National Cycle Quantum Wash'n'Wipe N30208 Quick start guide

Assembly Instructions
and Owner’s Manual
Description: Quantum® Hardcoated Polycarbonate
UTV Windshield, Wash’n’Wipe™ Full Size
Model: Polaris anger Full Size, d.
Frame Tube, Various Models
Part Number: N30208 Installation Time: 60 min.
Thank you for purchasing a National Cycle product. ead these instructions carefully and thoroughly before beginning work.
Dealers, if installing this windshield for a customer, please give them this manual. It contains information needed to properly
maintain and use this product.
Attention:
Special notes and cautionary measures which can pre-
vent damage to the accessory or vehicle.
Note:
Tips for facilitation of operation, control and adjust-
ment, as well as maintenance work.
Item Part No. Description Qty. Notes and Tools
1 20-290402-000 Windscreen, Upper Section 1 Grommets Installed
2 20-290433-000 Windscreen, Lower Section 1 Grommets and Velcro Fastener Installed
3 44-447165-000 Grommets for Windshield 9 Installed on Windscreen
4 77-771152-001 Marine Grade Velcro, Hook 2 Installed on Windscreen
5 77-771153-001 Marine Grade Velcro, Loop 2 Installed on Windscreen
6 80-875150-000 Motor Assembly 1 Installed on Windscreen
7 80-875153-000 Arm, Wiper Assembly, 14” 350mm 1 Replacement Blade art No. is N30910
8 80-875155-000 Blade, Wiper Assembly, 16” (406mm) 1 Replacement Blade art No. is N30901
9 44-447002-000 Foam Tape, 1/8 x 1” W 1 Installed on Windscreen
KIT
10 44-442523-000 Reservoir & Pump Assembly 1
11 80-830326-000 Wire Harness and Switch 1 With Grommet and Switch, age 2
arts Installed on Two- art Windscreen Tools Required
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 1 of 12 10-118025-000 04/15
RE ARATION
This it has been carefully packed and inspected at the factory. Report any missing part directly to National Cycle, Inc.
along with the Bag No. and Date on outside of Windshield Carton.
Carefully unpack the windshield, sort the parts, and make sure you have everything required to complete the installation
to the vehicle.
TOOL LIST
Flat Blade Screwdriver
Marker
X-Acto® nife, or similar
Wire Cutters
Power Drill with 3/4” (19mm) hole saw, or similar
Small Drill Bit (1/8”) (3mm) for pilot hole
#2 or #3 Phillips Screw Driver or Phillips Bit for Drill
arts List Continues on Next age
KIT
RESERVOIR and
IRE HARNESS
(Harness, Page 2)
3
x9
1
x1
6
x1
7
x1
8
x1
2
x1
9
x1
4
x2
5
x2
10
x1

Item Part No. Description Qty. Notes and Tools
Bag#1168 Parts to attach upper and lower screens
12 55-563144-000 Screw, Philips, 1/4-20 x 1" 6 #2 or #3 Phillips Screw Driver
13 49-490491-000 Washer, Flat, .265 x .875 x .062" 12
14 75-762021-000 Washer, ubber, 7/8 OD x 3/8 ID 12
15 34-346055-000 Spacer, .375 x .277 x .53" 6
16 42-423242-000 Nut, Nylon Insert, 1/4-20 6
Bag#1167
17 44-449370-000 Clamp, Wraparound 9
18 44-449380-000 etaining Pin 9
19 49-490355-000 Washer, Flat, Black 9
20 55-563131-000 Screw, Philips, #12 x 1.25”, SS 9 #2 or #3 Phillips Screw Driver
21 44-448726-000 Zip-Tie, Black 10
22 49-490543-000 Washer, Flat, .253 x .875 x .053” 2
23 55-550260-000 Screw, Philips, #12 x .75" SS 2 #2 or #3 Phillips Screw Driver
arts Included in Bags Tools Required
Battery Connections Black-
Negative, ed-Positive
Pump Switch for Wash
Mounts to Dash Inside Cab
Motor Connector and
Fluid Hose
Installs to Motor
Grommet, Seals
3/4’ Hole
Pump Connector and Fluid Hose
Installs to Fluid eservoir/Pump
IRE HARNESS 11 x1
b.
c
a
d.
e.
22 x2
23 x2
19 x9
17 x9
BAG#1167BAG#1168
20 x9
21 x10
18 x9
eep this page as a reference guide
during the assembly process.
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 2 of 12 10-118025-000 04/15
12 x6
15 x6
16 x6
13 x12
14 x12

