty extendsto the repair or replacement of warrantedpartswhich are defectivein material or workmanship provided that the product has been operated in
accordancewith theoperation instructions and under normal conditions.
Afterthe first year,withrespect to this President's LimitedLifetime Warranty, NAPOLEONmay, atits discretion,fully discharge allobligations with respect to thiswarranty by refundingto
theoriginal warranted purchaser the wholesaleprice of anywarranted but defective part(s).
Afterthefirstyear, NAPOLEONwillnot be responsibleforinstallation, labour oranyother costs orexpensesrelated to thereinstallationof awarrantedpart, and suchexpensesare not covered
bythiswarranty.
Notwithstandingany provisionscontainedinthis President's LimitedLifetimeWarranty,NAPOLEON’Sresponsibility under thiswarranty isdefinedas above anditshall not inanyevent extend
toany incidental, consequential or indirect damages.
Thiswarranty definesthe obligations andliability ofNAPOLEON with respect to the NAPOLEON gas fireplace and any otherwarranties expressedor implied with respect tothis product,
itscomponents or accessories are excluded.
NAPOLEONneither assumes, norauthorizes any thirdparty to assume,on its behalf, any other liabilities with respect to the sale of this product.NAPOLEON will notbe responsible for:
over-firing,downdrafts,spillage caused byenvironmentalconditions suchasrooftops, buildings,nearbytrees, hills, mountains,inadequate vents orventilation,excessive ventingconfigurations,
insufficientmakeup air,or negative air pressures whichmay ormay not be caused bymechanical systems such as exhaustfans, furnaces,clothes dryers,etc.
Anydamagestofireplace,combustion chamber,heatexchanger,brasstrim orothercomponent duetowater, weatherdamage,longperiodsof dampness, condensation,damagingchemicals
orcleaners will not be the responsibility ofNAPOLEON.
Thebillof saleor copy willbe requiredtogether with aserial numberand a modelnumber whenmaking any warrantyclaims fromyour authorized dealer.The warrantyregistrationcard must
bereturned withinfourteen days to register the warranty.
NAPOLEONreserves the right to have its representative inspectany product orpart thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNSARE SUBJECT TO CHANGE WITHOUTPRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED
TRADEMARKOFWOLF STEELLTD. PATENTSU.S. 5.303.693.801-CAN. 2.073.411, 2.082.915.© WOLF STEELLTD.

4
W415-0158/E/02.19.04
4 NUTS
SHIPPING
BRACKET
GS60: Maximum input is 35,000 BTU/hr for natural
gas and 31,500 BTU/hr for propane. This stove is ap-
proved for bedroom and bed-sitting room installations.
GDS60: TOP VENT / REAR VENT
VERTICAL TERMINATION: Maximum in-
put is 35,000 BTU/hr for natural gas and 31,500 BTU/hr
for propane. Maximum output for natural gas is 27,300
BTU/hr at an efficiency of 78%. Maximum output for pro-
pane is 24,570 BTU/hr at an efficiency of 78%. Maxi-
mum A.F.U.E. (annual fuel utilization efficiency) rating is
72% for natural gas and 71% for propane.
REAR VENT HORIZONTAL TERMINA-
TION: Maximum input is 21,000 BTU/hr for natural
and propane gas. This application requires changing
the main burner orifice.
This stove is not approved for closet or recessed instal-
lations. It is approved for bathroom, bedroom and bed-
sitting room installations.
This stove may be installed in an aftermarket perma-
nently located, manufactured (mobile) home, where not
prohibited by local codes.
Change in flame appearance from "HI" to "LO" is more evi-
dent in natural gas than in propane. Expansion / contraction
noises during heating up and cooling down cycles are nor-
mal and to be expected.
This appliance is only for use with the type of gas indicated
on the rating plate. (See page 14). This appliance is not
convertible for use with other gases, unless a certified kit
is used.
INSTINST
INSTINST
INSTALLER:ALLER:
ALLER:ALLER:
ALLER: It is y It is y
It is y It is y
It is your rour r
our rour r
our responsibesponsib
esponsibesponsib
esponsiblity to clity to c
lity to clity to c
lity to chechec
hechec
heck ofk of
k ofk of
k offf
ff
f the the
the the
the
appropriate box on the rating plate according to theappropriate box on the rating plate according to the
appropriate box on the rating plate according to theappropriate box on the rating plate according to the
appropriate box on the rating plate according to the
model venting and gas type of the unit.model venting and gas type of the unit.
model venting and gas type of the unit.model venting and gas type of the unit.
model venting and gas type of the unit.
Do not use abrasive cleaners to clean these parts. Buff
lightly with a clean dry cloth.
The glass is 3/16" ceramic glass available from your Napo-
leon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATE-
RIALS. Clean the glass after the first 10 hours of operation
with a recommended gas fireplace glass cleaner. Thereaf-
ter clean as required. DO NOT CLEAN GLASS WHEN HOT!
If the glass is not kept clean permanent discolouration and
/ or blemishes may result.
To avoid the stove being damaged during shipping, a ship-
ping bracket has been used and must be unbolted before
the stove can be installed.
1. Remove the four nuts holding the shipping bracket to the
bottom of the stove.
2. Lift the stove up and away from the skid to clear the
threaded bolts sticking through the bracket. Set down on a
flat surface. The stove top is not secured to the unit.
3. Discard the nuts, bracket and the skid. FIGURE1
THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED
BY A QUALIFIED INSTALLER to conform with local codes.
Installation practices vary from region to region and it is important
to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
In absence of local codes, install to the current CAN1-B149
Installation Code in Canada or to the National Fuel Gas Code,
ANSI Z223.1, and NFPA54 in the United States. Mobile home
installation must conform with local codes. In the absence of
local codes, install to the current standard for gas equipped
mobile housing CAN/CSA Z240 MH Series in Canada or the
manufactured home construction and safety standard, Title 24
CFR, part 3280, or the Fire Safety Criteria for manufactured
home installations, Sites and Community Standard ANSI/NFPA
501A in the United States.
Purge all gas lines with the glass door of the stove removed.
Assure that a continuous gas flow is at the burner before re-
installing the door.
Under extreme vent configurations, allow several minutes (5-
15) for the flame to stabili e after ignition.
It is recommended that all hori ontal runs have a ¼ inch rise
per foot.
Objects placed in front of the stove must be kept a minimum
of 48" away from the front face of the unit.
The stove and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 psig (3.5 kPa). The
stove must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than ½ psig (3.5 kPa).
The stove, when installed with a blower, must be electrically
connected and grounded in accordance with local codes. In the
absence of local codes, use the current CSA C22.1 CANADIAN
ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996
NATIONALELECTRICALCODE in the United States.The blower
powercordmustbeconnectedintoaproperlygroundedreceptacle.
The grounding prong must not be removed from the cord plug.
FOR YOUR SATISFACTION, THIS STOVE HAS BEEN TEST-
FIRED TOASSURE ITS OPERATION AND QUALITY!
Minimum inlet gas supply pressure is 4.5 inches water column for
natural gas and 11 inches water column for propane. Maximum
inlet gas pressure is 7 inches water column for natural gas and 13
inches water column for propane. When the valve is set to "HI", the
manifold pressure under flow conditions is 3.5 inches water column
for natural gas and 10 inches water column for propane. When the
fireplace is installed at elevations above 4,500ft, and in the absence
of specific recommendations from the local authority having juris-
diction, the certified high altitude input rating shall be reduced at the
rate of 4% for each additional 1,000ft.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS, AND PLATED PARTS
SHIPPING BRACKET

