Napoleon GI 3600-N User manual

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W415-0061 / C / 10.25.11
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.22B
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS.
$10.00
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
WARNING
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.22,ANSI Z21.50 FOR VENTED GAS FIREPLACES.
GI3600-N
NATURAL GAS
GI3600-P
PROPANE

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PG 2-5 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass, & Plated Parts
5 INSTALLATION
6-7 FINISHING
Brick panels
Log Placement/Charcoal Embers
Louvre Installation
Logo Placement
7 OPERATION / MAINTENANCE
Spill Switch
Venting Action Check
8 OPERATION / MAINTENANCE CONT'D
Operating Instructions
Maintenance
9 BLOWER SYSTEM
Blower Replacement Instructions
9 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustments
10-11 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories / Options
12-13 TROUBLE SHOOTING GUIDE
14 SERVICE HISTORY
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
•Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room
as the fireplace.
• Due to high temperatures, the fireplace shouldbelocated outof traffic andaway fromfurnitureand draper-
ies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
fireplace and venting system are kept clean. The fireplace and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free
from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appli-
ance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician
to inspect the fireplace and to replace any part of the control system and any gas control which has been
under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
• Do not strike or slam shut the fireplace glass door.

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W415-0061 / C / 10.25.11
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives
the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against de-
fects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner,
phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelain-
ized enamelled components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide
replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on
a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on
the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions
and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included
with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will
nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain
enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will
replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by
refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses
are not covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any
event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this
product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive vent-
ing configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Anydamagesto fireplace, combustionchamber,heatexchanger,brass trim orothercomponent due to water, weatherdamage,long periods ofdampness,condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNSARE SUBJECTTO CHANGE WITHOUT PRIOR NOTICE DUETO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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THISGASFIREPLACESHOULDBEINSTALLEDANDSER-
VICED BY A QUALIFIED INSTALLER to conform with local
codes. Installation practices vary from region to region and
it is important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed
plumber or gas fitter when installed within the commonwealth
of Massachusetts.
In absence of local codes, install to the current National
Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA
B149, Installation Codes.
Purge all gas lines with the glass door of the fire-
place removed. Assure that a continuous gas flow
is at the burner before installing the door.
Under extreme vent configurations, allow several
minutes (5-15) for the flame to stabilize after igni-
tion.
Altitudes greater than 4000ft. require a minimum
vent run of 12ft.
The fireplace and its individual shutoff valve must be discon-
nectedfromthegassupplypipingsystemduringanypressure
testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fireplace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection,
must be installed immediately upstream of the gas supply
connection to the stove.
Thisfireplacemust be connected toany accepted lined chim-
ney system listed to ULC-S635M (in Canada) or UL-1777 (in
USA).Theventingconnectionmustbe in compliance with the
vent manufacturers installation instructions.
The draft hood must be installed so it is in the same atmo-
spheric pressure zone as the combustion air inlet to the
fireplace.
Provide adequate ventilation and combustion air. Provide
adequate accessibility clearance for servicing and op-
erating the fireplace. Never obstruct the front opening
of the fireplace.
This insert must be recessed into a vented noncombustible
woodburning fireplace (prefabricated or masonry) only.
The minimum fireplace size in which the heater is to be
installed is:
HEIGHT 17½ inches WIDTH 25½ inches DEPTH 16½
inches
The minimum distance, from the bottom of a combustible
mantle projecting 6" maximum from the wall to the top of the
unit, is 8".
The fireplace, when installed, must be electrically connected
andgrounded in accordance withlocal codes. Inthe absence
oflocal codes, use the currentCSAC22.1 CANADIAN ELEC-
TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL
ELECTRICALCODE in the United States. The blower power
cord must be connected into a properly grounded receptacle.
Thegroundingprongmustnotberemoved from the cord plug.
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input is 24,000 BTU/hr for natural gas and
22,000 BTU/hr for propane. When the fireplace is installed
at elevations above 4,500ft, and in the absense of specific
recommendationsfrom the local authority having jurisdiction,
the certified high altitude input rating shall be reduced at the
rate of 4% for each additional 1,000ft. Maximum output for
naturalgas is 15,900 BTU/hrand 16,000 BTU/hrfor propane.
Minimuminletgassupplypressure is 4.5 inches water column
for natural gas and 11 inches water column for propane. This
fireplaceis certified forbedroom and bedsitting room installa-
tion.Maximuminlet gas pressure is7inches water column for
naturalgasand13 inches water column for propane.Manifold
pressureunder flow conditionsis 3.5 incheswater column for
natural gas and 10 inches water column for propane.
No external electricity (110 volts or 24 volts) is required
for the gas system operation.
Expansion / contraction noises during heating up and cooling
downcycles are normaland to beexpected. Change in flame
appearance from "HI" to "LO" is more evident in natural gas
than in propane.
Do not use abrasive cleaners to clean plated parts. Buff
lightly with a clean dry cloth. The glass is 3/16" ceramic glass
available from your Napoleon / Wolf Steel Ltd. dealer. Do not
substitute materials.Cleantheglassafter the first10 hours
ofoperationwith a recommended gasfireplaceglass cleaner.
Thereafter clean as required.
Do not clean glass when hot! If the glass is not kept clean
permanent discolouration and / or blemishes may result.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS AND PLATED
PARTS