RE ARE THE VEHICLE FOR WIRING
CUTTING THE UM SWITCH HOLE
In most vehicles, on the dashboard panel to the
left of the speedometer are accessory switch lo-
cator bays. Select a bay to locate the Pump
Switch.
1. Disconnect the Pump Switch (c) from the main Wire
Harness. Check the size of Pump Switch against the lo-
cator bay. Scribe or draw a 17/32” x 1 1/8” (13.5mm x
28.5mm) guide in the desired location.
2. Using a drill, drill some holes in the plastic cover to
serve as starting holes for cutting. Then use your X-Acto
knife to cut out the cover’s face to the edges shown.
Figure 1
CUTTING THE ASSWAY 3/4” HOLE
3. On the hood of the vehicle behind the engine cover
on the driver’s side, measure a point 4.5" (114mm) from
the back of the body and 5/8" (17mm) from the right at
the point where it slopes downward. Mark that location.
This hole should be located near the Left Frame Bar.
Figure 2
4. Insert a step drill bit into your drill as shown (or 3/4
hole saw) and dr ill a 3/4” (19mm) hole in the body
cover at the location marked in figure 2.
Figure 3
MOUNT RESERVOIR/ UM ASSEMBLY
The installation of the Reservoir on this vehicle is
in the lower left side of the driver’s cab. If you
prefer a different location you may use it.
1. Take the Reservoir/Pump Assembly (10) and position
it inside the vehicle’s body, under the dash on the
driver’s side as shown.
Figure 4
2. Using a marker, mark inside the holes of the Reser-
voir’s mounting tabs.
Figure 4 (Marker)
3. Using a 1/16" (2mm) drill bit, drill two holes at the lo-
cations marked.
Figure 4 (Drill)
4. Mount the Reservoir to the side of the cab with Sheet
Metal Screw (23) and Flat Washer (22) from Bag#1167.
Figure 4 ( hillips Screwdriver)
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 3 of 12 10-118025-000 04/15
Figure 1
Figure 2
Figure 3
Figure 4

WIRE HARNESS RE ARATION
1. Take Pump Quick Connector section (b) of the Wire
Harness and locate the terminus of the Rubber Hose
and the Large Nylon 2-Pin Electrical Quick-Connector
with red and black wires.
Figure 5
2. Take the Quick-Connector section and fold it against
the Rubber Hose section. Secure the two sheaths with a
Zip-Tie (21) and trim the excess.
Figure 5 (Wire Cutters)
WIRE HARNESS INSTALLATION-
UM CONNECTOR AND FLUID HOSE
1. Open the hood and insert this zip-tied Harness Sec-
tion (b) under the vehicle’s left (driver’s side) wheel
cover and towards the interior cab’s dash panel.
Figure 6
2. eep pushing the zip-tied Harness Section (b) until it
emerges under the dash above the cab’s floorboards.
Figure 7
3. Move inside the cab and pull the zip-tied Harness
components until you can connect the Rubber Hose to
the bottom of the Reservoir’s Electrical Pump.
Figure 8
4.Then push the Nylon Quick-Connector onto the two
pins on top of the Reservoir’s Electrical Pump.
Figure 8
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 4 of 12 10-118025-000 04/15
b.
Figure 5
Figure 6
Figure 7
Figure 8

WIRE HARNESS INSTALLATION-
MOTOR CONNECTOR AND FLUID HOSE
5. Find the Motor Quick Connector section (d) of the
Wire Harness and thread it through the 3/4" hole cut
into the vehicle’s body. Pull entire motor connector sec-
tion of harness through the hole.
Figure 9, 10
6. Use Rubber Grommet (e), attached to the wire har-
ness to plug the hole.
Figure 9
WIRE HARNESS INSTALLATION-
ROCKER SWITCH TO DASH
1. Locate the section of Wire Harness (c) that terminates
in the Two-Way Rocker Switch. Temporarily remove the
Rocker Switch and thread the wiring under the hood to-
ward the hole you cut in the dash panel’s accessory bay
in Figure 1. Thread the Wire End (c) through the hole.
Figure 12
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 5 of 12 10-118025-000 04/15
Figure 9
Figure 10
Figure 11
Figure 12

WIRE HARNESS INSTALLATION-
ROCKER SWITCH TO DASH, Continued
2. Move inside the vehicle and reattach the Two-Way
Rocker Switch to the two Nylon Pin Connectors (polarity
doesn’t matter) and then push the Rocker Switch into the
cutout.
Figure 13
3. Completed dash panel Rocker Switch should appear
as shown.
Figure 14
WIRE HARNESS INSTALLATION-
BATTERY TERMINUS
1. Locate section (a) of the Wire Harness that terminates
in a Brass Open Ring Connector. Loosen the positive
terminal nut of the vehicle’s battery.
Figure 15 ( hillips Screwdriver)
2. Slip the Brass Open Ring Connector under the posi-
tive terminal nut and tighten securely.
Figure 16
3. Repeat procedure for negative terminal.
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 6 of 12 10-118025-000 04/15
Figure 13
Figure 14
Figure 15
Figure 16

