Napoleon Condo Pack User manual
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9700539
INSTALLATION AND SERVICE MUST BE
PERFORMED BY A QUALIFIED INSTALLER.
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE, OR MAINTENANCE
CAN CAUSE INJURY OR PROPERTY
DAMAGE. REFER TO THIS MANUAL AND
CONSULT A SERVICE AGENCY FOR AD-
DITIONAL INFORMATION.
MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE, OR CHANGE AT ANY TIME,
SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND WITHOUT INCURRING OBLIGATIONS.
INSTALLATION AND OPERATING
INSTRUCTIONS
THRU-THE-WALL PACKAGED UNIT
WITH ELECTRIC HEATING & COOLING
THE HIGH EFFICIENCY THRU-THE-WALL
SELF CONTAINED HEATING & COOLING UNIT
CONFORMS TO ANSI/UL STD. 1995,
CERTIFIED TO CAN/CSA STD. C22.2 NO. 236 AND
ANSI/AHRI STD. 390
INSTALLATION SHALL BE MADE IN ACCOR-
DANCE WITH THE REQUIREMENTS OF THE
LOCAL UTILITY AND OTHER AUTHORITIES
HAVING JURISDICTION, THE NATIONAL
ELECTRICAL CODE IN THE UNITED STATES
AND THE CANADIAN ELECTRICAL CODE
CSA C22.1 PART 1 (LATEST EDITION) IN
CANADA. ANY ALTERATION OF INTERNAL
WIRING WILL VOID CERTIFICATION AND
WARRANTIES.
UNIT CONTAINS R-410A REFRIGERANT AND
POE COMPRESSOR OIL.
USE ONLY R-410A REFRIGERANT AND
APPROVED POE COMPRESSOR OIL.
PROPER SERVICE EQUIPMENT IS
REQUIRED. USE ONLY R-410A APPROVED
SERVICE EQUIPMENT.
FOR YOUR SAFETY, DO NOT STORE OR
USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE. SUCH
ACTIONS COULD RESULT IN PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
FAILURE TO FOLLOW SAFETY WARNINGS
AND INSTRUCTIONS EXACTLY COULD
RESULT IN SERIOUS INJURY, DEATH OR
PROPERTY DAMAGE.
• Installation and service must be performed by a quali ed
installer or service agency.
• Before servicing, disconnect all electrical power to the unit.
• When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
• Verify proper operation after servicing.
• Do not store or use gasoline or other ammable vapors
and liquids in the vicinity of this or any other appliance.
CAUTION
!!
!
IMPORTANT
!
WARNING !!
INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH THIS MANUAL BEFORE PROCEEDING WITH THE
INSTALLATION. LEAVE THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
•Phone (866) 820-8686 • [email protected] •
• www.napoleon.com •
11 EER
2.0 ton
P-E SERIES
• 11 EER
• Up to 24000 BTU/h Cooling
• Up to 15kW Electric Resistance Heating
• R-410A Refrigerant System
• Micro-Channel Condenser and Evaporator Coils
• Removable heating module
• Pre-wired and pre-charged
• Plug-and-play installation and service
• Individual metering and control for each unit
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TABLE OF CONTENTS
1. MODEL NOMENCLATURE .................................................................................................................................... 3
2. OVERVIEW ............................................................................................................................................................. 3
3. SAFETY .................................................................................................................................................................. 4
3.1 SAFETY SYMBOLS AND WARNINGS ......................................................................................................................................... 4
3.2 SAFETY RULES ..........................................................................................................................6
3.3 CODES ......................................................................................................................................................................................... 6
4. INSTALLATION ....................................................................................................................................................... 7
4.1 UNIT DIMENSIONS ......................................................................................................................................................................... 8
4.2 UNIT LOCATION AND CLEARANCES ......................................................................................................................................... 9
4.3 PACKAGED UNIT PREPARATION ....................................................................................................................................... 13
4.4 WALL SLEEVE ASSEMBLY AND INSTALLATION ...................................................................................................................... 14
4.5 UNIT SUPPORT ....................................................................................................................................................................... 21
4.6 GASKETING ON WALL SLEEVE ....................................................................................................................................... 22
4.7 PACKAGED UNIT INSTALLATION ....................................................................................................................................... 23
4.8 DUCTWORK ....................................................................................................................................................................... 25
4.9 CONDENSATE DRAIN CONNECTION ....................................................................................................................................... 27
5. ELECTRICAL ........................................................................................................................................................ 28
5.1 ELECTRICAL WIRING AND CONNECTIONS ...................................................................................................................... 28
5.2 REMOVAL OF HEATING MODULE, CONDENSER FAN AND INDOOR BLOWER ...................................................... 34
6. STARTUP AND SHUTDOWN ............................................................................................................................... 43
6.1 HEATING MODULE START-UP CHECKLIST ...................................................................................................................... 43
6.2 SEQUENCES OF OPERATION ....................................................................................................................................... 44
6.3 AIR FLOW ....................................................................................................................................................................... 45
7. MAINTENANCE .................................................................................................................................................... 47
7.1 GENERAL SAFETY RULES ....................................................................................................................................................... 47
7.2 HEATING MODULE ....................................................................................................................................................................... 48
7.3 COOLING SECTION ....................................................................................................................................................... 48
7.4 AIR FILTER ....................................................................................................................................................................... 48
7.5 LUBRICATION ....................................................................................................................................................................... 49
7.6 ROUTINE MAINTENANCE ....................................................................................................................................................... 49
8. TROUBLESHOOTING .......................................................................................................................................... 50
8.1 AIR CONDITIONING TROUBLESHOOTING ...................................................................................................................... 50
8.2 ADJUSTING SYSTEM CHARGE ....................................................................................................................................... 52
8.3 HEATING MODULE TROUBLESHOOTING ...................................................................................................................... 53
9. P-E CONDO PACK REPLACEMENT PARTS LIST ..................................................................................... 54
9.1 P-E CABINET WITH CONDENSER FAN AND INDOOR BLOWER ASSEMBLY ...................................................................... 54
9.2 COOLING SECTION PARTS LIST ....................................................................................................................................... 56
9.3 P-E HEATING MODULE ....................................................................................................................................................... 58
10.OWNER’S SERVICE INFORMATION ................................................................................................................ 60
11.WARRANTY .......................................................................................................................................................... 61
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1. MODEL NOMENCLATURE
2. OVERVIEW
These instructions cover the installation of the Condo Pack, which consists of three separate sections: the wall
sleeve, the cabinet with the air conditioning (AC) section and the furnace module. Instead of replacing the
complete system, the furnace module can be partially or fully removed for servicing.