5
W415-0158/E/02.19.04
MAINTAIN THESE MINIMUM CLEARANCES TO
COMBUSTIBLES:
A. 6" B. 6" C. 2"*
NOADDITIONAL FLOOR PROTECTION IS REQUIRED
MINIMUM 20" FROM STOVE TOP TO CEILING
6" TO SINGLE WALL CONNECTOR
1" TO DIRECT VENT AND B-VENT
*AT ADISTANCE OF 2" FROM THE WALL, ACCESS TO THE BLOWER
SWITCH, ON-OFF SWITCH OR THE BLOWER POWER CORD MAY NOT
BE PRACTICAL.
A terminal shall not terminate directly above aA terminal shall not terminate directly above a
A terminal shall not terminate directly above aA terminal shall not terminate directly above a
A terminal shall not terminate directly above a
sidewalk or paved driveway which is locatedsidewalk or paved driveway which is located
sidewalk or paved driveway which is locatedsidewalk or paved driveway which is located
sidewalk or paved driveway which is located
between two single family dwellings and servesbetween two single family dwellings and serves
between two single family dwellings and servesbetween two single family dwellings and serves
between two single family dwellings and serves
both dwboth dw
both dwboth dw
both dwellingsellings
ellingsellings
ellings. Local codes or r. Local codes or r
. Local codes or r. Local codes or r
. Local codes or ree
ee
egulagula
gulagula
gulations mations ma
tions mations ma
tions mayy
yy
y
rr
rr
requirequir
equirequir
equire dife dif
e dife dif
e difff
ff
ferer
erer
erent cent c
ent cent c
ent clearlear
learlear
learancesances
ancesances
ances..
..
.
Do not allow the inside liner to bunch up on horizontalDo not allow the inside liner to bunch up on horizontal
Do not allow the inside liner to bunch up on horizontalDo not allow the inside liner to bunch up on horizontal
Do not allow the inside liner to bunch up on horizontal
or vor v
or vor v
or verer
erer
ertical rtical r
tical rtical r
tical runs and elbowsuns and elbows
uns and elbowsuns and elbows
uns and elbows. K. K
. K. K
. Keeee
eeee
eep it pulled tight. p it pulled tight.
p it pulled tight. p it pulled tight.
p it pulled tight. AA
AA
A 1 1/ 1 1/
1 1/ 1 1/
1 1/
4" air gap all around between the inner liner and outer4" air gap all around between the inner liner and outer
4" air gap all around between the inner liner and outer4" air gap all around between the inner liner and outer
4" air gap all around between the inner liner and outer
stove pipe is required for safe operation. Use a firestopstove pipe is required for safe operation. Use a firestop
stove pipe is required for safe operation. Use a firestopstove pipe is required for safe operation. Use a firestop
stove pipe is required for safe operation. Use a firestop
when penetrating interior walls, floor or ceiling.when penetrating interior walls, floor or ceiling.
when penetrating interior walls, floor or ceiling.when penetrating interior walls, floor or ceiling.
when penetrating interior walls, floor or ceiling.
Provide adequate ventilation and combustion air.
Provide adequate accessibility clearance for servicing
and operating the stove.
Never obstruct the front opening of the stove.
As long as clearance to combustibles is kept within the
required distances, the most desirable and beneficial lo-
cation for a Napoleon stove is in the centre of a building,
thereby allowing the most efficient use of the heat created.
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be consid-
ered. If possible, you should choose a location where the
vent will pass through the house without cutting a floor or
roof joist.
FIGURE3
FIGURE2 -SHOWNWITHOPTIONALFRONTINSTALLED
LOCATION & CLEARANCES
GDS60 AND GS60
NOTE: The total width of the stove is increased to 39" width with the
optional side shelves attached.

6
W415-0158/E/02.19.04
Use only Wolf Steel or Simpson Dura-Vent Model DV-GS
venting components. Minimum and maximum vent lengths,
for both horizontal and vertical installations, and air termi-
nal locations for either system are set out in this manual
and must be adhered to. For Simpson Dura-Vent, follow
the installation procedure provided with the venting com-
ponents. Both Wolf Steel and Simpson Dura-Vent venting
components may have a 0" rise per foot on horizontal runs.
When using Wolf Steel venting components, use only the
following vent kits: WALL TERMINAL KIT GD175 (7-1/2' of
ventingincluded), or 1/12 TO 7/12 PITCH ROOF TERMINAL
KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111,
FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE
KIT GD180 (for wall penetration below grade) in conjunc-
tion with the appropriate venting components.
For optimum perform-
ance, it is recom-
mended that all hori-
zontal runs have a mini-
mum ¼ inch rise per
foot.
These vent kits allow for either
horizontal or vertical venting of
the stove. The maximum
number of 4" flexible
connections is two horizontally
or three vertically (excluding
the stove and the air terminal
connections).
When terminating vertically, the minimum vertical rise is
34 inches above the stove and the maximum vertical rise
is 40 feet. FIGURE 4.
Deviation from the minimum vertical vent length can cre-
ate difficulty in burner start-up and/or carboning.
Use an adjustable pipe as the final length of rigid piping
to the stove for ease of installation.
For optimum flame appearance and stove performance,
keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that it
is unobstructed and undamaged.
The maximum horizontal run is 34 inches with a 90oelbow
located 29" above the stove. FIGURE 5.
The maximum horizontal run with a 57 inch vertical rise
immediately above the stove is 20 feet . FIGURES 6a & b.
IF VERTICAL RISES GREATER THAN 57 INCHES ARE NECES-
SARY, THE INCREASED RISE MUST BE DEDUCTED FROM THE
MAXIMUM HORIZONTAL RUN.
FIGS6a-b
FIGURE5
HORIZONTAL RUN NOT TO
EXCEED VERTICAL RISE
Use the chart on this page to calculate horizontal runs for
vertical rises between 29 and 57 inches. When calculating
maximum run lengths, include 5 feet for each 90° or 45°
elbow.
(DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF
THE UNIT.)
FIGURE4
REQUIRED
VERTICAL
RISE FROM
FIREPLACE
TO FIRST EL-
BOW IN
INCHES
FIGURE7
CALCULATED HORIZONTAL VENT RUN IN FEET
DIRECT VENT SPECIFICS - MODEL GDS60
VENTING LENGTHS &
AIR TERMINAL LOCATIONS