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BLACK
PIPE
FIGURE 3
Linethe chimney with a 3" or 4"diameter approved liner. With
a4"liner,anincreasermustbeconnectedbetweenthedilution
drafthood and the liner.Chimneyinstallation must conformto
both national and local code requirements. The liner must be
continuous from the fireplace to the chimney cap.
Removethesecuringscrew from the front of thedilutionplate.
Push the dilution draft hood out of the securing clips and at-
tach the liner using 3 screws equally spaced. Pack insulation
around the liner at the damper area to prevent air flow from
entering the chimney. Move the insert into the centre of the
woodburningfireplacemakingsurethat the dilution draft hood
insertsbackintoitssecuringclips.Levelusingthefourleveling
screws located front and back on either side of the fireplace
base. Leveling the insert will eliminate rocking or excessive
noisewhenthefanisinoperation.Replacethesecuringscrew
to the front of the dilution plate.
Install rigid black pipe, a flex connector, if local codes permit,
or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter and a
shut off valve to the fireplace. Seal and tighten securely. The
adapter will be required between the gas valve and the cop-
pertubingor flex connector. Do not kink flexible connector!
Checkforgas leaks by brushing on asoapand water solution.
Do not use open flame!
INSTALLATION
FIGURE 1
Cleanoutashesfromthe inside of the wood-burning fireplace.
Make sure that the chimney and wood-burning fireplace
are in a clean and sound condition and constructed of non-
combustiblematerials.Ifnecessaryhaveanyrepairworkdone
by a qualified person before installing the insert. Remove the
existing fireplace damper or lock into an open position.
Using screws, attach the fireplace warning tag (W385-0199)
tothe inside of thefirebox of thefireplace into which theinsert
is being installed.
The sheet-metal parts of the fireplace, in which the gas fire-
place insert is to be installed, must not be cut.
If the wood-burning factory-built fireplace has no gas access
hole(s) provided, an access hole of 1½ inch or less may be
drilled through the lower sides or bottom of the fireplace in
a proper workman like manner. This access hole must be
plugged with non-combustible insulation after the gas supply
line has been installed.
Ensure that existing chimney cleanouts fit properly.
Therefractory, glass doors, screenrails,screen mesh and log
grates may be removed from the fireplace before installing
the gas fireplace insert.
Smoke shelves, shields and baffles may be removed if at-
tached by mechanical fasteners.
The ventilation openings in the fireplace may be obstructed
by the backer plates, aluminium trim etc. but these parts are
not to be applied so as to have an airtight seal.
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE
INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS
ALL ORIGINALPARTS HAVE BEEN REPLACEDAND THE FIREPLACE IS RE-APPROVED BY
THE AUTHORITY HAVING JURISDICTION.
ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME
FOYER ENCASTREAU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT
AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALESAIENT ETE
REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES
AYANT JURIDICTION. W385-0199
DILUTION DRAFT
HOOD
DILUTION
PLATE
SECURING
CLIPS
FIGURE 2
GI3600
27 1/2”
(30 1/2”)
43”
(49”) 30 1/8”
25”
18 1/2”
13 1/2”2 1/2”
3” GAS INLET
17 1/2”
7”
ELECTRICAL INLET
LEFT SIDE
EXHAUST
(3"DIA)
8"
17 1/4”
22”