All control harnesses are separated with modular quick disconnects, so module replacement does not require
rewiring. All sections have been factory run-tested. and ready for easy installation.
These instructions are intended as an aid to the licensed service technician. Improper installation may damage
equipment, void the warranty, and can create a hazard, resulting in injury or death. Our HVAC systems and
components are designed to be installed by qualied HVAC technicians ONLY. The installation of HVAC
systems includes electrical and refrigerant connections and is regulated by a multiple set of laws, codes
and guidelines, at the federal, state and local levels. It is the installer’s responsibility to install the product in
accordance with all applicable codes and regulations. NO WARRANTY is offered for the products that were
installed by unlicensed/unauthorized persons. Failure to comply with this policy could lead to violations of
applicable laws that are punishable. Documentation and specications are continuously updated and subject to
change. Please download the latest version of specications and manuals at: http://www.condopack.com.
P = Condo Pack
A, B, C...
Gas Condensing(96%)
030 - 30 000 BTU/h
015 - 15 000 BTU/h
040 - 40 000 BTU/h
050 - 50 000 BTU/h
NH - No heat
018 - 18 000 BTU/h / 1.5 ton
024 - 24 000 BTU/h / 2.0 ton
012 - 12 000 BTU/h / 1.0 ton
NC - No Cool
PCA
AA
30 18
HEATING
CAPACITY
HEATING
TYPE
COOLING
CAPACITY
BRAND COOLING
TYPE
COOLING
REVISION
A, B, C...
CABINET
REVISION
A, B, C...
A
HEATING
REVISION
C- Gas Condensing
S- Gas Standard
E- Electrical
D - Duct only (No heat)
i.e. P-DNHA-A18A-A
Electric Heat
NH - No heat
005 - 5.0 kW
007 - 7.5 kW
010 - 10 kW
015 - 15 kW
Gas Standard(80%)
038 - 38 000 BTU/h
026 - 26 000 BTU/h
051 - 51 000 BTU/h
064 - 64 000 BTU/h
NH - No heat
Heat designa�on
Heat designa�on
Heat designa�on
A - Single Stage
B- Blower Only (No Cool) i.e. P-C15A-BNCA-A
EXAMPLE:
P-C15A-A18A-A
Condo Pack
Condensing Gas - High Efficiency Heat
15 000 BTU/h (Hea�ng Capacity)
Rev. A (Hea�ng Revision A)
Air Condi�oning - Single Stage
18 000 BTU/h (Cooling Capacity for 1.5 ton)
Rev. A (Cooling Revision A)
Rev. A (Cabinet Revision A)
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Only trained service technicians familiar with standard service instructions and training material shall install,
service, and repair these units. Improper installation, adjustment, alteration, service, maintenance, or use can
cause explosion, re, electrical shock, or other conditions which may cause death, personal injury, or property
damage. For information and assistance, consult a qualied installer, service agency, your distributor or branch.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have re extinguisher
available. Read instructions thoroughly and follow all warnings or cautions included in literature and
attached to the unit. Consult federal, provincial, state, and local codes for special requirements.
3. SAFETY
3.1 SAFETY SYMBOLS AND WARNINGS
Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following
de ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels.
HIGHLIGHTS SUGGESTIONS WHICH WILL RESULT IN ENHANCED INSTALLATION,
RELIABILITY, OR OPERATION.
NOTE
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
COULD RESULT IN DEATH OR SERIOUS INJURY.
WARNING
!
!
SUGGESTS IMPORTANT PROCEDURE STEPS TO INSURE PROPER INSTALLATION,
RELIABILITY, OR OPERATION.
IMPORTANT
!!
INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL
RESULT IN DEATH OR SERIOUS INJURY.
DANGER
! !
INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY
RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICES.
CAUTION
! !
H3.3.2. Safety Symbols
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THIS INFORMATION IS INTENDED FOR USE BY QUALIFIED HVAC TECHNICIANS.
ANY ATTEMPT TO REPAIR A HEATING/AIR CONDITIONING PRODUCT MAY RESULT IN
PERSONAL INJURY AND/OR PROPERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR
CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.
DURING THE INSTALLATION, TESTING, SERVICING, AND TROUBLESHOOTING OF
THIS PRODUCT, IT MAY BE NECESSARY TO WORK WITH ELECTRICAL COMPONENTS.
THERE IS A RISK OF ELECTRIC SHOCK WHICH CAN CAUSE INJURY OR DEATH:
DISCONNECT ALL REMOTE ELECTRIC POWER SUPPLIES BEFORE SERVICING!
HOT SURFACE! DO NOT TOUCH TOP OF COMPRESSOR. COMPRESSOR AND DISCHARGE
PIPES MAY BE EXTREMELY HOT. THIS MAY CAUSE MINOR TO SEVERE BURNS.
WARNING
! !
WARNING
! !
WARNING
! !
CAUTION
!
!