7
W415-0158/E/02.19.04
AIR TERMINAL INSTALLATIONS
*
*
* Recommended to prevent condensation on windows and thermal breakage
****
****
** It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
******
******
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
********
********
**** This is a recommended distance. For additional requirements check local codes.
†
†
† Three feet above if within 10 feet horizontally.
‡
‡
‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single
f
dwellings and serves both dwellings.
††††
††††
†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
†*†*
†*†*
†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local code
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
12 INCHES
9 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
0 INCHES***
2 INCHES***
3 FEET****
3 FEET****
9 INCHES
3 FEET†
7 FEET****
12INCHES****
16 INCHES
2 FEET†*
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
CANADIAN U.S.A.
12 INCHES
12 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
0 INCHES***
2 INCHES***
3 FEET
3 FEET
12 INCHES
6 FEET
7 FEET‡
12 INCHES††
16 INCHES
2 FEET†*
INSTALLATIONS
FIGURE8

8
W415-0158/E/02.19.04
When a horizontal offset is required in a through-the-roof
installation, the following procedure for vent length calcula-
tions must be followed:
In an installation as shown in FIGURES
9 & 12, lengths A and C are known
based on room height and roof require-
ments.
Length C must never be less than 29
inches. Any 90° and 45° elbows must
be calculated as 5 feet of venting
each.
The allowable horizontal run can be
calculated using these parameters. In
this example, the total vertical height is
20 feet (length "A" is required to be 11
feet while length "C" needs to be 9 feet).
The maximum vertical length is 40 feet
and all runs and elbows must be sub-
tracted from this maximum vertical
length.
The maximum allowable horizontal run that "B" can be is:
40 ft. (maximum vertical run length)
-11 ft. (through the roof vertical rise "A")
-10 ft. (2 - 90° elbow)
- 9 ft. (vertical run "C")
10 ft. (maximum allowable horizontal length for "B")
The length of "B" must never be greater than the length
of "A" and "C" combined.
The maximum allowable horizontal run that "A" in Figure 13
can be is:
40 ft. (maximum vertical run length)
- 7 ft. (horizontal run "B")
33 ft. (maximum allowable vertical length for "A")
If a first run of 120 inches is re-
quired,using the "First Vent Run"
on the chart shows that a maxi-
mum second run of 60 inches
is allowable.
IF NECESSARY, THE FIRST
RUN AND THE SECOND
RUN MAY BE REVERSED.
FIGURE10
FIGURE11
FIGURE9
FIGURE12
FIGURE13
SPECIAL INSTALLATION EXAMPLE OFFSET INSTALLATION EXAMPLE

9
W415-0158 / E / 02.19.04
When venting off
the rear of the unit
and terminating
horizontally, a #45
natural gas orifice
or a #55 propane
orifice must be
used.
The maximum allowable length is 20 feet. All 90° and 45°
elbows (except the first two when venting horizontally) re-
duce the length by 5 feet each, both horizontally and verti-
cally). In this illustration, the maximum allowable length
after taking the two elbows into account is 10 feet.
Use the chart on this page to calculate horizontal runs for
vertical rises between 29 and 57 inches.
When calculating maximum run lengths, include5 feetfor
each 90° or 45° elbow.
(DONOT INCLUDE THE FIRSTTWOELBOWS DIRECTLY
OFF THE UNIT WHEN VENTING HORIZONTALLY.)
In order to access the orifice, the log support secured by
two screws, must be removed.
Unscrewanddiscardthe top ventfillerplate.Lift offthe cast
stove top. Unscrew the four screws holding both the top
heat shield and the 7" flue collar in place and lift off.
Lift the gasket off. Unscrew the 4 screws securing the 4"
collar and its gasket in place and remove it and the knock-
out from the rear panel. Remove the 7" and 4" covers and
gaskets from the back. Position the 4" gasket and cover
over the flue opening in the top.
Secure with 4 screws. Place the 7" gasket and cover over
the air opening in the top.Replace the top heat shield and
re-secure. Secure both gaskets and collars over the rear
openings. Using the 2 screws secure the optional trivet to
the underside of the top. Replace the stove top.
Care should be taken not to damage the gas pipe. When
removing the orifice, using a 9/16" socket wrench, a 7/8"
back-up wrench must be used on the manifold, located
below the housing, to ensure that the aluminum tubing
does not twist or kink.
FIGURE 15
FIGURE 16
STOVE TOP
TOP VENT FILLER PLATE
7" COVER
FIGURE 17a
FIGURE 17b
FIGURE 17d
TOP HEAT SHIELD
REQUIRED
VERTICAL
RISE FROM
FIREPLACE
TO FIRST EL-
BOW IN
INCHES
CALCULATED HORIZONTAL VENT RUN IN FEET
FIGURE 14b
FIGURE 17c
4" COVER
(FLANGE DOWN)
FIGURE 14a
REAR VENT HORIZONTAL TERMINATION
ORIFICE REPLACEMENT
CHANGING A TOP VENT TO A REAR VENT

10
W415-0158/E/02.19.04
FORSAFEANDPROPEROPERATIONOFTHESTOVE,
FOLLOWTHEVENTINGINSTRUCTIONSEXACTLY.
This application occurs when venting through an exterior
wall. Having determined the air terminal location, cut and
frame a hole in an exterior wall with a minimum square or
round opening of 9". (As an alternative to framing, a vent
pipe shield may be installed, ensuring a 1" clearance to
combustibles.)
FOR OPTIMUM PERFORMANCE, THE STOVE PIPE SHOULD RISE
¼" PER FOOT OF RUN.
1. Mark and cut the vent pipe shield to the determined
depth of the combustible wall. Apply a bead of caulking
(not supplied) to the framework or to the shield plate (in the
case of a finished wall) and secure the shield through the
opening to the interior wall. The final location of the vent
pipe shield should maintain the required clearance to the
7" vent pipe. Do not fill this cavity with any type of material.
Apply a bead of caulking all around and place a firestop
spacer over the vent shield to restrict cold air from being
drawn into the room or around the stove. Ensure that both
spacer and shield maintain the required clearance to
combustibles. Once the vent pipe is installed in its final
position, apply sealant between the pipe and the firestop
spacer.
FIGURE19
OR
CORNERINSTALLATION
FIGURES18a-d
WALL & CEILING
PROTECTION
HORIZONTAL INSTALLATION
VENTING PARAMETERS