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W415-0061 / C / 10.25.11
An on/off switch has been included and can be located at
the right side trim. For ease of accessibility, this switch may
be replaced with a wall switch or substituted with a millivolt
thermostat that may be installed in a convenient location on
any wall. Route a 2 strand solid core millivolt wire through the
electrical hole located at the bottom right side of the unit. The
recommended maximum lead length depends on wire size:
WIRE SIZE MAX. LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the gas
valve.
Do not connect the gas valve to electricity (110 volts or
24 volts).
FIGURE 5
FIGURE 4
1
2
3
The insert can be equipped with a flashing kit to close off
most fireplace openings. Mount the flashing inside the unit's
outershell using 4 securingscrews.Theflashingand trim are
available in many finishes to accent any room decor. Objects
placed in front of the fireplace should be kept a minimum of
48" away from the front face.

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LOG
CENTER
LOG
RIGHT
LOG
LEFT
CHARCOAL
EMBERS
FRONT LOG
BACK LOG
FIGURE 6
To give your insert that authentic masonry fireplace look,
optionalfibre firebrick panels are available at yourNapoleon /
WolfSteelLtd.dealer. Completeinstallationandmaintenance
instructions are included with the kit.
PHAZERTM logsand charcoal embers, exclusiveto Napoleon
Fireplaces, provide a unique and realistic glowing effect that
is different in every installation. Take the time to carefully
position the charcoal embers for a maximum glowing effect.
1. Placethefront log onto the mainburner,pushingit as
closeaspossibletotheburnerportswithout blocking/covering
them. The left and right spacing between the log ends and
the burner ports should be equal.
YOU MAY FIND IT EASIER TO PLACE SOME CHAR-
COAL EMBERS BENEATH THE FRONT LOG NOW.
2. Place the back log onto the step located at the back
of the combustion chamber. The notch situated at the lower
rightofthe back log shouldbecentered evenly above the pilot
assembly.
3. While supporting the back log, to prevent it from fall-
ing forward, set the three smaller logs into the pockets and
grooves of the front and back logs, respectively.
Log colours may vary. During the initial use of the fireplace,
thecolourswillbecomemoreuniform as colour pigments burn
in during the heat activated curing process.
POSITIONING THE LOGS
IMPROPERLY WILL CAUSE FLAME
IMPINGEMENT AND CARBONING.
Randomly place the embers beneath the front log, covering
all of the burner area beneath the hollowed out section of
the log. Place the remaining embers along the front. Keep
ember dust away from burner ports to avoid plugging them.
Fine dust found in bottom of bag not to be used.
PHAZERTM logsand charcoal embers glow whenexposed to
direct flame. Use only certified PHAZERTM logs and charcoal
embersavailablefrom your Napoleon / WolfSteelLtd.dealer.
FINISHING
FIBRE FIREBRICK PANELS
LOG PLACEMENT
CHARCOAL EMBERS
FIGURE 7
UPPER LOUVRES
Insert the back edge of
the upper louvre into the
upper louvre clips.
SIDE VIEW
LOWER LOUVRES
Secure the lower louvre
assembly to the insert, us-
ing the 4 screws supplied.
FLUSH LOUVRE KIT, GI-1L
SIDE VIEW
UPPER
LOUVRE
LOUVRE
CLIP

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W415-0061 / C / 10.25.11
After extended periods of non-operation such as follow-
ing a vacation or a warm weather season, the fireplace
may emit a slight odour for a few hours. This is caused
by dust particles in the heat exchanger burning off. Open
a window to sufficiently ventilate the room.
FIGURE 10
OPERATION / MAINTENANCE
SPILL SWITCH VENTING ACTION CHECK
Remove the backing of the logo supplied and place on the
glass viewing area, as indicated.
LOGO
11/8"
13/8"
LOGO PLACEMENT
FIGURE 9
This is a thermally activated switch, attached to the back of
the unit and extending up into the dilution draft hood, which
senses the change in temperature and shuts down the gas
valve in the event of a severe downdraft of air or a blocked
or disconnected vent.
It acts as a safety shut-off to prevent a build up of carbon
monoxide or an explosion of unburnt gases during start up. If
the flue is blocked or has no "draw", the spill switch will auto-
maticallyshut offthe supply of gaswithin about 5-10minutes.
TAMPERING WITH THE SWITCH CAN RESULT IN CAR-
BON MONOXIDE (CO) POISONING AND POSSIBLE
DEATH.
A CHECK FOR CORRECT VENTING ACTION MUST BE
MADE BEFORE THE INSTALLED INSERT IS LEFT WITH
THE CUSTOMER.
Test after installing the unit into a vented non-combustible
fireplace in the following manner:
1. Close all doors and windows in the room; start exhaust
fans in the home; turn fireplace blower off.
2. Set controls to "high" and light the unit.
3. Wait 5 minutes. Light a match and hold it to the spill tube
opening.
4. Ventingactionissatisfactoryif smoke is drawn intothespill
tube. Venting action is unsatisfactory if the flame and smoke
are not drawn into the tube.
5. If venting action is unsatisfactory, turn the unit off, wait
10 minutes and try again. If the smoke or flame is still not
drawn into the spill tube, turn the unit off and check for vent
blockage or restriction. If necessary, consult with a qualified
air quality specialist.
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. Simply open a window
to sufficiently ventilate the room.

