Napoleon GL22N User manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.37
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSAMETHODS.
$10.00
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate.
CERTIFIED
GL28
GL32
GL22
1
W415-1101 / A / 07.24.12
CERTIFIED UNDER: ANSI Z21.60 / CSA 2.26 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID-FUEL BURNINGAPPLIANCES
GL22N, GL28N, GL32N
NATURAL GAS
GL22P, GL28P, GL32P
PROPANE

Logs, see “LOG PLACEMENT” section.
Batteries, see “BATTERY
INSTALLATION” and
“BATTERY REPLACEMENT”
section.
Rating Plate, see
“RATING PLATE
INFORMATION”
section.
Media, see “Sand or Glass
MEDIA PLACEMENT” section.
Burner, see
“GAS PIPING”
section.
Grate, see “GRATE
INSTALLATION” section.
2
W415-1101 / A / 07.24.12
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 2
2.0 INTRODUCTION 3
2.1 GENERAL INSTRUCTIONS 4
2.2 GENERAL INFORMATION 5
2.3 MINIMUM HEARTH SIZE 5
2.4 RATING PLATE 5
3.0 INSTALLATION 6
3.1 BATTERY INSTALLATION 6
3.2 GAS PIPING AND BURNER PLACEMENT 6
3.3 DAMPER STOP INSTALLATION 7
4.0 FINISHING 8
4.1 SAND OR GLASS MEDIA PLACEMENT 8
4.2 GRATE INSTALLATION 8
4.3 CHARCOAL LUMPS/EMBERS 8
4.4 LOG PLACEMENT 9
4.4.1 GL22 9
4.4.2 GL28 10
4.4.3 GL32 10
4.5 MOBILE HOME INSTALLATION 11
4.6 OPTIONAL REMOTE INSTALLATION (NOT SUPPLIED) 11
5.0 WIRING DIAGRAM 12
6.0 OPERATION 13
6.1 OPERATING AND LIGHTING INSTRUCTIONS 13
7.0 ADJUSTMENTS 14
7.1 PILOT BURNER ADJUSTMENT 14
7.2 FLAME CHARACTERISTICS 14
8.0 MAINTENANCE 15
8.1 BATTERY REPLACEMENT 15
9.0 REPLACEMENTS 15
10.0 TROUBLESHOOTING 18
11.0 WARRANTY 20
12.0 SERVICE HISTORY 21
1.0 INSTALLATION OVERVIEW

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W415-1101 / A / 07.24.12
3.16B
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR IT’S CONTROLS CAN BE
DANGEROUS AND IS PROHIBITED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate
appliance according to operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal
edges may be sharp.
• Do not burn wood or other materials in this appliance.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away
to avoid burns or clothing ignition. Toddlers, young children and others may be susceptible to accidental
contact burns. Aphysical barrier is recommended if there are at risk individuals in the house. To restrict
access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and
draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot
surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children
from hot surfaces. These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• This appliance is a vented gas-fired appliance. Do not burn wood or other materials in this appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
appliance and venting system are kept clean. The appliance and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and
free from combustible materials, gasoline and other flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning
appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part of the control system and any gas control
which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As
with all plastic bags, these are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and
serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and
your family against Carbon Monoxide.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the
appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting,
discolouration or damage to decorations, a T.V. or other electronic components.
2.0 INTRODUCTION

4
W415-1101 / A / 07.24.12
2.1 GENERAL INSTRUCTIONS
Thoroughly clean the chimney, flue and existing appliance
before installing the new appliance into it. Do not burn solid
fuels in any appliance that is equipped with this gas log set.
The installation of this appliance must conform with local
codes or in the absence of local codes, it must conform
to ANSI Z.223.1/NFPA 54 or the CAN/CGAB149. The
installation and the provisions for combustion and
ventilation air must conform with the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or the CSA B149.1, Natural
Gas and Propane Installation Code. The installation of
appliances designed for manufactured home (U.S. only) or mobile home installation must conform with the
Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable,
ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard.
Do not operate appliance in the presence of gasoline or other flammable liquids and vapours. Keep area
clear of other combustible materials. The appliance and its shut off must be disconnected from the gas supply
piping system before any pressure testing of the system is done.
Installation practices vary from region to region and it is important to know the specifics that apply to your
area,
For example: in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the
commonwealth of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a
appliance insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a
direct vent sealed combustion product.
• Acarbon monoxide detector is required in all rooms containing gas fired appliances.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE UNIT.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR ANY OTHER ACCESSORY NOT APPROVED FOR USE
WITH THIS APPLIANCE
!
WARNING
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute
® (NFI) as NFI Gas
Specialists
www.ncertied.org

5
W415-1101 / A / 07.24.12
CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI Z21.60-2003/CSA 2.26-2003 (R 2009), DECORATIVE APPLIANCE FOR INSTALLATION IN SOLID-FUEL BURNING
WARNING:IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THE
OWNER’S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE. FOR
ASSISTANCE OR ADDITIONAL INFORMATION, CONSULT A QUALIFIED INNSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
70,000BTU/h 80,000BTU/h 90,000BTU/h INPUT / ALIMENTATION 50,000BTU/h 65,000BTU/h 65,000BTU/h
0-4500FT (0-1370m) ALTITUDE / ÉLÉVATION 0-4500FT (0-1370m)
3.5” WATER COLUMN/D’UNE COLONNE D’EAU MANIFOLD PRESSURE / PRESSION AU COLLECTEUR 10” WATER COLUMN/D’UNE COLONNE D’EAU
4.5” WATER COLUMN/D’UNE COLONNE D’EAU MINIMUM SUPPLY PRESSURE / PRESSION D’ALIMENTATION MINIMALE 11” WATER COLUMN/D’UNE COLONNE D’EAU
7.0” WATER COLUMN/D’UNE COLONNE D’EAU MAXIMUM SUPPLY PRESSURE / PRESSION D’ALIMENTATION MAXIMALE 13” WATER COLUMN/D’UNE COLONNE D’EAU
GL22N GL28N GL32N GL22P GL28P GL32P
WARNING:DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN
CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE
APPLIANCE. FOR ISNTALLATION IN A SOLD-FUEL BURNING FIREPLACE ONLY.
THE FIREPLACE CHIMNEY MUST HAVE A PERMANENT VENT OPENING TO ATMOSPHERE OF NOT
LESS THAN 56.62”FOR GL22, 642” FOR GL28, 71.42” FOR GL32, OR AS DETERMINED BY THE
MANUFACTURER’S INSTALLATION INSTRUCTIONS.
FOR YOUR SAFETY:DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
FOR MINIMUM CHIMNEY FLUE
SEE INSTRUCTION MANUAL.
POUR LES DIMENSIONS
MINIMALES DE LA CHEMINÉE,
CONSULTEZ LE MANUEL
D’INSTRUCTIONS 20”
20”
22”
23”
20”
29”
14”
14”
14”
GL22
GL28
GL32 33”
AVERTISSEMENT:UNE INSTALLATION NON CONFORME, DES AJUSTEMENTS,
DES ALTÉRATIONS, UN SERVICE OU UN ENTRETIEN INADÉQUATS PEUVENT CAUSER DES
DOMMAGES MATÉRIELS OU DES BLESSURES CORPORELLES. RÉFÉREZ-VOUS AU
MANUEL D’INSTRUCTIONS FOURNI AVEC CET APPAREIL. POUR DE L’ASSISTANCE OU
POUR PLUS D’INFORMATION, CONSULTEZ UN INSTALLATEUR QUALIFIÉ, UNE AGENCE
D’ENTRETIEN OU LE FOURNISSEUR DE GAZ.
NATURAL GAS MODELS PROPANE MODELS
AVERTISSEMENT:N’AJOUTEZ AUCUN MATÉRIAU À CET APPAREIL QUI ENTRERA EN
CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE
FABRICANT.
POUR INSTALLATION DANS UN FOYER Â COMBUSTIBLE SOLIDE SEULEMENT.
LA CHEMINÉE DU FOYER DOIT POSSÉDER UN OUVERTURE D’ÉVACUATION PERMANENTE À L’AIR
EXTÉRIEUR DE NON MOINS DE 56,62” POUR LE GL22, DE 642” POUR LE GL28 ET 71.42” POUR LE GL32
OU SELON LES INSTRUCTIONS D’INSTALATION DU FABRICANT.
POUR VOTRE SÉCURITÉ:N’ENTREPOSEZ PAS ET N’UTILISEZ PAS D’ESSENCE OU
AUTRES LIQUIDES ET VAPEURS INFLAMMABLES À PROXIMITÉ DE CET OUT TOUT AUTRE
APPAREIL.
(WSL) (NGZ)
(NAC) (WUSA)
SERIAL NUMBER/NO. DE SERIE: GSL
CERTIFIED
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 0G8 CANADA
W385-0677 A
2.2 GENERAL INFORMATION
THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.
!
WARNING
2.3 MINIMUM HEARTH SIZE Do not install the gas log set into a cavity smaller than that
referenced in the table.
HEIGHT WIDTH DEPTH
LOG SET A B C
GL22 20” 23” 14”
GL28 20” 29” 14”
GL32 22” 33” 14”
GL22 GL28 GL32
NG LP NG LP NG LP
Altitude (FT) 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500
Max input (BTU/HR) 70,000 50,000 80,000 65,000 90,000 65,000
Min Inlet Gas Supply Pressure 4.5“ Water
Column 11“ Water Column 4.5“ Water Column 11“ Water Column 4.5“ Water Column 11“ Water Column
Max Inlet Gas Supply Pressure 7“ Water
Column 13“ Water Column 7“ Water Column 13“ Water Column 7“ Water Column 13“ Water Column
Manifold Pressure (Under Flow
Conditions) 3.5“ Water Column 10“ Water Column 3.5“ Water Column 10“ Water Column 3.5“ Water Column 10“ Water Column
2.4 RATING PLATE
THE RATING PLATE IS CHAINED TO THE LEG OF THE VALVE CASE AND SHOULD BE TUCKED
UNDER THE VALVE HOUSING.
SAMPLE
SAMPLE
SAMPLE
NSTALLATION IN SOL
ATION
50
ATION
SION AU COLLECTEU
N D’ALIMENTATION
ESSION D’ALIMENTATI
L
G
WITH THE
PHERE OF NOT
BY THE
MABLE
LIANCE
SA
SAM
SAM
SA
SA
SA
SA
SA
SA
A
SA
SA
SA
SA
SA
SA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
S
S
S
S
S
SA
SA
S
S
S
S
SA
SA
A
A
A
A
A
A
A
A
A
A
20”
20”
22”
”
”
20”
2
3
NT:
UNE INSTALLATION NON C
RVICE OU UN ENTRETIEN INADÉ
DES BLESSURES CORPOREL
RNI AVEC CET APPARE
INFORMATION, CONSULTEZ UN INSTA
N OU LE FOURNISSEUR DE GAZ.
AVERTISSEME
CONTACT AVEC LES
FABRICANT.
POUR INSTALLA
LA CHEMINÉE
EXTÉRIEUR
OU SELO
POU
A
SAMPLE
This rating plate illustration is for reference only. Refer to the rating plate on the appliance for accurate
information.
A
BC