11
W415-0158/E/02.19.04
FOR SAFE AND PROPER OPERAFOR SAFE AND PROPER OPERA
FOR SAFE AND PROPER OPERAFOR SAFE AND PROPER OPERA
FOR SAFE AND PROPER OPERATION OF THETION OF THE
TION OF THETION OF THE
TION OF THE
STST
STST
STOO
OO
OVE, FOLLVE, FOLL
VE, FOLLVE, FOLL
VE, FOLLOO
OO
OW THE VENTING INSTRW THE VENTING INSTR
W THE VENTING INSTRW THE VENTING INSTR
W THE VENTING INSTRUCTIONSUCTIONS
UCTIONSUCTIONS
UCTIONS
EXAEXA
EXAEXA
EXACTLCTL
CTLCTL
CTL
YY
YY
Y..
..
.
FOR HORIZONTFOR HORIZONT
FOR HORIZONTFOR HORIZONT
FOR HORIZONTAL RAL R
AL RAL R
AL RUNSUNS
UNSUNS
UNS, BO, BO
, BO, BO
, BOTH WTH W
TH WTH W
TH WOLF STEEL ANDOLF STEEL AND
OLF STEEL ANDOLF STEEL AND
OLF STEEL AND
SIMPSON DURA-VENT VENTING COMPONENTS MASIMPSON DURA-VENT VENTING COMPONENTS MA
SIMPSON DURA-VENT VENTING COMPONENTS MASIMPSON DURA-VENT VENTING COMPONENTS MA
SIMPSON DURA-VENT VENTING COMPONENTS MAYY
YY
Y
HAHA
HAHA
HAVE A 0" RISE PER FOOVE A 0" RISE PER FOO
VE A 0" RISE PER FOOVE A 0" RISE PER FOO
VE A 0" RISE PER FOOTT
TT
T..
..
.
FOR OPTIMUM PERFORMANCE IT IS RECOM-FOR OPTIMUM PERFORMANCE IT IS RECOM-
FOR OPTIMUM PERFORMANCE IT IS RECOM-FOR OPTIMUM PERFORMANCE IT IS RECOM-
FOR OPTIMUM PERFORMANCE IT IS RECOM-
MENDED THAMENDED THA
MENDED THAMENDED THA
MENDED THAT ALL HORIZONTT ALL HORIZONT
T ALL HORIZONTT ALL HORIZONT
T ALL HORIZONTAL RAL R
AL RAL R
AL RUNS HAUNS HA
UNS HAUNS HA
UNS HAVE AVE A
VE AVE A
VE A
MINIMUM MINIMUM
MINIMUM MINIMUM
MINIMUM ¼ INCH¼ INCH
¼ INCH¼ INCH
¼ INCH RISE PER FOO RISE PER FOO
RISE PER FOO RISE PER FOO
RISE PER FOOTT
TT
T..
..
.
1. Stretch the 4" diameter aluminum flexible liner to the
required length taking into account the additional length
needed for the finished wall surface.
Spacers are attached to the 4" inner flex liner at predeter-
mined intervals to maintain a 1-1/4" air gap to the 7" outer
stove pipe. These spacers must not be removed.
Slip a 4" diameter length of aluminum flexible liner a mini-
mum of 2" over the inner sleeve of the air terminal. Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using the high temperature sealant provided.
2. Slip the first section of 7" diameter stove pipe a mini-
mum of 2" over the outer sleeve of the air terminal.Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using high temperature sealant.
3. Insert the liners through the firestop / vent pipe shield.
Holding the air terminal (lettering in an upright, readable
position), secure to the exterior wall. Make weather tight by
sealing with caulking (not supplied). The air terminal mount-
ing plate may be recessed (up to 3/4" maximum) into the
exterior wall or siding.
4. If more than one length of liner needs to be used to
reach the stove, couple them together as illustrated in
FIGURE 24. Seal the joints using the same procedure as
described above.
The vent system must be supported approximately every
10 feet along a horizontal run. Use supports or equivalent
non-combustible strapping to maintain the 1" clearance
from combustibles.
FIGURE23
FIGURE24
This application occurs
when venting through a
roof.
Installation kits for vari-
ous roof pitches are
available from your Na-
poleon dealer. See Ac-
cessories to order the
specific kit required.
1. Determine the air terminal location and move the stove
into position. Cut and frame 9 inch openings in the ceiling
and the roof to provide the minimum 1 inch clearance be-
tween the stove pipe and any combustible material. Try to
center the exhaust pipe
location midway be-
tween two joist to pre-
vent having to cut them.
Use a plumb bob to line
up the center of the
openings.
DONOTFILLTHIS SPACE WITHANYTYPEOFMATERIAL.
A vent pipe shield will prevent any materials such as insu-
lation, from filling up the 1" air space around the pipe. Nail
headers between the joist for extra support.
2. Apply a bead of caulking (not supplied) to the frame-
work or to the Wolf Steel vent pipe shield plate or equiva-
lent (in the case of a finished ceiling), and secure over the
opening in the ceiling. A firestop must be placed on the
bottom of each framed opening in a roof or ceiling that the
venting system passes through. Apply a bead of caulking
all around and place a firestop spacer over the vent shield
to restrict cold air from being drawn into the room or around
the stove. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent pipe is
installed in its final position, apply sealant between the
pipe and the firestop spacer.
3. In the attic, after the pipe has been installed, slide the
vent pipe collar down to cover
up the open end of the shield
andtighten. This will prevent any
materials, such as insulation,
from filling up the 1" air space
around the pipe.
FIGURE20
FIGURE21
FIGURE22
VERTICAL INSTALLATION HORIZONTAL VENTING INSTALLATION