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W415-0061 / C / 10.25.11
1.Turn off all electrical power to the unit if service is to be
performed.
MAINTENANCE
FOR YOUR SAFETY READ BEFORE LIGHTING:
WHAT TO DO IF YOU SMELL GAS:
LIGHTING INSTRUCTIONS
TO TURN OFF GAS
A This fireplace has a pilot which must be lit by hand while
following these instructions exactly.
B Before lighting, smell all around the fireplace area for gas
and next to the floor because some gas is heavier than air
and will settle on the floor.
C Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
do not try to repair it. Call a qualified service techni-
cian. Force or attempted repair may result in a fire or
explosion.
D Donotusethisfireplaceifanyparthasbeenunderwater.
Immediatelycallaqualifiedservice technician to inspect
the unit and replace any part of the control system and
any gas control touched by water.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire depart-
ment.
1.Stop! Read all the safety information above. When lighting
and re-lighting, the gas knob cannot be turned from "pilot" to
"off" unless the knob is depressed.
2.Turn off all electrical power to the stove.
3.Turn the gas knob clockwise to off.
4.Wait 5 minutes for any gas in the combustion chamber to
escape. Continue to the next step if you do NOT smell any
gas. If you smell gas, STOP! and follow the instructions in
"What to do if You Smell Gas" listed above.
5.If the unit is equipped with a flame adjustment valve, turn
clockwise to off.
6.Locate the pilot situated in front of the rear log.
7.Turn the gas knob counter-clockwise to "pilot" posi-
tion.
8.Depress and hold the gas knob while lighting the pilot with
the push button ignitor. Keep the knob fully depressed for
one (1) minute, then release. If the pilot does not continue to
burn, repeat steps 3 through 7.
9.With the pilot lit, turn the gas knob counter-clockwise to
"on" position.
10.If your insert is equipped with a flame adjustment valve,
push and turn the knob to "high".
11.Ifyour insert isequipped with a remote "on-off"switch, the
main burner may not come on when you turn the gas valve
to "on" or "high". The remote switch must be in the "on"
position as well to ignite the main burner.
12.Turn on all electrical power to the insert.
2.Pushingascontrolknobslightlyandturn clockwise
to off. DO NOT FORCE.
TURN OFF THE GAS AND ELECTRICAL POWER
BEFORE SERVICING THE FIREPLACE.
CAUTION:Label all wires prior todisconnection when servic-
ingcontrols.Wiringerrorscancauseimproperanddangerous
operation. Verify proper operation after servicing. This insert
and its venting system should be inspected before use and
at least annually by a qualified service person. The fireplace
area must be kept clear and free of combustible materials,
gasoline or other flammable vapours and liquids. The flow of
combustion and ventilation air must not be obstructed.
1. In order to properly clean the burner and pilot assembly,
remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacuum-
ing or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out
any of the ports which may not be burning or are not burning
properly.
4. Check to see that the pilot flame is large enough to engulf
the thermopile on one leg and reaches toward the burner on
the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on
all openings when the gas knob for the burner is turned on.
A 5 to 10 second total light-up period is satisfactory. If igni-
tion takes longer, consult your Napoleon dealer / distributor.
7. Check that the door gasketing is not broken or missing.
Replace if necessary.