WIRE HARNESS INSTALLATION-
BATTERY TERMINUS, Continued
4. Use Zip-Ties (21) to organize and secure any slack
coils of the Wire Harness and securely stow the excess
coils under the left front wheel cover inside the engine
compartment. Clip ends of Zip-Ties.
Figure 17, 18 (Wire Cutters)
5. Close the vehicle’s engine cover.
Figure 19
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©2015 National Cycle, Inc. Page 7 of 12 10-118025-000 04/15
Figure 17
Figure 18
Figure 19

WINDSHIELD INSTALLATION
ATTACH U ER AND LOWER SHIELD TOGETHER
1. Assemble six sets of Panhead Machine Screw (12),
Flat Zinc Washer (13), Rubber Washer (14) and Wind-
shield Spacer (15).
Illustration A
2. Insert the assembled components into each of the
mounting holes where the lower edge of the Windshield
Upper Section meets the top edge of the Windshield
Lower Section. Make sure the Windshield Spacers do
not come loose and fall out.
Illustration A
3. From the bottom of the two edges, assemble a Rub-
ber Washer (14), Flat Zinc Washer (13), and Nylon Insert
Nut (16), and tighten the Nuts finger-tight for now.
Figure 20
The Spacers (15) should fit through the Rubber
Washers (14) and up against the metal washers
(13).
4. Made sure the Upper and Lower Windshields are
flush with each other and the side edges are in line.
5. Tighten the Screws (12) and Nuts (16) securely.
13
12
15
16
14
14
13
Illustration A
Figure 20
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 8 of 12 10-118025-000 04/15

Figure 21
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©2015 National Cycle, Inc. Page 9 of 12 10-118025-000 04/15
FRONT OF VEHICLE
18 19 17 20
3
Illustration C
Illustration B
Figure 22
Figure 23
erspective from
bottom of top
frame looking up,
or outside of left
frame.
WINDSHIELD INSTALLATION
1. Snap 3 Wraparound Clamps (17) on the top frame of
the vehicle. Orient the top clamps facing down and male
half (with embossed part number) toward the front of the
vehicle.
Figure 21 and Illustration B
Read these helpful tips for a smooth installation:
Place fasteners within reach of assembling
clamps.
Note the hex shape of Retainer Pin (18), and
male Clamp (17) half.
While installing the windshield Clamps (17) in
the next step, tuck Wire Harness between
Clamp and Windshield.
Figure 23
Place Spacing Washer (19) between Grommets
(3) and Clamps (17).
Start Machine Screws (20) but do not tighten.
The tabbed section of the Windshield should
be touching the hood of the vehicle.
2. Place Windshield on hood. Tuck Wire Harness be-
tween Clamp and Windshield. Using Screws (20) install
top Clamps (17), but do not fully tighten.
Figure 22, 23 and Illustration C
( hillips Screwdriver or ower Drill on low setting)
3. Snap the remaining 6 Wraparound Clamps (17) on
the frame of the vehicle. Orient the clamps so that the
male half (with embossed part number) is toward the
front of the vehicle. Install Clamps, but do not fully
tighten.
Figure 21, 23 and Illustration B,C
( hillips Screw Driver or ower Drill on low setting)
4. Check the alignment and position of the windshield
and make sure it is even and symmetrical.
During step 1,
the windshield
will not be in
position.

WINDSHIELD INSTALLATION, continued
5. Remove the adhesive backing from the Velcro loop
material and then press the windshield tab firmly onto
the hood of the vehicle.
Figure 24
FINAL TIGHTENING and REINSTALLATION OF
ARTS REMOVED FROM VEHICLE
1. Securely tighten the Machine Screws (20) in all Wrap-
around Clamps (17).
2. Check that the Wire Harness is coiled and secured.
FINALIZE CONNECTIONS TO WI ER
1. Check that the Wiper Arm Fluid Hose is threaded
through the Grommet in windshield. If it is not, do this
now.
Figure 25
2. Connect the Wiper Motor Power and Fluid Hose.
Figure 26
A little moisture on the Fluid Hose end will
make them join easier.
The arrow on the fluid check valve must point
towards the wiper arm, not towards the fluid
reservoir.
Figure 26 Inset
3. Tuck Motor Connector behind Motor assembly.
4. Completed Windshield Wiper Motor installation should
appear as shown in Figure 26.
FILL THE FLUID RESERVOIR
1. Fill the Reservoir (10) inside the vehicle’s cab with
plain water during warm weather and glycol-based auto-
motive windshield washer fluid in freezing weather.
2. DO NOT run the pump dry. Minimum amount of fluid
to maintain in the Reservoir is:
12 oz. (.35L) or to a depth of 1 1/2” (38mm)
lease refer to page 11 and 12 for operation,
replacement parts and warranty.
Enjoy Your New Wash’n’Wipe™ Windshield!
Figure 24
Figure 25
Figure 26 Minimum depth of 1 1/2”
National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 P. 708-343-0400 / F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2015 National Cycle, Inc. Page 10 of 12 10-118025-000 04/15