12
W415-0158/E/02.19.04
1. Fasten the roof
support to the roof us-
ing the screws pro-
vided. The roof support
is optional. In this case
the venting is to be ad-
equately supported us-
ing either an alternate
method suitable to the
authority having juris-
diction or the optional
roof support.
2. Slip a 4" diameter length of aluminum flexible liner a
minimum of 2" over the inner sleeve of the air terminal.
Secure to the sleeve using 3 screws
and flat washers.Seal the joint and
screw heads using high temperature
sealant. Repeat using a 7" diameter
length of rigid piping.
If the attic space is tight, we rec-
ommend adding sufficient lengths
of 7" rigid piping, secured and
sealed as necessary.
3. Thread the air terminal pipe assembly down through
the roof support and attach, ensuring that a minimum 16"
of air terminal will penetrate the roof when fastened. The
air terminal must be located vertically and plumb.
4. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air termi-
nal and slide it underneath the sides and upper edge of the
shingles. Ensurethat the airter-
minal is properly
centered within the
flashing, giving a 3/4"
margin all around.
Fasten to the roof. Do
NOT nail through the
lower portion of the
flashing. Make
weather-tight by seal-
ing with caulking.
Where possible, cover the sides and top edges of the flash-
ing with roofing material.
5. Apply a heavy bead of waterproof caulking 2 inches above
the flashing.
Slide the storm collar around the air terminal and down to
the caulking. Tighten to ensure that a weather-tight seal
between the air terminal and the collar is achieved. Attach
the other storm collar centered between the air intake and
air exhaust slots onto the air terminal. Tighten securely.
6. Attach the vertical rain cap.
7. In the attic, slide the vent pipe collar down to cover up
the open end of the shield and tighten. This will prevent any
materials, such as insulation, from filling up the 1" air space
around the pipe.
FIGURE25 1. Attach the adjustable pipe to the last section of rigid
piping. Secure with screws and seal.
2. Install the 4" aluminum flexible liner to the stove. Se-
cure with 3 screws and flat washers. Seal the joint and
screw holes using the high temperature sealant provided.
3. Run a bead of high temperature sealant around the
inside of the air intake collar. Pull the adjustable pipe a
minimum 2" into the air intake collar.
ENSURE THAENSURE THA
ENSURE THAENSURE THA
ENSURE THAT THE SEALT THE SEAL
T THE SEALT THE SEAL
T THE SEALANT IS NOANT IS NO
ANT IS NOANT IS NO
ANT IS NOT VISIBLE ON THET VISIBLE ON THE
T VISIBLE ON THET VISIBLE ON THE
T VISIBLE ON THE
EXTERIOR PIPES ONCE INSTEXTERIOR PIPES ONCE INST
EXTERIOR PIPES ONCE INSTEXTERIOR PIPES ONCE INST
EXTERIOR PIPES ONCE INSTALLALL
ALLALL
ALLAA
AA
ATION ISTION IS
TION ISTION IS
TION IS
COMPLETEDCOMPLETED
COMPLETEDCOMPLETED
COMPLETED. AN OPTION. AN OPTION
. AN OPTION. AN OPTION
. AN OPTIONAL DECORAAL DECORA
AL DECORAAL DECORA
AL DECORATIVE BRASSTIVE BRASS
TIVE BRASSTIVE BRASS
TIVE BRASS
BB
BB
BAND IS AAND IS A
AND IS AAND IS A
AND IS AVV
VV
VAILAIL
AILAIL
AILABLE FOR THIS USE. (STABLE FOR THIS USE. (ST
ABLE FOR THIS USE. (STABLE FOR THIS USE. (ST
ABLE FOR THIS USE. (STANDAND
ANDAND
ANDARD WITHARD WITH
ARD WITHARD WITH
ARD WITH
A GD 75 KIT). IN THE EVENT THAA GD 75 KIT). IN THE EVENT THA
A GD 75 KIT). IN THE EVENT THAA GD 75 KIT). IN THE EVENT THA
A GD 75 KIT). IN THE EVENT THAT THE VENTINGT THE VENTING
T THE VENTINGT THE VENTING
T THE VENTING
MUST BE DISASSEMBLEDMUST BE DISASSEMBLED
MUST BE DISASSEMBLEDMUST BE DISASSEMBLED
MUST BE DISASSEMBLED, CARE MUST BE T, CARE MUST BE T
, CARE MUST BE T, CARE MUST BE T
, CARE MUST BE TAKEN TAKEN T
AKEN TAKEN T
AKEN TOO
OO
O
RESEAL THE VENTING.RESEAL THE VENTING.
RESEAL THE VENTING.RESEAL THE VENTING.
RESEAL THE VENTING.
In Canada, mobile home installation may be vented hori-
zontally or vertically. In the United States, it may only be
installed vertically. See "Vertical Venting" or "Horizontal Air
Terminal Installation" for installation.
For mobile home installations, the fireplace must be fas-
tened in place. It is recommended that the fireplace be
secured in all installations. Use the leveling/securing kit,
GDSLL-KT for this purpose.
CONTINUE WITH "GAS INSTALLA-
TION", PAGE 14
FIGURE26
FIGURE27
FIGURE28
VERTICAL VENTING INSTALLATION STOVE VENT CONNECTION
MOBILE HOME INSTALLATION

13
W415-0158/E/02.19.04
Ensure that 2 female ends remain at the top.
Re-secure the access plate.
3. Remove the spill switch bracket from the rear of the
adapter. Unscrew the spill switch and discard the bracket.
Attach the spill switch to the bracket supplied with the stove
and secure onto the adapter.
4. Bring the wires through the lower hole in the adapter. To
pass the wires through the hole more easily, temporarily
tape the two terminals together.
5. With the spill switch opening aligned to the back of the
stove, take hold of the adapter base and push the crimped
edge into the stove flue collar.
6. Connect the upper wire terminals to the spill switch.
7. Disconnect the wire lead from terminal 3 on the valve
and reconnect to the male end of the spill switch wire. Con-
nect the female end of the spill switch wire to terminal 3 on
the valve.
Leave all excess wire in an orderly manner.
For aesthetics, the adapter has been designed to ac-
cept a standard matte black 7" stove pipe and the Na-
poleon decorative brass band (standard with the
GS-15 KT). Both are available from your Napoleon
dealer.
Attach the B-Vent label, shown below, in the control area
of the appliance.
A chimney venting this stove shall not vent any solid fuel
burning appliance.
Any stove needs air for safe operation and must be in-
stalled in such a way that adequate combustion air is
available.
THREE TYPES OF
CHIMNEY SYSTEMS
MAY BE USED WITH
THIS STOVE:
FIGURES29
FIGURE31
Follow the instructions of the 'B' vent manufacturer for chim-
ney installation.
1. Remove the access plate. Remove and discard the air
intake cover plate located directly behind the access plate.
2. Feed the 2 wires, supplied, through the 7" collar at the
top of the unit; bring them out the air intake opening but
behind the rear panel as shown.
FIGURE30
ATTACHTHISLABELINTHE CONTROL AREA OFTHEFIREPLACE.
THIS FIREPLACE HAS BEEN CONVERTED TO A ‘B’VENT MODEL.
ATTACHEZCETETIQUETTEDANSLAREGIONDECONTROLE DU FOYER.
CE FOYER AETE CONVERTI AUN MODELE ASYSTEME D’EVACUATION ‘B’.
ws-385-160
B-VENT SPECIFICS - MODEL GS60
CHIMNEY INSTALLATION
COMBUSTION AIR
INSTALLING 'B' VENT:
B-VENT MODEL GS60 ONLY