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W415-0061 / C / 10.25.11
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
THERMOPILE
4 SCREWS
ACCESS DOOR
4 SCREWS
FIGURE 12
FIGURE 11
FIGURE 12
FIGURE 13
FIGURE 14
PILOT SCREW
BLOWER SYSTEM
BLOWER REPLACEMENT INSTRUCTIONS
ADJUSTMENTS
PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT
Drywall dust will penetrate into blower bearings causing ir-
repairable damage and must be prevented from coming into
contact with the blower or its compartment.
Any damage resulting from this condition is not covered by
the warranty policy.
The Napoleon gas fireplace insert comes standard with a
blower, a heat sensor, variable on/off speed control and a
power cord. Because the blower is thermally activated, when
turnedon, it will automaticallystart approximately 15minutes
after lighting the fireplace and will run for approximately 30
minutesafter the fireplace hasbeen turned off.Useofthe fan
increases the output of heat. Air, drawn in through the lower
louvre access door, is driven up the back of the firebox, and
exhausted as hot air between the upper louvres.
• Turn off the gas and electric power to the unit.
• Remove the upper glass bracket. Loosen the lower glass
bracket and remove the glass.
• Remove the logs.
• Remove the burner assembly.
• Remove the eight screws holding the access door in place
on the control assembly (located at the back of the burner
support).
• Remove the four screws holding the blower duct and slide
it forward from beneath the burner support.
• Disconnect the electrical connectors at the blower.
• Remove the blower.
1. Remove the pilot adjustment cap.
2. Adjust the pilot screw to provide properly sized flame.
3. Replace the adjustment cap.
Natural gas models have air shutters set at 1/16 (.063") inch
open.Propane gas models haveair shutters set at 3/8(.375)
inch open. Closing the air shutter will cause a more yellow
flame, but can lead to carboning. Opening the air shutter will
cause a more blue flame, but can cause flame lifting from
the burner ports. The flame may not appear yellow immedi-
ately; allow 15 to 30 minutes for the final flame colour to be
established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY
A QUALIFIED GAS INSTALLER!