H3.3.5.1
ONLY USE CLASS CC - TIME DELAY FUSES FOR THE FACTORY INSTALLED FUSE HOLDERS
FOR INDOOR BLOWER MOTOR, CONDENSER MOTOR AND COMPRESSOR POWER CIRCUIT.
• UNIT CONTAINS R-410A REFRIGERANT AND POE COMPRESSOR OIL.
• DO NOT SUBSTITUTE REFRIGERANT AND COMPRESSOR OIL BY ANY OTHER
SUBSTITUTE KIND.
• USE ONLY R-410A RATED COMPONENTS & SERVICE EQUIPMENT. FAILURE TO DO SO
MAY RESULTS IN EQUIPMENT DAMAGE OR PERSONAL INJURY.
• WHEN OPENING THE SYSTEM FOR COMPONENT REPLACEMENT, MINIMIZE THE
EXPOSURE OF THE SYSTEM TO THE ATMOSPHERE AS POE OIL EASILY ABSORBS
MOISTURE FROM THE AIR.
• NEVER BREAK A VACUUM WITH AIR AND ALWAYS CHANGE THE FILTER-DRIER WHEN
OPENING THE SYSTEM.
H3.3.6
A DIRTY, CLOGGED AIR FILTER MUST BE CLEANED OR REPLACED. IF NOT CLEANED OR
REPLACED PROMPTLY, THE AUTO-RESET HIGH TEMPERATURE LIMIT SWITCH WILL
CYCLE THE HEATING ELEMENTS ON AND OFF, WHICH COULD REDUCE THE LONGEVITY
OF THE HEATING ELEMENTS AND REDUCE THE SYSTEM PERFORMANCE.
A SEVERELY CLOGGED FILTER, INLET OR OUTLET DUCT COULD CAUSE FAILURE OF THE
NON-RESETTABLE HIGH TEMPERATURE LIMIT SWITCH, AT WHICH POINT A QUALIFIED
SERVICE TECHNICIAN MUST BE CONTACTED TO PERFORM NECESSARY SERVICE.
IMPORTANT
!!
DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER. A WATER DAMAGED
UNIT IS EXTREMELY DANGEROUS. ATTEMPTS TO USE THE UNIT CAN RESULT IN FIRE
OR EXPLOSION. A QUALIFIED SERVICE AGENCY SHOULD BE CONTACTED TO INSPECT
THE UNIT AND TO REPLACE ALL CONTROLS, CONTROL SYSTEM PARTS, ELECTRICAL
PARTS THAT HAVE BEEN WET OR THE UNIT IF DEEMED NECESSARY.
WARNING
! !
H3.3.4.1
DO NOT BLOCK AIR OPENINGS ON THE HEATING MODULE, AIR OPENINGS TO THE
AREA IN WHICH THE UNIT IS INSTALLED, AND THE SPACINGS AROUND THE UNIT.
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3.2 SAFETY RULES
1. For starting up and shutting down the unit refer to “6. STARTUP AND SHUTDOWN”.
2. Store this unit only in dry indoor locations (protected from weather and extreme cold temperatures).
3. DO NOT install this unit outdoors or in a mobile home, trailer or recreational vehicle. This appliance is not designed/
certied for these installations.
4. DO NOT install unit in a corrosive or contaminated atmosphere.
5. DO NOT USE FOR HEATING AND COOLING BUILDINGS OR STRUCTURES UNDER CONSTRUCTION!
Units that are damaged or entrained with construction debris will not be covered under warranty.
6. Always install RETURN & SUPPLY air duct systems with this appliance. Be sure duct system has external static
pressure within allowable operating range of the appliance. Completely seal SUPPLY and RETURN air ducts
to unit casing. RETURN air must not be taken from the air space of the service closet where the appliance
is contained. RETURN air must be ducted to the appliance from a separate room(s) within the conditioned
space. Fresh make up air must never be added directly to RETURN air duct; fresh make up air must
always be brought in via an external HRV system before adding it to the RETURN air duct. Seal duct work
whenever it runs through walls, ceilings or oors. See “4.8 Ductwork” for more information.
7. Always install unit to operate within the module’s intended temperature-rise range with a duct system, which has an
external static pressure within the allowable range, listed on the unit rating plate.
8. Return air temperature range that must be maintained is:
• between 55°F (13°C) and 80°F (27°C) for heating and
• between 65°F (18°C) and 90°F (32°C) for air conditioning.
9. The unit must be kept free and clear of insulating material. Carefully examine the unit area when the unit is
installed or/when insulation is added. Insulating material may be combustible.
10. Before installing unit, make sure you know all applicable codes. National, state and local codes may take
precedence over any instructions in this manual. Be sure to consult:
• Authorities having jurisdiction over HVAC system installations;
• Local code authorities for information on electrical wiring.
H3.5.3.
DO NOT INSTALL THIS UNIT IN A MOBILE HOME! THIS UNIT IS NOT APPROVED FOR
INSTALLATION IN A MOBILE HOME. DOING SO COULD CAUSE FIRE, PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
THE HEATING MODULE CONTAINS FOIL COVERED FIBERGLASS INSULATION.
INHALATION OF FIBERGLASS PARTICLES IS ASSOCIATED WITH RESPIRATORY DISEASE
INCLUDING CANCER.
WARNING
! !
3.3 CODES
H6.5
1. This unit must be installed:
In accordance with all local codes, by-laws and regulations by those authorities having jurisdiction.
2. Electrical connections must be made in accordance with:
a. Any applicable local codes, by-laws and regulations.
b. Canada: current edition of CAN/CSA C22.1 and C22.2, Canadian Electrical Code (Part 1 and 2).
c. United States: current edition of ANSI/NFPA 70, National Electrical Code.
3. Codes and additional information may be obtained from:
Canadian Standards Association
5060 Spectrum Way
Mississauga, Ontario, L4W 5N6
Phone: (416) 747-4000
website: www.csa.ca
National Fire Protection Association
1 Batterymarch Park
Quincy, MA, 02169-7471
Phone: (617) 770-3000
website: www.nfpa.org
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4. INSTALLATION
The unit is shipped in one
package, completely assembled
and wired.
The air conditioning condensate
drain is shipped separately with
the unit for eld install.
If any damage is found, proper
notation should be made on the
carrier’s freight bill. Damage
claims should be led with the
carrier as quickly as possible.
Check the rating plate (at the
front of the access panel) to
conrm heating and cooling
capacities.
The unit should be operated only
with the electrical supply noted on
the rating plate.
SUPPLY OUTLET
RETURN
INLET
HEATING
MODULE
FILTER
ELECTRICAL
SLOT
CABINET
ACCESS
PANEL
WALL
SLEEVE
AC
DRAIN
COOLING
SECTION
H8.2.3
1. The unit must not be located in an area where the return air may contain chemical compounds such as
bromine, chlorine or uorine, as may be found in swimming pool chemicals, laundry detergents, etc. These
compounds when exposed to ame, form acids which attack the heat exchanger and other components.
Exposure to the following substances in the return air supply (but not limited to the following) are not
allowed, and will affect warranty claims:
• Aerosols, particularly CFC based or propelled aerosols
• Air fresheners
• “Airplane Glue” and similar adhesives and cements
• Ammonia, as commonly found in permanent wave solutions used in hair dressing salons
• Anti-static fabric softeners used in clothes dryers
• Carbon tetrachloride
• Chlorinated cleaners and waxes
• Chlorine and bromine based swimming pool chemicals
• De-icing salts or chemicals (rock salt, etc.)
• Dry cleaning uids such as perchloroethylene
• Fumes from curing polyurethane and similar substances
• Halogen based refrigerants including R-12 and R-22
• Hydrochloric acid, muriatic acid and other acid based masonry washing and curing materials
• Printer’s inks, paint removers, varnishes, varsol, toluene, etc.
• Water softener salt and chemicals
2. If the unit is installed in an area where freezing may occur, a garage, an attic, a crawl space or any
unconditioned space, steps must be taken to protect the condensate trap and drain line from freezing.
FIG. 4.0
H3.91
DO NOT INSTALL CONDOPACK UNIT IN UNCONDITIONED SPACE. THE AMBIENT OF THE
MECHANICAL ROOM IN WHICH CONDOPACK UNIT IS TO BE INSTALLED MUST BE KEPT
AT LEAST 55°F DURING HEATING SEASON. THERE MUST NOT BE ANY AIR
INFILTRATION FROM OUTDOORS INTO THE MECHANICAL ROOM. ANY OPENINGS IN
EXPOSED EXTERIOR WALL FOR DUCTING AND PIPING MUST BE COMPLETELY SEALED.
WARNING
! !
BEFORE INSTALLATION, REMOVE THE UNIT SHIPPING BRACKETS AND
REPLACE THE SCREWS BACK INTO THE UNIT.
IMPORTANT
!!
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8 " MIN
FLOOR
12 9
16
"
"
29"
8"
15
16
"
16"
24 1
8
"
1 15
16
"
1 1
16
"
1 15
16
"
AIR
SUPPLY OUTLET
AIR RETURN INLET
30 1
8
"
1
8
"
3
28
7
8
"
43 1
8
"
28"
Control
Board
Inspection Window
AC
DRAIN
39 5
16
"
31
5
"
26 1
2
"
8 1
4
"
ELECTRICAL CONNECTION
29 11
16
"
4.1 UNIT DIMENSIONS
FIG. 4.1
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4.2 UNIT LOCATION AND CLEARANCES
Drain holes
Sleeve Flange
INSIDE
OUTSIDE
To minimize the effect of interaction between multiple units in a building there are some general location
considerations that need to be taken into account.
Installation of units in locations that do not follow these rules may lead to abnormal operation and
premature failure. The use of these general rules may differ depending on each individual application.
Please contact the manufacturer or your dealer for alternatives and application assistance.
The general location considerations are:
• Each wall with Condo Pack unit installed should be at least 2ft away (for every
oor) from the opposite building wall facing the unit. If facing wall also has a Condo
Pack unit installed, those two walls should be at least 4ft apart. See Table 1.
• A six story building with six Condo Pack units installed in a vertical array,
should be at least 12ft away from the opposite building wall and at least 24ft
away if the opposite building wall also contains Condo Pack units.
• Buildings taller than six stories will have the same distance parameters as six-story buildings.
• If three or more adjacent walls form an air shaft with Condo Pack units facing each other
in each wall, the distance between opposite walls should be increased by 20%.
• In order to be able to remove the unit, at least 40 ” (101,5 cm) of open
area must be left unobstructed in front of the front doors.
• Do not install directly on carpeting, tile, or other combustible material other than wood ooring.
The grille side of the unit must protrude minimum 1/2” but no more than 1” (maximum) from
the face of the building and should not be obstructed by foreign objects. Refer to FIG. 4.2.1.B.
• If the unit is installed in an outside wall of a storage garage, it must be
located or protected to avoid physical damage by vehicles. This unit must
be installed so that no electrical components are exposed to water.
ALTHOUGH IT IS NOT POSSIBLE TO DETAIL ALL OF
CONSTRUCTION PARAMETERS THAT COULD BE
ENCOUNTERED, THE FOLLOWING GUIDELINES AND
PRECAUTIONS ARE RECOMMENDED:
NOTE
• MASONRY WALLS MUST HAVE A LINTEL TO
SUPPORT THE WALL.
• DURING THE WALL SLEEVE ASSEMBLY PAY
ATTENTION THAT THE SIDE PANEL FLANGES AND
THE BASE PANEL DRAIN HOLES ARE ON THE SAME
SIDE OF WALL SLEEVE, SEE FIG 4.2.
FIG. 4.2
NUMBER OF FLOORS WITH
THE UNITS
MINIMUM DISTANCE TO THE OPPOSITE BUILDING WALL
WITHOUT an unit installed
in the opposite building wall
WITH an unit installed
in the opposite building wall
1
2 feet
4 feet
2
4 feet
8 feet
3
6 feet
12 feet
4
8 feet
16 feet
5
10 feet
20 feet
6 or more
12 feet
24 feet
TABLE 1.
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This design is certied for thru-the-wall installation only. The interior portions of the unit may be surrounded by
a closet with clearances to combustible material as listed on the nameplate.
Minimum clearances to combustibles derived from factory testing are shown below and also on the
nameplate of the unit:
H3.7. 1
THIS UNIT IS CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS. THIS SHALL
BE INTERPRETED AS A WOOD FLOOR ONLY.
THE UNIT MUST NOT BE INSTALLED DIRECTLY ON CARPETING, OR OTHER
COMBUSTIBLE MATERIAL EXCEPT WOOD.
INSTALLATION ON COMBUSTIBLE MATERIAL OTHER THAN WOOD CAN RESULT IN FIRE,
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
THE AREA AROUND THE UNIT MUST BE KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS
AND LIQUIDS.
THE HOMEOWNER SHOULD BE CAUTIONED THAT THE CONDO PACK AREA MUST NOT
BE USED AS A CLOSET OR FOR ANY OTHER STORAGE PURPOSE.
WARNING !!
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS.
DÉGAGEMENTS MINIMAUX PAR RAPPORT AUX MATÉRIAUX COMBUSTIBLES.
TOP / DESSUS
2 “(50.8 mm)
PLENUM /
PLÉNUM
1 “(25 mm)
FRONT /
AVANT
0**
BACK /
ARRIÈRE
0
RIGHT SIDE /
CÔTÉ DROIT
0*
LEFT SIDE / CÔTÉ GAUCHE
0
BOTTOM / FOND
0***
FLUE PIPE / TUYAU
0
* RECOMMENDED 2 “(50.8 mm) CLEARANCE FOR SERVICING
* 2 po MIN. RECOMMANDÉ DE DÉGAGEMENT POUR ENTRETIEN
** 10” (254 mm) RECOMMENDED CLEARANCE FOR SERVICING
** 10 po MIN. RECOMMANDÉ DE DÉGAGEMENT POUR ENTRETIEN
*** CERTIFIED FOR CLOSET INSTALATION ON COMBUSTIBLE FLOORING.
*** CERTIFIÉ POUR L’INSTALLATION DANS UN PLACARD SUR UN PLANCHER COMBUSTIBLE.
TABLE 2.
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The minimum clearances required for installation and accessibility are shown below. These clearances should
be followed unless otherwise approved by the manufacturer.
NOTE
IMPORTANT: Prior to constructing interior closet walls in close proximity to the wall sleeve, the sealing of the wall sleeve and cabinet should be
completed. Sealing after the walls are constructed can be difficult. Poor sealing will result in cold air infiltration that will affect Condo Pack.
Refer to section "Sealing: Wall Sleeve and Condo Pack cabinet".
MINIMUM CLEARANCE
ADEQUATE SERVICE CLEARANCE MUST BE PROVIDED IN FRONT OF THE UNIT.
R
EQUIRED
DUE
TO
UNIT
’
S
DIMENSION
&
SAFETY
STANDARD
** A clear and unobstructed passageway (dimension AxB) shall be provided to the unit, in accordance with the requirements
of the local authorities having jurisdiction and with the National Electrical Code in the United States and the Canadian
Electrical Code CSA C22.1 Part 1 (latest edition) in Canada.
* The 32 " x 40 " unobstructed clearance is required in front of the unit for complete removal of heating module and the cabinet to access cooling
section components. Check local building codes for other applicable requirements.
0 "
MIN. CLEARANCE
2 "
MIN. CLEARANCE
DOOR OPENING
29 " REF.
DRAIN REQUIRED
(1.5" Ø MIN.)
FOR REMOVAL OF
AC CONDENSATE
Exterior wall Exterior wall
OUTSIDE
1 " REF.
CLEARANCE BETWEEN
LEFT (HINGE)
SIDE DOOR JAM
AND CONDO PACK
1.5 " Ø
0.25 "
MIN.
CLEARANCE
*32 "
**
A
8 " MIN.
2 " MIN.
CLEARANCE TO
COMBUSTIBLE
***
SECURE
TO WALL
FLOOR
**B
*
40 "
***Engineer/Architect - to consult with customer solutions if clarication is required to determine bracket location for setting the desired depth
of Wall Sleeve into wall.
FABRICATED WOOD OR STEEL SUPPORT
(Refer to the manual for design options).
FIG. 4.2.1.A
4.2.1 Minimum Clearances
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Flashing
Flashing
12 9/16"
16 "
Seal around
Sleeve and
OUTSIDE wall
Seal around
Sleeve and
INSIDE wall
PROTRUDE
1/2 ” MIN.-1” MAX.
Brick Wall
PROTRUDE
1/2 ” MIN.-1” MAX.
Brick Wall
82 "
REF.
A
A
A-A
DRAIN
39 5/16 "
REF. *
ROUGH OPENING
TO SUIT
28 7/8 " X 44 7/8 "
WALL SLEEVE
VIEW OF
OUTSIDE WALL
8 " MIN.
2 " MIN.
CLEARANCE TO
COMBUSTIBLE
***
SECURE
TO WALL
44 7/8 "
REF. 44 7/8 "
REF.
28 7/8 "
FLOOR
43 1/8 "
**B
***
**
*
NOTE
FABRICATED WOOD OR STEEL SUPPORT
(Refer to the manual for design options).
REFER TO FIGURE 4.2.1.A, PAGE 11.
FIG. 4.2.1.B
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4.3 PACKAGED UNIT PREPARATION
NOTE
Prior to installing the unit in the wall opening:
1. Remove the brackets connecting the unit to the skid.
IMPORTANT
!!
• THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
• THIS UNIT IS APPROVED FOR THRU-THE-WALL INSTALLATION ONLY.
• THESEINSTALLATIONANDMAINTENANCEINSTRUCTIONSSHOULDBELEFTWITHTHEUNIT
FOR FUTURE REFERENCE.
1. The unit must be installed a minimum of 8” above nished oor.
a. If unit is installed in a storage garage, all ignition sources (electric contactors
and motors included) must be positioned at a minimum of 18” (457mm) above
the oor, and it must be protected from physical damage by vehicles.
2. The entire unit must not be installed outside. This unit is designed for indoor
installation on an exterior wall having an opening for condenser air ow.
3. The grille side of the unit must extend 1/2” Min. - 1” Max. beyond the exterior wall to
allow moisture that may enter the outdoor section to drain.
4. DO NOT install this unit at an exterior wall location that will position the bottom of
the wall grille below the exterior grade level. Below grade installation will allow the
accumulation of rain or snow into the wall sleeve and unit base, and could result in
water penetration into the building interior.
5. The grille side must be:
a. Kept free of any obstructions that could reduce or alter the air ow pattern.
b. The unit must be installed at least 3’ (0.92m) from electric meters, gas meters,
regulators, and relief equipment.
6. Masonry walls must have a lintel to support the wall, as per National and local
building codes.
7. The interior of the unit may be installed with clearances noted on the nameplate to
adjacent combustible surfaces.
8. The unit shall not be installed directly on carpeting, tile or other combustible
material, except wood ooring.
9. In order to be able to remove the unit, at least 40” (101,5 cm) of open area must be
left unobstructed in front of the front doors.
10. Caulk and seal all spaces around the top, sides and bottom of the exterior grille
area, making sure that THE OPENINGS FOR DRAINAGE IN THE BOTTOM EDGE ARE
NOT BLOCKED. Refer to “Unit Location and Clearances”.
H8.3.5 _pg1
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4.4 WALL SLEEVE ASSEMBLY AND INSTALLATION
H68.3.5
LEGEND
1. Top Panel
2. Base Panel
3. Right Side Panel
4. Left Side Panel
5. Side Support Bracket
6. Top Support Bracket
7. Screw #8-32x.315 Steel Trilobular
8. Gasket D-Channel 28.9” long
9. Gasket D-Channel 44” long
10. Squaring Brace
11. Squaring Brace Middle
12. *Top Panel Bracket
ITEM QTY PART NAME MANUFACTURING
DESCRIPTION
PART NO
CWSMUA CWSMUA19
11 TOP PANEL PANEL, SLEEVE TOP PWDER W475-0978-(color code) W475-1317-(color code)
21 BASE PANEL PANEL, SLEEVE BASE PWDER W475-0975-(color code) W475-1314-(color code)
31 RIGHT SIDE PANEL PANEL, SLEEVE RS PWDER W475-0977-(color code) W475-1316-(color code)
41 LEFT SIDE PANEL PANEL, SLEEVE LS PWDER W475-0976-(color code) W475-1315-(color code)
52 SIDE SUPPORT BRACKET BRACKET, SIDE SUPPORT W080-1444
61 TOP SUPPORT BRACKET BRACKET, TOP SUPPORT W080-1445
725 SCREW #8-32X.315 STEEL
TRILOBULAR
SCREW, #8-32 x .315 QUAD
HEX WASHER W570-0162
10 2 SQUARING BRACE BRACE, SQUARING W080-1433
11 1 SQUARING BRACE MIDDLE BRACE, SQUARING W075-0019
12* 1*TOP PANEL BRACKET *BRACKET, TOP PANEL (CP) N/A *W080-1721
ITEM QTY PART NAME MANUFACTURING DESCRIPTION PART NO
812.5 feet Gasket D-Channel 28.9” long GASKET, D-CHANEL EPDM (included in baggies provided with Condo Pack unit) W290-0256
9Gasket D-Channel 44” long
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT AND OPERATION OF THE UNIT. READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING INSTALLATION OR OPERATION. IMPROPER INSTALLATION, ADJUSTMENT, SERVICE,
OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
CONSULT A QUALIFIED INSTALLER OR SERVICE AGENCY FOR INFORMATION AND ASSISTANCE.
!
! WARNING
The wall sleeve is designed to be installed into
the wall during the construction of the building,
in order to provide an accurate opening and
easier installation of thru-the-wall packaged
unit later on, after building is completed.
6
2
4
1
7
10
10
5
8
11
9
3
8
12
DIAGRAM (A)
1/4” NUT
DRIVER
INCLUDED IN THE CWSMUA KIT:
SHOWN BUT NOT INCLUDED IN THE CWSMUA KIT:
*DO NOT DISCARD ITEM #12
(TOP PANEL BRACKET, W080-1721).
THIS BRACKET IS USED TO SECURE
THE CONDO PACK CABINET
TO THE WALL WHEN
CWSMUA19 WALL SLEEVE IS USED.
IMPORTANT
!!
TABLE 3
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Wall Sleeve Dimensions
H68.3.5
WALL SLEEVE IS
DIRECTLY LAGGED
TO WALL
SUBSTRUCTURE.
DIMENSIONS FOR THE
TOP PANEL (ITEM 1):
DIMENSIONS FOR
THE SIDE PANELS
(ITEM 3 & 4):
NOTE:
TO IMPROVE RIGIDITY AND REDUCTION IN VIBRATION
WALL MOUNTING BRACKETS CAN BE USED TO
AFFIX WALL SLEEVE TO BUILDING SUB STRUCTURE
FROM INSIDE OR OUTSIDE OF THE BUILDING.
ENGINEER/ARCHITECT TO CONSULT WITH CUSTOMER
SOLUTIONS IF CLARIFICATION IS REQUIRED TO DETERMINE
BRACKET LOCATION FOR SETTING THE DESIRED DEPTH
OF WALL SLEEVE INTO WALL.
12.590
18.890
<== CWSMUA
<== CWSMUA19
16.000
19.000
<== CWSMUA
<== CWSMUA19
28 7
8
"
33
4
"
POSITION A
1"
POSITION B
CENTRAL BRACE
MOUNTING
LOCATIONS
44 7
8
"
46 7
8
"
32 3
4
"
"
15
16
26 1
2
"
42 1
4
"
TWO DIFFERENT WALL SLEEVE MODELS ARE DEPICTED BELOW:
• CWSMUA
• CWSMUA19
DIAGRAM (B)
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1. Place Base part (2) on the oor
and attach Right Side Panel (3):
a. Position Base Panel (2)
to seat behind anges
on the Side Panel (3).
b. Bring together panel
clips and the openings
(FIG. 1).
2. Press down rmly to lock base
panel (2) into place (FIG. 2).
3. Attach Left Side Panel (4) to
Base Panel (2) (FIG. 3). Repeat
procedure from step 2.
a
b
3
2
2
Press down
4
3
2
1
a
b
3
2
2
Press down
4
3
2
2
a
b
3
2
2
Press down
4
3
2
3
4.4.1 Wall Sleeve Assembly
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H68.3.5
4. Check for parallel position of Left and
Right Side Panels (3) and (4). Secure
connection with Base Panel (2), see
(FIG. 4).
5. Attach Top Panel (1) to Left and Right
Side Panels (3) and (4). Align connection
openings and secure the assembly by
pushing the clips in place (FIG. 5).
6. Attach Squaring Braces (10) to the inner
sides of both, Top Panel and the Side Panels,
by inserting the screws (7) from inside.
To attach the Squaring Brace (10) to the Side
Panels (3) and (4) use the 1/8” holes located
10” down from the top and 4 -5/16” from the
outside ange (FIG. 6. and FIG. 7).
7. Using two mounting screws (7), install Middle
Squaring Brace (11) across the wall sleeve,
as shown in the FIG. 5.
NOTE: Do not remove Squaring Braces (10)
and (11) from the wall sleeve if you do not plan to
install the Condo Pack unit immediately.
1.5”
5
416
“
10” 10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
4
1.5”
5
416
“
10”
10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
6
1.5”
5
416
“
10” 10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
5
1.5”
5
416
“
10”
10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
7
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8. When installed, the Wall Sleeve must protrude
1/2” MIN. to 1” MAX. beyond the exterior nished wall
to allow proper water evacuation through the drain holes
in the bottom panel. See FIG. 8.
INSTALLATION CREW MUST ADHERE TO ALL LOCAL/NATIONAL SAFE WORK PRACTICES
INCLUDING EMPLOYING APPROPRIATE FALL ARREST EQUIPMENT
WARNING
! !
Flashing
Finished Wall
Wall Sleeve
Flashing
PROTRUDE
1/2” MIN.-1” MAX.
PROTRUDE
1/2” MIN.-1” MAX.
OUTSIDE
INSIDE
8
9. Wall sleeve can be installed from inside or outside the
building (FIG. 9). The side and top brackets’ position need
to be adjusted to suit the method and building material.
9
Install the wall
sleeve into the
wall until the
support brackets
are set on wall
edge.
4.4.2 Wall Sleeve Installation
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H68.3.5
8. When installed, the Wall Sleeve must protrude
1/2” MIN. to 1” MAX. beyond the exterior nished wall
to allow proper water evacuation through the drain holes
in the bottom panel. See FIG. 8.
INSTALLATION CREW MUST ADHERE TO ALL LOCAL/NATIONAL SAFE WORK PRACTICES
INCLUDING EMPLOYING APPROPRIATE FALL ARREST EQUIPMENT
WARNING
! !
Flashing
Finished Wall
Wall Sleeve
Flashing
PROTRUDE
1/2” MIN.-1” MAX.
PROTRUDE
1/2” MIN.-1” MAX.
OUTSIDE
INSIDE
8
9. Wall sleeve can be installed from inside or outside the
building (FIG. 9). The side and top brackets’ position need
to be adjusted to suit the method and building material.
9
Install the wall
sleeve into the
wall until the
support brackets
are set on wall
edge.
H68.3.5
1.5”
5
416
“
10” 10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
11
10. Attach the Side Support Brackets (5) to the Side
Panels (3) & (4) and to Base Panel with ve screws
(7) through the shorter ange (FIG. 10).
1.5”
5
416
“
10” 10”
Position B
Position A
10
7
7
7
2
2
3
3
3
4
4
4
4
11
6
1
1
1
7
7
10
5
416
“
5
416
“
11
5
5
10
11. Select the set of mounting holes based on type of
construction wall face application (brick, stucco,
siding, etc.):
a. For Side Support Brackets (5), use pre-drilled
mounting Position A or Position B shown in FIG. 11,
depending on the type of wall construction.
b. Attach Top Support Bracket (6) to the Top Panel
(1) using minimum three screws (7) provided, (FIG.
11). For this bracket (6), use mounting Position A or
Position B shown in FIG. 11.
NOTE: The following support bracket locations are for
installations where the wall sleeve is installed from the
OUTSIDE of the building.
For installations where the wall sleeve is installed from the
INSIDE of the building, the Side Support Brackets (5) need
to be mounted on INTERIOR wall, so they will need to be
relocated on the wall sleeve (new screw positions may need
to be created depending of the type of wall construction).
NOTE: When using wall sleeve size CWSMUA19
(not standard CWSMUA size), make sure to replace
the standard Top Panel bracket (W080-1384) with the
specially designed top panel bracket (W080-1721)
in order to properly secure the cabinet to the wall sleeve
(FIG. 12).
W080-1721:
To be used with
CWSMUA19.
To be eld
installed to
REPLACE factory
installed bracket.
W080 -1384:
STANDARD BRACKET
is factory installed
on cabinet.
12
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Caulk seal around
Sleeve and
OUTSIDE wall
Wall Sleeve
1/4” gap for low
expanding foam
1/4” gap for low
expanding foam
low expanding
insulation foam
Caulk seal around
Sleeve and
INSIDE wall
OUTSIDEINSIDE
14
CARE MUST BE TAKEN NOT TO PLUG THE DRAIN
OPENINGS IN THE BASE PANEL.
IMPORTANT
!!
13. After wall construction has been completed make sure to
completely ll the space between the wall sleeve and the
wall with Low Expanding Insulation Foam (FIG. 13 and
FIG 14).
Wait 8 hours minimum for foam to cure.
a. Caulk and seal all seams and openings between
the wall sleeve and the nished exterior and interior
walls (FIG 14). Seal the spaces using non-hardening
caulking compound. All seals must be weather tight
to prevent entrance of air, moisture and water into the
building.
b. The wall opening across the top and bottom of the Wall
Sleeve could be ashed if required (FIG 8).
c. All unused holes need to be sealed.
d. Prepare the Condo Pack unit for installation. For unit
support guides refer to “Unit Support” section.
12. To install Wall Sleeve into the wall opening:
With drain holes facing outside, position the sleeve towards
the wall until the support brackets are set on wall edge.
a. Leave ¼ “ space in between the wall and
the wall sleeve for insulating with Low
Expanding Insulation Foam (FIG 13).
Ensure parallel position between Wall
Sleeve and wall opening. Wall Sleeve must
be square for the Condo Pack to slide into it.
b. Attach Wall Sleeve to the building:
• Secure the support brackets to the wall
using ve screw holes on each side.
• Secure side panels into the structural wall
using fasteners.
SLEEVE MUST BE FASTENED TO THE STRUCTURAL
WALL AND NOT TO THE FINISHED WALL.
MASONRY WALLS MUST HAVE A LINTEL TO
SUPPORT THE WALL, AS PER NATIONAL AND
LOCAL BUILDING CODES.
IMPORTANT
!!
1/4” GAP
1/4” GAP
in between the wall
and the wall sleeve
wall sleeve
wall
stud
Leave ¼ “ space in between the wall and the wall sleeve
for insulating with Low Expanding Insulation Foam.
13
4.4.3 Sealing: Wall Sleeve and Construction Wall
H68.3.5
Wall Sleeve
Inside Wall
Outside Wall
29”MIN 2”MIN
WIDTH
Support
Platform
** MIN Support
Platform Depth
LEVEL
16” MIN
More than 18” will obstruct
the access to the unit
through the side panel.
8” MIN
Return Air
MIN 8”x16”
18”
MAX
** Minimum platform depth
must allow installation of
return air duct with minimum
inside cross section of 8" x 16".
Return Air Opening
24 1/8”x 8 1/4”
DO NOT OPERATE THE FURNACE FOR PROLONGED
PERIODS OF TIME WITHOUT AN AIR FILTER. A ALWAYS
WEAR SAFETY GLASSES WHEN WORKING WITH
TOOLS! OVER-TIGHTENING THE SCREWS MAY STRIP
THE RETAINING HOLES. READ ALL OF THE ASSEMBLY
INSTRUCTIONS STEPS BEFORE PROCEEDING.
CAUTION
! !
The wall sleeve is not intended as the sole support for
the unit. Therefore, additional support must be provided
by a rigid structure that bears the weight of the unit and
provides an interface for “return air” ducting.
In certain jurisdiction, combustible material is not
allowed to be exposed to return air. For those
municipalities, a support structure can be constructed
using either OPTION 2 or OPTION 3 concepts as per
the material availability.
a. Carefully measure the unit and choose a strong
building material for the support structure.
b. The unit should be additionally supported for
leveling purposes.
• First, the supporting platform must be built, see
(FIG. 15). It can be constructed of plywood and
framing lumber. FIG. 16 is showing alignment of the
platform top with the base panel of the wall sleeve.
Before building support structure,
consider the following:
Support Structure Construction OPTIONS:
OPTION 1 (As per fi gure 15, 16): 15
B
B
B
Wall Sleeve
Wall Sleeve
Base Panel
Platform Top
BB
These surfaces should be level
16” MIN
8” MIN
16
• Minimum height of platform = 8”
• Recommended platform width = 29”
• **Recommended platform depth = to allow
installation of return air duct with minimum inside
cross section of 8” x 16”. Refer to FIG. 15 and 16.
OPTION 2:
Step 1: Construct a three sided box or a two sided frame
to suf ciently support Condo Pack weight (Fig 16A).
An optional rectangular
plywood with 9” x 25”
opening can be mounted
on this structure for
additional support.
Step 2: install a metal
return ducting with 24 1/8”
x 8 1/4” connection to
the unit with minimum 8”
height.
8”MIN
16”MIN
8”MIN
16”MIN
Optional plywood board with
9”x25”opening.
Optional plywood board with
9”x25”opening.
16B
8”MIN
16”MIN
8”MIN
16”MIN
Optional plywood board with
9”x25”opening.
Optional plywood board with
9”x25”opening.
16A
OPTION 3:
Step 1: Construct a three sided or two sided wooden
frame to suf ciently
support Condo Pack
weight (Fig 16B).
An optional rectangular
plywood with 9” x 25”
opening can be mounted
on this structure for an
additional support.
Step 2: install a metal return ducting with 24 1/8” x
8 1/4” connection to the unit with minimum 8” height.
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