14
W415-0158/E/02.19.04
For ease of assembly, a 7" telescop-
ing stove pipe may be installed over
the4"vent connectionofthe adapter.
Add vent sections, twist locking
(clockwise) securely, to the required
height. The vent should extend, at
least, 3 feet above its point of con-
tact with the roof and, at least, 2 feet
higher than any wall, roof or build-
ing within 10 feet. (This is a guide-
line only; local venting codes should
be followed which may differ in
height and clearance requirements.)
Remove nails from the shin-
gles above and to the sides
of the chimney. Place the
flashing over the vent pipe
and slide it underneath the
sides and upper edge of the
shingles. Ensure that the
ventpipeisproperlycentered
within the flashing, giving a
3/4" margin all
around. Fasten to the roof on the top and sides.
DO NOT NAIL through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover
the sides and top edges of the flashing with roofing material.
Apply waterproof caulking around the vent, 1" above the top
of the flashing and push the storm collar down into the caulk-
ing. Attach a rain cap to the top of the last vent section.
1. Install rigid black pipe, or 1/2" type L copper tubing with
a shut-off valve to the stove.
2. Seal and tighten the gas line securely to the flex connec-
tor.
DO NOT KINK FLEXIBLE CONNECTOR.
3. Check for gas leaks by brushing on a soap and water
solution.DO NOT USE OPEN FLAME.
4. Mark the appropriate boxes on the rating plate label to
indicate the model type depending on the installation (direct
ventor B-vent).
Figure 36.
Foreaseof accessibility,anoptionalremote wall switch
ormillivolt thermostat may be installed in a convenient
location. Route 2 strand solid core millivolt wire from
the gas stove to the wall switch / millivolt thermostat.
The recommended maximum lead length depends on
the wire size: WIRE SIZE MAX.LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
DIRECTVENT MODEL GDS60: Disconnect theexistingwires
from terminals 1 and 3 (from the on/off switch) and re-
place with the leads from the wall switch/millivolt thermo-
stat.
B-VENT MODEL GS60: Disconnect the spill switch wire
from terminal 3 on the valve. Connect one lead from the
thermostat to terminal 3 on the valve and the other lead to
the wire from the spill switch.
FIGURE34
FIGURE35
FIGURE33
FIGURE32
FIGURE36
INSTINST
INSTINST
INSTALLER:ALLER:
ALLER:ALLER:
ALLER: It is y It is y
It is y It is y
It is your rour r
our rour r
our responsibesponsib
esponsibesponsib
esponsiblity to clity to c
lity to clity to c
lity to chechec
hechec
heck ofk of
k ofk of
k offf
ff
f the a the a
the a the a
the apprppr
pprppr
ppropriaopria
opriaopria
opriate bote bo
te bote bo
te box on the rx on the r
x on the rx on the r
x on the raa
aa
ating plating pla
ting plating pla
ting plate accorte accor
te accorte accor
te according to the modelding to the model
ding to the modelding to the model
ding to the model
venting and gas type of the unit.venting and gas type of the unit.
venting and gas type of the unit.venting and gas type of the unit.
venting and gas type of the unit.
GAS INSTALLATION
ADDING VENT SECTIONS
INSTALLING FLASHING
AND STORM COLLAR

15
W415-0158 / E / 02.19.04
1. Lift the top casting off the unit.
2. Fit the securing bolts on the cast front into each of the
respective retainer brackets (located at either side on the
top SEEFIGURE37b).Insertandtighten the securingscrew
from the bottom up (located at the lower center behind the
cast front SEE FIGURE 37a). This will hold the cast front in
place. Replace the top casting.
3. To remove the front, repeat in reverse order.
When installing the glass door, a simple procedure must
be followed in order to not damage the door.
1. Lift the top casting off.
2. Undo the securing screw (located at the lower center of
the cast front) holding the cast front in place. Figure 37a.
3. Lift the cast front out of its retainers (located at either
side on the top). Figure 37b.
4. Openthevalvecontrolcover.Pullthelatchhandlesforward
torelease.Figure37c.Thedoormaynowbesafelyremoved
byswingingthebottomoutandliftingitoff.Toinstallthedoor,
repeat in reverse order.
The return flange must fit over the top of the ridge
so that it rests on top of the firebox. Figure 37d.
The 'T' latch portion is threaded and can be loos-
ened or tightened to adjust for an effective door seal.
Care must be taken when re-installing the door to
ensure that the gasket at the top of the door does
not bunch.
Remove the backing of the logo supplied and centre over
the logo installation holes, as indicated.
LOGO
RIDGE
RETURN FLANGE FIGURE 38d
TOP
FRONT
RETAINER
FIGURE 38bFIGURE 38c
'T' LATCH
HANDLE
FINISHING
LOGO PLACEMENT
FRONT CAST INSTALLATION
GLASS DOOR INSTALLATION
AND REMOVAL
FIGURE 37

16
W415-0158/E/02.19.04
Blocked burner ports can cause an incorrect flame pattern,
carbon deposits and delayed ignition. PHAZERTM logs glow
when exposed to direct flame and provide a unique and
realistic glowing effect. Use only certified PHAZERTM logs
available from your Napoleon dealer.
Place log #1 onto the burner, centering it onto the burner
tray and pushing it as close to the rear wall of the firebox as
possible. Move logs # 2 and 3 into position, lining up the
studs located on the burner with the holes on the bottom of
the logs. Sit the notch at the bottom of log #4 against the
left outermost grate post and position the top of the log into
the pocket provided on the rear log (#1).
The notch in log #5 should be pressed down onto the
skewering pin located at the end of the grate as shown to
prevent it from rocking.
Position the notch located in log #6 against the grate post.
1
4
23
LOG PLACEMENT
5
6
Place the bottom of log #7 against the right outermost grate
post and the top into the pocket provided on the center log
(#6). Bend up the tab in the log support to cradle log #7.
Tear the glowing embers into pieces and place onto the
front of the burner. Care should be taken to shred the em-
bers into thin, small irregular pieces as only the exposed
edges of the fibre hairs will glow when exposed to direct
flame; however care should be taken to not block the burner
ports. Blocked ports can cause an incorrect flame pattern,
carbon deposits and delayed ignition.
Log colours may vary. During the initial use of the fireplace,
the colours will become more uniform as colour pigments
burn in during the heat activated curing process.
POSITIONINGTHELOGSIMPROPERLYWILLCAUSE
FLAMEIMPINGEMENTANDCARBONING.
7
FIGURE39a-d