11
W415-0061 / C / 10.25.11
Contactyourdealerforquestionsconcerningpricesandavail-
ability of replacement parts. Normallyall parts canbe ordered
through your Napoleon dealer or distributor.
REPLACEMENTS
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON
DEALER.
FOR WARRANTY REPLACEMENT PARTS, APHOTOCOPY
OF THE ORIGINAL INVOICE WILL BE REQUIRED TO
HONOUR THE CLAIM.
REPLACEMENT PARTS ACCESSORIES
# PART # DESCRIPTION
1 GL-610 LOG SET ASSEMBLY C/WCHARCOAL EMBERS
2 W135-0007 BACK LOG
3 W135-0052 FRONT LOG
4 W135-0015 RIGHT LOG
5 W135-0016 LEFT LOG
6 W135-0009 CENTER LOG
7* W550-0001 CHARCOAL EMBERS
8* W385-0245 NAPOLEON LOGO
9 W725-0036 NATURAL GAS VALVE - REMOTE RBT SHAW
9 W725-0037 PROPANE GAS VALVE - REMOTE RBT SHAW
10 W100-0058 PROPANE GAS PILOT ASSEMBLY
10 W100-0057 NATURAL GAS PILOT ASSEMBLY
11 W455-0025 #18 NATURAL GAS PILOT INJECTOR
11 W455-0084 #10 PROPANE GAS PILOT INJECTOR
12 W357-0001 PIEZO IGNITER - CHANNEL
13 W680-0004 THERMOPILE
14 W010-0364 BURNER ASSEMBLY
15 W456-0042 #42 DMS NATURAL GAS BURNER ORIFICE
15 W456-0053 #54 DMS PROPANE GAS BURNER ORIFICE
16 W010-0440 DOOR GLASS W/ TOP GASKET
17* W562-0012 GLASS GASKET (2 PC - SIDE)
18* W562-0011 GLASS GASKET (TOP)
19* W690-0002 THERMAL SENSING SWITCH
20 GZ-552 REPLACEMENT BLOWER
21 KB35 VARIABLE SPEED SWITCH C/W KNOB
22* W080-0062 UPPER GLASS BRACKET
23* W080-0079 LOWER GLASS BRACKET
24* W660-0009 BURNER ON/OFF SWITCH
25* W660-0006 SPILL SWITCH
# PART # DESCRIPTION
FOR OPENINGS SMALLER THAN 27" X 42":
26 GI-900B6 DELUXE 6" FLASHING KIT - POLISHED BRASS
26 GI-900AB6 DELUXE 6" FLASHING KIT - ANTIQUE BRASS
26 GI-900K6 DELUXE 6" FLASHING KIT - BLACK
26 GI-900SS6 DELUXE 6" FLASHING KIT - STAINLESS STEEL
26 GI-909S6 DELUXE 6" PORCELAIN FLASHING KIT - ALMOND
26 GI-909K6 DELUXE 6" PORCELAIN FLASHING KIT - BLACK
26 GI-909F6 DELUXE 6" PORCELAIN FLASHING KIT - GREEN
FOR OPENINGS SMALLER THAN 30" X 48":
26 GI-900B9 DELUXE 9" FLASHING KIT - POLISHED BRASS
26 GI-900AB9 DELUXE 9" FLASHING KIT - ANTIQUE BRASS
26 GI-900K9 DELUXE 9" FLASHING KIT - BLACK
26 GI-900SS9 DELUXE 9" FLASHING KIT - STAINLESS STEEL
26 GI-909S9 DELUXE 9" PORCELAIN FLASHING KIT - ALMOND
26 GI-909K9 DELUXE 9" PORCELAIN FLASHING KIT - BLACK
26 GI-909F9 DELUXE 9" PORCELAIN FLASHING KIT - GREEN
FOR OPENINGS SMALLER THAT 28" X 47":
27 GI-93K BASIC FLASHING KIT - BLACK
27 GI-93PB BASIC FLASHING KIT - POLISHED BRASS
28* GI-92PB 2" TRIM FOR GI-93K
FOR OPENINGS SMALLER THAN 26" X 42":
27 GI-63K BASIC FLASHING KIT - BLACK
27 GI-63PB BASIC FLASHING KIT - POLISHED BRASS
27 GI-63AB BASIC FLASHING KIT - ANTIQUE BRASS
28* GI-2PB 2" TRIM FOR GI-63K
PER-TRM GOLD ACRYLIC TRIM
29* W470-0002 ENAMELTOUCH UPAND BRUSH (SPECIFY COLOUR)
30* W690-0001 MILLIVOLT THERMOSTAT
31* W660-0011 HANDHELD REMOTE WITH DIGITAL READOUT / THERMOSTATIC
32* GD660 WALL SWITCH & 20FT WIRE
33 GI-777KT DECORATIVE BRICK PANELS
34 GI-787KT DECORATIVE BRICK PANEL FOR BAY DOOR
35 GIBS BAY SCREEN
36 GIBG BAY GLASS
37 GI360B-KT BAY DOOR ASSEMBLY
38 GI-LB36G BAY WINDOW LOUVRES - GOLD
38 GI-LB36PB BAY WINDOW LOUVRES - POLISHED BRASS
38 GI-LB36AB BAY WINDOW LOUVRES - ANTIQUE BRASS
38 GI-LB36K BAY WINDOW LOUVRES - BLACK
38 GI-LB36SS BAY WINDOW LOUVRES - STAINLESS STEEL
39 GI-1LG GOLD PLATED LOUVRES UPPER & LOWER
39 GI-1LK FLUSH LOUVRES & DOOR TRIM - BLACK
39 GI-1LPB FLUSH LOUVRES & DOOR TRIM - POLISHED BRASS
39 GI-1LAB FLUSH LOUVRES & DOOR TRIM - ANTIQUE BRASS
39 GI-1LSS FLUSH LOUVRES & DOOR TRIM - STAINLESS STEEL
40* W175-0172 NG TO LP CONVERSION KIT
40* W175-0191 LP TO NG CONVERSION KIT
When ordering replacement parts always give the following
information:
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH

12
W415-0061 / C / 10.25.11
20
12
9
15
26
39
38
16
14
1
2
56
4
3
21
13
10
11
27
33
34
37
35
36

13
W415-0061 / C / 10.25.11
Pilotgoes out whenthe
gas knob is released. System is not correctly purged.
Out of propane gas.
- purge the gas line with the glass door removed.
- fill the tank.
- gentlytwistthe pilot head to improvetheflamepattern around
the thermopile.
Pilot flame is not large enough
Pilot flame is not engulfing the
thermopile.
- turn up the pilot flame.
- clean thermopile and valve connection.
- check that thermopile insulation is not frayed and grounding
out on the housing or the burner support.
- replace thermopile.
- replace valve.
Thermopile shorting.
Faulty thermopile. - replace.
Faulty valve. - replace.
Pilot will not light. - check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replacepilotassemblyifthewireinsulation is broken or frayed.
- replace pilot assembly if the ceramic insulator is cracked or
broken.
- replace the push button ignitor.
- spark gap should be 1/16" to 1/8" from the electrode tip and
the pilot burner. Light the pilot with a match and adjust the
electrode tip to the required spark gap and proper location.
- fill the tank.
No spark at pilot burner
Spark gap is incorrect
No gas at the pilot burner
Out of propane gas
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
- turn on all gas appliances and see if pilot flame flutters, di-
minishesor extinguishes, especially whenmain burners ignite.
Monitor supply pressure.
- check if supply piping size is to code. Correct all undersized
piping.
Gas piping is undersized.
Pilot goes out while
standing; Main burner
is in 'OFF' position.
Pilot burning; no gas
to main burner; gas
knob is on; wall switch
is on.
- connect a jumper wire across the wall switch terminals; if the
main burner lights, replace the wall switch.
- disconnect the switch wires from the valve & connect a jumper
wire across terminals 1 and 3; if the main burner lights, check
the wires for defects and/or replace wires.
Wall switch is defective
Wall switch wiring is defective.
Main burner orifice is plugged. - remove stoppage in orifice.
- connectajumper wire across terminals1and 3; if main burner
does not light, replace gas valve.
Remote gas valve operator is
defective.
- increase fresh air supply (open door, window, add make-up
air supply)
- remove blockage.
- check that chimney is installed to building codes (3ft above
highestroofline or 2ft higherthan any portion of abuilding within
a horizontal radius of 10ft of the chimney.)
Main burner flame is
ablue,lazy, transpar-
ent flame.
Insufficient secondary air.
Downdraft or blockage in chim-
ney.
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.
SYMPTOM PROBLEM TEST SOLUTION

14
W415-0061 / C / 10.25.11
Main burner goes out;
pilot goes out. Refer to "Main burner goes out; pilot stays on"
Liner disconnected from insert.
- wait ten minutes. Shut off all exhaust fans in the house (ie:
kitchen and bathrooms), furnace, and clothes dryer. Open
windowsand/or doors. Start fireplaceandmonitor its operation.
Closedoors and windows and startappliances as before; room
is in negative pressure; increase fresh air supply.
- replace.
Chimney down-drafting
Chimney is blocked
Faulty spill switch.
- check for chimney blockage.
- re-attach liner.
- clean the glass with a recommended gas fireplace glass
cleaner. DO NOT CLEAN GLASS WHEN HOT.
Ifdepositsare not cleaned offregularly, the glassmaybecome
permanently marked.
White / grey film
forms. Sulphur from fuel is being depos-
ited on glass, logs or combustion
chamber surfaces.
Carbonisbeingdepos-
ited on glass, logs or
combustion chamber
surfaces.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- checkthe input rate: checkthe manifold pressureand orifice
size as specified by the rating plate values.
Flame is impinging on the logs or
combustion chamber.
Exhaust fumes
smelledinroom,head-
aches.
- check for chimney blockage.
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.
Fireplace is spilling.
- reverse.
Remote wall switch
is in off position;
main burner comes
on when gas knob is
turned to "ON" posi-
tion.
Wall switch is mounted upside
down.
Remote wall switch is grounding. - replace.
Remotewallswitchwireisground-
ing. - check for ground (short); repair ground or replace wire.
Faulty valve. - replace.
Main burner goes out;
pilot stays on. Pilot flame is not large enough or
not engulfing the thermopile.
Thermopile shorting.
- turn on pilot flame. Gently twist the pilot head to improve the
flame pattern aroung the thermopile.
- clean thermopile and thermopile connection to valve.
Carbon is being de-
positedon glass, logs
or combustion cham-
ber surfaces. Flame is impinging on the logs or
combustion chamber. - check that the logs are correctly positioned. - open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice
size as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that
the seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.
- check that minimum rise per foor has been adhered to for any
horizontal venting.
Air shutter has become blocked - ensure air shutter opening is free of lint or other obstructions.
SYMPTOM PROBLEM TEST SOLUTION

15
W415-0061 / C / 10.25.11
43.1

16
W415-0061 / C / 10.25.11
44.1
NOTES