17
W415-0158 / E / 02.19.04
MODEL GS60 ONL
Y
:
VENTING ACTION CHECK
A CHECK FOR CORRECT VENTING ACTION MUST BE
MADE BEFORE THE INSTALLEDSTOVE ISLEFTWITH
THECUSTOMER.Test in the following manner:
1. Close all doors and windows in the room / start
exhaustfansinthehome/turnfireplace
blower off (if equipped).
2. Set controls to "high" and light the
unit.
3. Wait 5 minutes. Light a match and
extend it 1" into the hole located above
the spill switch bracket on the adapter.
4. Venting action is satisfactory if the
flame stays lit. Venting action is unsat-
isfactory if the flame extinguishes.
5. If venting action is unsatisfactory, turn the unit off,
wait 10 minutes and try again. If the match does not stay
lit, turn the unit off and check for vent blockage or restric-
tion. If necessary, consult with a qualified inspector.
MODEL GS60 ONLY: SPILL SWITCH
Thisis athermally activatedswitch, attachedto theback
of the chimney adapter, which senses the change in
temperature and shuts down the gas valve in the event
of a blocked or disconnected vent. It acts as a safety
shut-offto prevent abuild upof carbon monoxideor an
explosion of unburnt gases during start up. If the flue
is blocked or has no "draw", the spill switch will auto-
matically shut off the supply of gas within about 5-10
minutes.
TAMPERING WITH THE SWITCH CAN RESULT IN
CARBON MONOXIDE (CO) POISONING AND POSSI-
BLE DEATH.
PURGE ALL GAS LINES WITH THE GLASS DOOR
OPEN. ASSURE THAT A CONTINUOUS GAS FLOW
IS AT THE BURNER BEFORE CLOSING THE DOOR.
ALLOW SEVERAL MINUTES (5-15) FOR THE
FLAME TO STABILIZE AFTER IGNITION.
Theon-off switchis located on the backof theunit at the top
left corner on models GDS60 and GS60.
NOTE: The upper firebox baffle of your new cast stove
has intentionally been left unpainted. Its shiny appear-
ance will quickly transform to a dull black finish during
the curing process.
FIGURE 40
OPERATION / MAINTENANCE
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. Simply open a window
to sufficiently ventilate the room. After extended periods
of non-operation such as following a vacation or a warm
weather season, the fireplace may emit a slight odour for
a few hours. This is caused by dust particles in the heat
exchanger burning off. Open a window to sufficiently ven-
tilate the room.
OPERATING INSTRUCTIONS
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY,A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A.This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Beforeoperatingsmellallaroundthefireplace areaforgasandnexttothe floor becausesomegasisheavierthan
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
•Turn off all gas to the fireplace.
•Open windows.
•Do not try to light any appliance.
•Do not touch any electric switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fire department.
C.Use only your hand to push inor turn the gas control knob. Never use tools.If the knob will not turn by hand, donot
try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D.Do notusethis fireplace ifanypart hasbeenunderwater. Immediatelycalla qualified servicetechnicianto inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING

18
W415-0158 / E / 02.19.04
LIGHTING INSTRUCTIONS
P
I
P I L
O T
N
O
L
O
T
H I
L O
F
F
O
TO TURN OFF GAS
1.Turn off all electric power to the fireplace if service is to
be performed.
5.Find pilot located in front of the back log.
6. Turn gas knob counter-clockwise to pilot.
7.Depress and hold the gasknob while lightingthe pilot
with the push button ignitor. Keep knob fully depressed
for one minute, then release. If the pilot does not con-
tinue to burn, repeat steps 3 through 6.
8. With the pilot lit, turn the gas knob counter-clockwise
to on.
9.If equippedwitharemote ON-OFF switch,mainburner
may not come on when you turn the valve to ON. The
remote switch must be in the ON position to ignite the
burner.
10.Turn on all electric power to the fireplace.
1. STOP! Read the safety information on the operating
label.
2.Turn off all electric power to the fireplace.
3.Turn the gas knob clockwise to off.
4. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor, STOP! Follow "B" on the op-
erating label. If you don't smell gas go to the next step.
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo-
couple has cooled. Allow approximately 60 seconds for the thermocouple to cool before attempting to re-light.
When lighting and re-lighting, the gas knob cannot be turned from PILOT to OFF unless the knob is depressed.
2. Push in gas control knob slightly and turn clock-
wise to off. Do not force.
TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER
BEFORE SERVICING THE STOVE!
CAUTION:Labelallwirespriortodisconnectionwhenserv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This stove and its venting system should be inspected
beforeuse and atleast annually bya qualified serviceper-
son.Thefireplaceareamustbekeptclearandfreeofcom-
bustible materials, gasoline or other flammable vapours
andliquids.Theflowofcombustionandventilationairmust
not be obstructed.
1. In order to properly clean the burner and pilot assem-
bly, remove the logs exposing both assemblies.
2. Keep the control compartment, logs, burner, air shut-
ter opening and the area surrounding the logs clean by
vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
4. Check to see that the pilot flames are large enough to
engulf the thermocouple and the thermopile on one leg
and reaches toward the burner on the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is turned
on. A 5-10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer/dis-
tributor.
7. Check that the door gasketing is not broken or miss-
ing. Replace if necessary.
MAINTENANCE

19
W415-0158 / E / 02.19.04
1. Ensure that the access cover plate has been installed.
For location, see Figure 30.
2. Remove the on/off switch bracket and the cover plate
below it. The switch spacers and cover plate may now be
discarded.
3. Decide which side of the blower housing you prefer the
on/off switch to be located on.
4. Removethe2screwsfromthetopouteredgeoftherear
stove panel. The housing is mounted using these two
holes, as well as two other holes located in the rear panel.
using the same screw holes for one side of the housing.
5. Mount and secure the blower housing using 4 screws.
Ensure that the on/off switch wires pass through the ap-
propriate slot located on either side of the blower housing.
6. Remove the 2 screws from the side of the blower hous-
ing that you want the switch to be located on and resecure
the on/off switch.
Because the blower is thermally activated, when turned
on, it will automatically start approximately 15-30 min-
utes after lighting the stove and will run for approximately
30-45 minutes after the stove has been turned off. Use
of the fan increases the output of heat.
Adjustthepilotscrew to provideproperlysizedflame. Turn
in a clockwise direction to reduce the gas flow.
Remove the 2 screws securing the log support bracket.
Natural gas models have air shutters set to 0.375" open
(3/8").Propanemodelshaveairshutterssetto0.313"open
(5/16"). Closing the air shutter will cause a more yellow
flame, but can lead to carboning. The flame may not ap-
pear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established. After making adjust-
ments replace the log support bracket.
FIGURE 43
FIGURE 44
P
I
INLET PRESSURE
TAP
P
I
PILOT SCREW
MANIFOLD TAP
L O T
N
O
L
O
T
H
I
L
O
F
F
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Air shutter adjustment must only be
done by a qualified gas installer!
FIGURE 41
FIGURE 45
Vertical installations may display a very active flame. If this
appearanceisnotdesirable,theventexitmustberestricted
using the restrictor vent kit, GDSRP-KT. This will reduce
the velocity of the exhaust gases, slowing down the flame
patternand creatinga moretraditional gentle appearance.
Specific instructions are included with the kit.
FIGURE 42
SLOT
REMOVED SCREWS
BLOWER
INSTALLATION
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
Drywall dust will penetrate into blower bearings causing
irrepairable damage and must be prevented from coming
into contact with the blower or its compartment.
Anydamageresultingfromthisconditionisnotcoveredby
the warranty policy.
VENTURI ADJUSTMENT
RESTRICTING VERTICAL VENTS

20
W415-0158/E/02.19.04
Contact your dealer for questions concerning prices and
availability of replacement parts. Normally all parts can be
ordered through your Napoleon dealer or distributor.
When ordering replacement parts always give the follow-
ing information:
1. MODEL &SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
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REPLACEMENTS
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON
DEALER.
# PART # DESCRIPTION
1 W135-0209 LOG #1
2 W135-0082 CHARCOAL PIECE (LOG #2)
3 W135-0076 LOG #3
4 W135-0210 LOG #4
5 W135-0211 LOG #5
6 W135-0212 LOG #6
7 W135-0213 LOG #7
8 GL-646 LOGSET
9 W725-0035 SIT VALVE - NG
9 W725-0026 SIT VALVE - LP
10 W010-0624 BURNER
11 W455-0058 #35 BURNER ORIFICE - NG
11 W455-0059 #53 BURNER ORIFICE - LP
11 W455-0065 #45 BURNER ORIFICE - NG
11 W455-0050 #55 BURNER ORIFICE - LP
12 W010-0800 PILOT ASSEMBLY - NG
12 W010-0801 PILOTASSEMBLY - LP
13 W455-0069 PILOT INJECTOR - NG
13 W455-0067 PILOT INJECTOR - LP
14 W680-0005 THERMOCOUPLE
15 W680-0004 THERMOPILE
16* W290-0029 PILOT GASKET
17 W357-0001 PIEZO IGNITOR
18* W361-0016 GLOWING EMBERS
19* W550-0001 CHARCOAL EMBERS
20* W573-0008 HIGH TEMPERATURE SEALANT
21* W385-0245 NAPOLEON LOGO
22 W390-0001 LATCH
23* W660-0009 ON/OFF SWITCH
24 W690-0002 THERMODISC
25* W380-0002 VARIABLE SPEED SWITCH KNOB
26 KB-35 VARIABLE SPEED SWITCH
27 GZ-552 REPLACEMENTBLOWER
28 W135-0069_SIDE (LEFT OR RIGHT)
29 W135-0073_TOP
30 W135-0068_LEG EA.
31 W135-0074 BASE PAINT FINISH ONLY
32 W010-0459 ADAPTOR C/WSPILL SWITCH
33 W660-0006 SPILL SWITCH
34 W080-0405 SPILL SWITCH BRACKET
35 GD175 - WALL TERMINAL KIT
36 BM6790 90° ELBOW - 7" DIAMETER
37 GD222 TERMINALASSEMBLY
38 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA
39 W500-0077 FIRESTOP / WALL PLATE
40 W020-0032 HARDWARE
41 BRTC7 BRASS TRIM COLLAR
42 BM6724 24" STOVE PIPE - 7" DIAMETER
43 W010-0300 10' ALUMINUM FLEX LINER C/WSPACERS - 4" DIA
44 W025-0001 DECORATIVE BRASS BAND
46 GD180 - PERISCOPE TERMINAL KIT
36 BM6790 90° ELBOW - 7" DIAMETER
45 GD201 PERISCOPE
38 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA
49 W500-0077 FIRESTOP / WALL PLATE
40 W020-0032 HARDWARE
41 BRTC7 BRASS TRIM COLLAR
42 BM6724 24" STOVE PIPE - 7" DIAMETER
43 W010-0300 10' ALUMINUM FLEX LINER C/WSPACERS - 4" DIA
44 W025-0001 DECORATIVE BRASS BAND
GD110 - 1/12 TO 7/12 PITCH
46 W010-0569 AIR TERMINAL
47 W120-0036 VERTICAL CAP
48 W010-0567 ROOF SUPPORT
49 W170-0063 STORM COLLAR
50 W263-0054 ROOF FLASHING
GD111 - 8/12 TO 12/12 PITCH
46 W010-0569 AIR TERMINAL
47 W120-0036 VERTICAL CAP
48 W010-0567 ROOF SUPPORT
49 W170-0063 STORM COLLAR
50 W263-0055 ROOF FLASHING
GD112 - FLAT ROOF
46 W010-0569 AIR TERMINAL
47 W120-0036 VERTICAL CAP
48 W010-0567 ROOF SUPPORT
49 W263-0056 ROOF FLASHING
50 W170-0063 STORM COLLAR
51* W690-0001 MILLIVOLTTHERMOSTAT
52* W690-0010 REMOTE CONTROL - ADVANTAGE
52* W690-0011 REMOTE CONTROL - ADVANTAGE PLUS
53* W300-0041 WINDOW GLASS
54* W562-0031 GLASS GASKET
55 GS830-G GOLDTRIVET
55 GS830-K BLACKTRIVET
55 GS830-C CHROME TRIVET
56* GDSLL-KT LEVELING / SECURING KIT
57 GS-64KT BLOWER KIT
58* GDS-786KT DECORATIVE BRICK PANEL
59 F_A** ART DECO FRONT
60 F_E** EARLY AMERICAN FRONT
61 F_P** PANORAMIC FRONT
62* W175-0138 CONVERSION KIT - NG-LP
62* W175-0139 CONVERSION KIT - LP-NG
63* BM6745 45° ELBOW
64 GD-301 HEAT GUARD
65* W175-0001 4" COUPLER
45 GD-201 PERISCOPE
66* GDSRP-KT RESTRICTOR KIT
67 GS-150KT ADAPTORKIT
44 W025-0001 DECORATIVE BRASS BAND
COMPONENTS COMMON TO BOTH UNITS:
GS60 COMPONENTS
TERMINAL KITS
ROOF TERMINAL KITS
ACCESSORIES:
GDS60 ACCESSORIES
GS60 ACCESSORIES
BLUE -B
BLACK -K
GREEN -F
BROWN -N
ALMOND -S
**FOR AVAILABLE PORCELAIN COLOURS, ADD THESE LETTERS TO THE BASE PART
NUMBER: