National Flooring Equipent 5700 User manual

Read Manual Before Servicing Machine
402965 Rev E
5700®ALL-DAY BATTERY RIDE-ON SCRAPER
SERVICE MANUAL
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Table of Contents
Table of Contents .......................................................................................................................................................... 3
Specications ................................................................................................................................................................ 4
Maintenance Schedule.................................................................................................................................................. 8
Troubleshooting Guide ................................................................................................................................................. 9
Maintenance................................................................................................................................................................. 10
Manual Slide Plate Removal................................................................................................................................ 10
Dual Slide Plate Removal .................................................................................................................................... 10
Leak Maintenance ............................................................................................................................................... 10
Check Oil Level.................................................................................................................................................... 10
Oil Change Out .....................................................................................................................................................11
Change/Remove Hose .........................................................................................................................................11
Change Wheel Motor............................................................................................................................................11
Remove/Replace Foot Peg...................................................................................................................................11
Change Pump.......................................................................................................................................................11
Change Valve .......................................................................................................................................................11
Change Motor ...................................................................................................................................................... 12
Change Hydraulic Cylinder ................................................................................................................................. 12
Change Rear Wheel ............................................................................................................................................ 12
Change Caster..................................................................................................................................................... 12
Seat Replacement ............................................................................................................................................... 12
Clean Wheel Motor Build-Up ............................................................................................................................... 13
Parts List and Diagrams ............................................................................................................................................. 14
Caster Wheel Assembly....................................................................................................................................... 15
Rear Wheel Assembly ......................................................................................................................................... 15
Foot Peg Assembly.............................................................................................................................................. 15
Spool and Hose Parts (Dual Lift) ........................................................................................................................ 16
Spool and Hose Parts (Manual Lift)..................................................................................................................... 16
Filter and Tank Parts............................................................................................................................................ 16
Suction Assembly ................................................................................................................................................ 17
Gear Pump Assembly .......................................................................................................................................... 18
Motor Parts .......................................................................................................................................................... 18
Control Lever Parts (Dual Lift) ............................................................................................................................. 19
Control lever parts (Manual Lift) .......................................................................................................................... 20
Dual Slide Plate .................................................................................................................................................. 21
Manual Slide Plate .............................................................................................................................................. 22
Electrical Box Assembly....................................................................................................................................... 23
Battery ................................................................................................................................................................. 23
Battery Risers ...................................................................................................................................................... 24
LVI Light Assembly .............................................................................................................................................. 24
Instruction Tube Assembly................................................................................................................................... 24
Backup Beeper Assembly.................................................................................................................................... 25
Hood Bumper Assembly ...................................................................................................................................... 25
Front Wheel Assembly......................................................................................................................................... 25
Power Controls .................................................................................................................................................... 26
Hour Meter........................................................................................................................................................... 26
Hose Clamp Assembly......................................................................................................................................... 26
Breather Dip Stick................................................................................................................................................ 26
Seat Switch.......................................................................................................................................................... 27
Seat Harness ....................................................................................................................................................... 27
Seat Assembly ..................................................................................................................................................... 27
Weights................................................................................................................................................................ 27
Labels .................................................................................................................................................................. 28
Wiring Diagrams .................................................................................................................................................. 29
Warranty ....................................................................................................................................................................... 32
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Specications
4
Machine Variants
Region Serial Number Power / Frequency Body Panels Slide Plate
Domestic
5700-10XXXX 120 / 60 Silver Vein Manual Lift
5700-12XXXX 120 / 60 Green Manual Lift
5700-17XXXX 120 / 60 Silver Vein Dual Lift
5700-18XXXX 120 / 60 Silver Vein Manual Lift
5700-23XXXX 120 / 60 Silver Vein Manual Lift
5700DL-23XXXX 120 / 60 Silver Vein Dual Lift
5700HS-23XXXX 120 / 60 Silver Vein Manual Lift
International
5700-13XXXX 230 / 50 Silver Vein Dual Lift
5700-21XXXX 230 / 50 Silver Vein Manual Lift
5700-11XXXX 230 / 50 Silver Vein Dual Lift
5700-20XXXX 110 / 50 Silver Vein Dual Lift
5700-15XXXX 230 / 50 Orange Dual Lift
5700ML-13XXXX 230 / 50 Silver Vein Manual Lift
5700-26XXXX 230 / 50 Silver Vein Dual Lift
5700-28XXXX 100 / 50/60 Silver Vein Dual Lift
Product Specications
Width Length Height Weight
(Machine Only)
Weight
(Fully Weighted) Removable Weight
24.5”
(62 cm)
54”
(149 cm)
50.5”
(128 cm)
2,059 lb
(933.9 kg)
2,244 lb
(1,017.9 kg)
185 lb
(83.9 kg)
Run Time Power Max. Speed Max. Speed
(5700-18XXXX and 5700HS-23XXXX Only) Sound Level
8-12 hours* 2.98 kW 120 ft/min 160 ft/min 94-97 dB(A)*
Dual Lift Manual Lift
*Run time may vary depending on battery age, state of charge, or other factors.
**Hearing protection is strongly recommended.
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Safety
Environment
Avoid use in dangerous environments.
Do not use in rain, damp or wet locations, or in the presence of
explosive atmospheres (gaseous fumes, dust, or ammable mate-
rials). Remove materials or debris that may be ignited by sparks.
Keep work area tidy and well-lit - a cluttered or dark work area may
lead to accidents. Extreme heat or cold may affect performance.
Protect others in the work area and be aware of surroundings.
Provide barriers or shields as needed to protect others from debris
and machine operation. Children and other bystanders should be
kept at a safe distance from the work area to avoid distracting the
operator and/or coming into contact with the machine. Operator
should be aware of who is around them and their proximity. Sup-
port personnel should never stand next to, in front of, or behind
the machine while the machine is running. Operator should look
behind them before backing up.
Guard against electric shock.
Ensure that machine is connected to a properly grounded outlet.
Prevent bodily contact with grounded surfaces, e.g. pipes, radia-
tors, ranges, and refrigerators. When scoring or making cuts,
always check the work area for hidden wires or pipes.
5
GENERAL RULES FOR SAFE OPERATION
Before use, anyone operating or performing maintenance on this equipment must read and understand this manual, as well as any labels pack-
aged with or attached to the machine and its components. Read the manual carefully to learn equipment applications and limitations, as well
as potential hazards associated with this type of equipment. Keep manual near machine at all times. If your manual is lost or damaged, contact
National Flooring Equipment (NFE) for a replacement.
Personal
Dress properly and use safety gear.
Do not wear loose clothing; it may be caught in moving parts.
Anyone in the work area must wear safety goggles or glasses,
hearing protection during extended use, and a dust mask for dusty
operations. Hard hats, face shields, safety shoes, etc. should be
worn when specied or necessary.
Maintain control; stay alert.
Keep proper footing and balance, and maintain a rm grip.
Observe surroundings at all times and use common sense. Do not
use when tired, distracted, or under the inuence of drugs, alcohol,
or any medication that may cause decreased control.
Keep hands away from all moving parts and tooling.
Wear gloves when changing tooling. Remove tooling when ma-
chine is not in use and/or lower cutting head to the oor.
Do not force equipment.
Equipment will perform best at the rate for which it was designed.
Excessive force only causes operator fatigue, increased wear, and
reduced control.
Equipment
Use proper parts and accessories.
Only use NFE-approved or recommended parts and accessories.
Using any that are not recommended may be hazardous.
Ensure accessories are properly installed and maintained.
Do not permanently remove a guard or other safety device when
installing an accessory or attachment.
Inspect for damaged parts.
Check for misalignment, binding of moving parts, loose fasteners,
improper mounting, broken parts, and any other conditions that
may affect operation. If abnormal noise or vibration occurs, turn
the machine off immediately. Do not use damaged equipment until
repaired. Do not use if power switch does not turn machine on and
off. For all repairs, insist on only identical NFE replacement parts.
Maintain equipment and labels.
Keep handles dry, clean, and free from oil and grease. Keep cut-
ting edges sharp and clean. Follow instructions for lubricating and
changing accessories. Motor and switches should be completely
enclosed at all times with no exposed wiring. Inspect cord regu-
larly. Labels carry important information; if unreadable or missing,
contact NFE for a free replacement.
Avoid accidental starting; store idle equipment.
When not in use, ensure that the machine is unplugged and
breaker is set to OFF. Store in a dry, secured place. Remove tool-
ing when storing, and keep away from children.
Maintenance & Repairs
Begin maintenance work only when the machine is shut
down, unplugged, and cooled down.
Use proper cleaning agents.
Ensure that all cleaning rags are ber-free; do not use any aggres-
sive cleaning products.
Schedule regular maintenance check-ups.
Ensure machine is properly cleaned and serviced. Remove all
traces of oil, combustible fuel, or cleaning uids from the machine
and its connections and ttings. Retighten all loose ttings found
during maintenance and repair work. Loose or damaged parts
should be replaced immediately; use only NFE parts.
Do not weld or ame-cut on the machine during repairs, or
make changes to machine without authorization from NFE.
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6
Safety
6
CAUTION: THE RETURN CAPACITY WHEN CHARGING THE BATTERY IS NOT 1-TO-1. ENSURE THAT BATTERY IS ALLOWED TO
CHARGE FOR A GREATER PERIOD OF TIME THAN IT WAS USED (IF NOT COMPLETING A FULL CHARGE). FOR MAXIUMUM BAT-
TERY LIFE, FULLY RECHARGE BATTERY (LED WILL APPEAR SOLID GREEN) AT LEAST TWICE PER WEEK. FAILURE TO DO SO MAY
RESULT IN SHORTER RUNTIMES AND PREMATURE BATTERY FAILURE.
WARNING: ONLY USE BATTERY/CHARGER CONFIGURATIONS SPECIFICALLY APPROVED BY NFE. USE OF A DIFFERENT OR
INCORRECT CONFIGURATION HAS A HIGH RISK OF LEADING TO FIRE, PREMATURE BATTERY FAILURE, DAMAGE TO MACHINE,
AND/OR BODILY INJURY.
WARNING: GRINDING/CUTTING/DRILLING OF MASONRY, CONCRETE, METAL AND OTHER MATERIALS CAN GENERATE DUST,
MISTS AND FUMES CONTAINING CHEMICALS KNOWN TO CAUSE SERIOUS FATAL INJURY OR ILLNESS, SUCH AS RESPIRATORY
DISEASE, CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. IF YOU ARE UNFAMILIAR WITH THE RISKS ASSOCIATED
WITH THE PARTICULAR MATERIAL BEING CUT, REVIEW THE MATERIAL SAFETY DATA SHEET AND/OR CONSULT YOU EMPLOYER,
THE MATERIAL MANUFACTURER/SUPPLIER, GOVERNMENTAL AGENCIES SUCH AS OSHA AND NIOSH AND OTHER AUTHORI-
TIES ON HAZARDOUS MATERIALS. CALIFORNIA AND SOME OTHER AUTHORITIES, FOR INSTANCE, HAVE PUBLISHED LISTS OF
SUBSTANCES KNOWN TO CAUSE CANCER, REPRODUCTIVE TOXICITY, OR OTHER HARMFUL EFFECTS. CONTROL DUST, MIST
AND FUMES AT THE SOURCE WHERE POSSIBLE. IN THIS REGARD USE GOOD WORK PRACTICES AND FOLLOW THE RECOM-
MENDATIONS OF THE MANUFACTURER/SUPPLIER, OSHA/NIOSH, AND OCCUPATIONAL AND TRADE ASSOCIATIONS. WHEN THE
HAZARDS FROM INHALATION OF DUST, MISTS AND FUMES CANNOT BE ELIMINATED, THE OPERATOR AND ANY BYSTANDERS
SHOULD ALWAYS WEAR A RESPIRATOR APPROVED BY OSHA/MSHA FOR THE MATERIAL BEING CUT.
Charger Operation
Ensure proper use of charger.
• Once connected and plugged into AC power, the LED will in-
dicate whether or not it is charging. Refer to manufacturer’s
charger manual.
• Only use charger on branch circuits protected by a circuit
breaker or fuse that can carry the power of the charger.
• Do not use charger if it shows signs of physical stress, or if
DC output leads or connector feel hot when used.
• Do not disconnect DC output clamps or connector from bat-
teries while charger is on. This could cause an explosion.
• Failure to unplug AC power before moving equipment will
damage cords, plugs, and receptacles.
• Do not over-discharge batteries, this could cause batteries
to fail. Re-charge as soon as possible after discharge; if they
are warm, rst allow them to cool.
• Charger is not water proof, only resistant, and cannot with-
stand immersion, continuous exposure, or heavy rain.
• A drive lockout option will disable the drive mechanism of
the machine while the charger is plugged in.
• There is a built-in Low Voltage Interrupter that continuously
monitors for low voltage and will sound when voltage falls. At
44V the alarm will sound; stop immediately and recharge. At
43.5V the machine will auto-disconnect and shut down; let
machine sit until batteries recover enough to drive to outlet.
• Chargers are equipped with a grounding plug.
Note: Leaving the charger plugged in does not harm the battery
and is preferred to leaving the battery in a state of discharge.
Scraping
Do not drive machine along hills or uneven surfaces.
The weight of the machine may become distributed differently if on
an uneven surface. Too much of an angle could make the machine
unsafe or cause it to tip over. Always keep the front of the machine
facing downward while traveling up or down ramps or inclines. Do
not run the machine in unsafe environments.
Inspect work area for potential hazards prior to operation.
Observe location of electrical supplies and extension cords.
Do not allow cutting heads to come into contact with any electrical
supply or extension cord.
Operator must be seated before starting machine and should
stay seated until motor has stopped running.
This machine is equipped with a safety switch under the seat,
which requires the operator to be seated before the machine can
be operated. Do not attempt the start-up procedure without rst
being seated on the machine.
Batteries and Chargers
Use caution; risk of explosive gases.
Batteries generate explosive gases during normal operation. Do
not use near fuels, grain, dust, solvents, or other ammables;
never smoke near the machine, battery, or charger.
Inspect battery and charger regularly.
Disconnect charger from wall outlet before operating. Machine
should be off before connecting to a power source. Periodically
inspect batteries, cables, charger, and all plug connections. Be
extremely cautious when working with batteries. Do not open or
tamper with batteries; doing so could cause electrical shock.
WARNING: BE CAUTIOUS WHEN WORKING WITH
BATTERY. IF ELECTROLYTIC ACID GETS IN THE EYES,
IMMEDIATELY FLUSH OUT WITH COLD, FRESH WATER
FOR AT LEAST 10 MINUTES AND GET MEDICAL HELP.
RIDE-ON SCRAPER SAFETY GUIDELINES
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Safety
7
HYDRAULIC SAFETY
Maintaining a Safe Work Environment
Establishing a safe work environment in and around your hydraulic equipment is extremely important. The easiest and most effective way to
avoid problems is to make sure associates understand their equipment, know how to operate the machines safely, and recognize the dangers if
handled carelessly. A few things to be aware of are:
• Pressure: Hydraulic uid under pressure is dangerous and can cause serious injury. Never look for a leak when unit is under pressure.
Using your hand could cause serious injury. A few common ways to encounter hydraulic uid under pressure include:
▪ Pinhole: Fluid under pressure can cause serious injury. It can be almost invisible escaping from a pinhole, and it can pierce the skin
into the body.
▪ Leak: Keep ttings and hoses tight. Only check and service when not under pressure. Leaking hydraulic uid is hazardous; in addition
to making workplace oors slippery and dangerous, it also contaminates the environment. Before cleaning an oil spill, always check
EPA, state, and local regulations.
▪ Burst: Whether due to improper selection or damage, a ruptured hose can cause injury. If it bursts, a worker can be burned, cut,
injected, or may slip and fall.
▪ Coupling Blow-Off: If the assembly is not properly made or installed, the coupling could come off and hit or spray a worker, possibly
resulting in serious injury. Never operate machine without guards.
• Flammability: When ignited, some hydraulic uids can cause res and/or explode.With the exception of those comprised primarily of
water, all hydraulic uid is ammable (including many “re-resistant” hydraulic uids) when exposed to the proper conditions. Leaking pres-
surized hydraulic uids may develop a mist or ne spray that can ash or explode upon contact with a source of ignition. These explosions
can be very severe and could result in serious injury or death. Precautions should be taken to eliminate all ignition sources from contact
with escaping uids, sprays or mists resulting from hydraulic failures. Sources of ignition could be electrical discharges (sparks), open
ames, extremely high temperatures, sparks caused by metal -to -metal contact, etc.
• Mechanical: Hydraulic uid creates movement, which means some equipment may move. Observe surroundings and equipment at all
times.
• Moisture: Do not use in wet or high moisture conditions.
• Electrical: Faulty wiring can be an electrical hazard. A regular preventive maintenance program should always include a wiring check. If
applicable, disconnect battery before serving.
• Temperature: Because this machine operates at a relatively low pressure, overheating is not common. If surface of tank becomes too hot
to touch by hand (above 130ºF or 55°C), shut off machine and allow it to cool.
Hydraulic Fluid
Only use Texaco Rando 46 Hydraulic Oil or compatible uid like ISO or AW #46 from a brand name manufacturer. Non-compatible uids could
cause damage to unit or serious injury.
CAUTION: NEVER USE YOUR HANDS TO CHECK FOR LEAKS OVER HOSE OR HYDRAULIC CONNECTIONS. USE A PIECE OF CARD-
BOARD TO LOCATE A PRESSURIZED LEAK. FOR LOW PRESSURE LEAKS (DRIPS), USE A RAG TO CLEAN THE AREA AND DETERMINE
WHERE THE LEAK ORIGINATES.
DANGER: DO NOT TOUCH A PRESSURIZED HYDRAULIC HOSE ASSEMBLY WITH ANY PART OF THE BODY. IF FLUID PUNCTURES
THE SKIN, EVEN IF NO PAIN IS FELT, A SERIOUS EMERGENCY EXISTS. OBTAIN MEDICAL ASSISTANCE IMMEDIATELY. FAILURE TO DO
SO COULD RESULT IN LOSS OF THE INJURED BODY PART OR DEATH.
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Maintenance Schedule
8
Maintenance to be performed
Interval
Daily 160 hrs 1000 hrs 2000 hrs
After initial
50 hrs
After initial
500 hrs
Inspect extension cord for damage ●
Check wheels, caster and wheel motors for build up; and clean ●
Check hydraulic oil level ●
Inspect all safety devices (e-stop, backup beeper, seat switch) ●
Inspects for leaks (hoses and ttings) ●
Blow out fan cover on the bottom of the motor after each job ●
Grease front caster wheel ●
Replace the hydraulic return line oil lter ● ●
Replace in-tank strainers ○
Replace hydraulic uid ● ●
○ - Recommended to be replaced at the same time you replace the batteries on the machine.
It is recommeneded to perform initial maintenance during the break-in period when rst operating the machine. After the rst 250 operating
hours the hydraulic oil lter should be replaced. At the 500 operating hour mark the hydraulic uid should be replaced. Regular maintenance
should be performed according to the schedule after.
WARNING: THE BACK-UP BEEPER IS ON THE MACHINE FOR SAFETY. IT IS IMPORTANT TO KEEP IT IN GOOD WORKING CONDI-
TION. FAILURE TO DO SO COULD CAUSE BODILY INJURY.
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Troubleshooting Guide
9
Problem Cause Solution
Machine will not start. Seat safety switch is diengaged. Ensure operator is seated.
Emergency stop (E-Stop) switch is disen-
gaged.
Twist E-Stop so that it is in the “POWER ON”
position.
Circuit breaker is in the “OFF” position. Verify circuit breaker is in On position.
48 volt blue plugs are not connected. Make sure that connection plugs are fully
installed.
“Start” button did not fully engage. Firmly press down green start button.
Wire harness is disconnected. Connect wire harness.
Batteries are low. Charge batteries.
Machine doesn’t run as long as it used to. Battery is not fully charging. Verify that you are charging machine prop-
erly.
Verify that charger is working properly. Char-
ger has a LED light to indicate.
The 48 volt blue plugs are not connected. Check that connection plugs are fully
installed.
Batteries no longer hold a charge. Contact NFE for procedure.
Motor fan cover plugged with dust or debris. Blow out fan cover after each job.
Machine is making rattling noises. Loose hardware on machine. Inspect and tighten bolts as needed.
Charger is hot. Charger is in use. This is normal.
Fluid is leaking from machine. Hose connections/or ttings have loosened
through normal use.
Tighten hydraulic hoses and ttings as
needed.
Pin hole in the hoses. Replace affected hose.
Oil and/or oil lter are old. Replace oil and oil lter yearly on machine.
Tires/Wheel motors make a slight clicking
noise.
Normal noise with proper operation.
Machine is jerky or jumpy. New operator. Additional time is required to become familiar
with machine.
Control levers are being moved too quickly. Operate control levers with wrist resting on
knees for additional support or purchase arm
rest.
Coupling leaks at thread or seat. Missing or damaged O-rings. Check for missing or damaged O-rings;
replace if necessary.
Damaged threads due to misalignment or
improper seat angle.
Correct seat angle. Check for thread dam-
age; replace if necessary.
Over or under torquing. Only hand tighten hardware.
Any issues not listed above. Contact NFE.
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Maintenance
10
MANUAL SLIDE PLATE REMOVAL
1. Disconnect machine from power.
2. Remove slide plate pin.
3. Remove cutting head bolt
4. Remove cylinder from slide plate.
5. Remove slide plate.
OR
1. Disconnect machine from power.
2. Disconnect hydraulic lines from cylinder. A small amount of oil leak out of lines, place rag below line to catch uid. Cap lines or bleed into
a container. Wipe up spillage immediately.
3. With lines removed, loosen slide plate bolts. Hold slide plate at the top of the cylinder.
4. Remove slide plate, cylinder and lower cutting head support.
DUAL SLIDE PLATE REMOVAL
6. Lower the slide plate to the oor and place a wood block under the assembly.
7. Remove the front cylinder by taking the 1/2” bolt out of the bottom and removing the hitch clips and pin from the top of the cylinder.
8. Remove the E-clips from the pin at the bottom of the internal cylinder, then remove the pin.
9. Remove the pin from the top of the internal cylinder and then remove the cylinder from the machine.
10. Loosen the pinch bolt from the lower right side of the frame.
11. Remove the lock nut from securing bolts at the top of the slide plate.
12. Remove the socket head screws at the top of the dual slide from both sides of the assembly.
13. Install 3/8-16x5” bolts into the holes the socket head screws were removed from. Once installed the bolts should be used as lifting handles.
14. Lift the frame out of the machine, use team lift or forklift (Caution: very heavy).
LEAK MAINTENANCE
All ttings on this machine are O-ring style.
1. Disconnect machine from power.
2. If a leak is detected, tighten tting with the proper wrench size. Do not over-tighten. Over-tightening could damage to O-rings.
CHECK OIL LEVEL
Check uid level in the ll hole on the right side of the frame, in front of the rear wheel.
1. Remove ller plug.
2. Oil should be visible 2” below hole.
3. Reinsert plug.
WARNING: ALWAYS DISCONNECT BATTERY BEFORE MAINTAINING.
WARNING: SLIDE PLATE WILL DROP TO THE FLOOR WHEN SLIDE PLATE SECURING BOLTS ARE DISENGAGED. KEEP
HANDS AND FEET OUT FROM UNDERNEATH SLIDE PLATE, FAILURE TO DO SO COULD CAUSE SEVERE BODILY INJURY.
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OIL CHANGE OUT
1. Disconnect machine from power (charger or battery).
2. Drain uid by removing the drain plug from side of tank.
3. Replace drain plug.
4. Remove ller plug.
5. Add oil into the ller plug hole until visual 2” below hole.
CHANGE/REMOVE HOSE
1. Disconnect machine from power.
2. Remove hood.
3. Using proper wrench size, remove hose from tting.
4. When replacing, make sure O-ring is properly seated on hose tting.
CHANGE WHEEL MOTOR
1. Disconnect machine from power.
2. Block up machine to remove wheel.
3. Remove wheel.
4. Remove oil lines from wheel motor. A small amount of oil will run out of the lines. Drain into a container. Wipe up spills immediately.
5. Remove four 1/2” wheel motor securing nuts.
6. Pull out on wheel motor to remove.
REMOVE/REPLACE FOOT PEG
1. Insert a socket wrench into foot peg and secure bolt head.
2. Remove nut.
3. Remove bolt and foot peg.
4. Replace foot peg before operating machine. Do not operate machine without foot pegs.
CHANGE PUMP
1. Open hood to expose pump.
2. Disconnect hydraulic lines.
3. Remove two 5/16” pump securing bolts.
4. Remove pump by pulling pump straight out from pump motor.
CHANGE VALVE
1. Disconnect machine from power (charger or battery).
2. Lift hood all the way back, resting on the hood bumpers.
3. Remove hoses from valve body. Have a container ready to catch leakage from lines.
4. Take notice of angle of valve ttings.
5. Remove two 5/16-18” bolts securing valve body.
11
Maintenance
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CHANGE MOTOR
1. Disconnect motor from power.
2. Lift hood and secure in place.
3. Remove pump.
4. Loosen screws and nuts.
5. Raise motor; disconnect electrical connections.
6. Remove and replace motor.
CHANGE HYDRAULIC CYLINDER
1. Disconnect machine from power.
2. Disconnect cylinder lines. Have a container ready to catch oil from lines.
3. Remove cylinder securing hexhead bolt from lower cutting head support.
4. Remove clips and pin from cylinder and slide plate.
5. Remove cylinder upper pin.
6. Remove cylinder.
CHANGE REAR WHEEL (FIG. 1)
1. Jack machine up by pushing the cylinder lift forward to lower and adjust the angle of the cutting head to raise machine.
2. Place blocks under forklift cups on the side of the machine that wheel is being changed.
3. Let cylinder down resting machine on blocks allowing rear wheel to be lifted off the oor.
4. Remove ve 1/2’’ lug nuts with an extended arm wrench, remove wheel.
5. Replace wheel.
6. Replace ve lug nuts and tighten, making sure lug nuts are very tight.
7. Raise cylinder to raise machine off of blocks. Remove blocks and lower machine.
8. Repeat on other side if necessary.
CHANGE CASTER
Keep clean and free of debris; ensure it can move freely.
1. Give a shot of grease in grease tting on caster every month to keep caster moving freely.
2. To remove caster, machine will need to be raised. Push the cylinder lift lever forward to lower and adjust the angle of the cutting head to
jack up the machine. Block up machine with wooden block. Remove four bolts, pull caster off and clean/replace as needed.
3. Replace caster.
4. Pull caster toward rear of machine; re-place and tighten the four bolts.
5. Lower the machine.
SEAT REPLACEMENT
1. Rotate hood to bumper stops.
2. Remove four nuts securing seat rails.
3. Replace seat; screw on nuts.
Maintenance
12
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CLEAN WHEEL MOTOR BUILD-UP
1. Inspect the wheel motor and wheel motor hub for debris build-up (best accessed
from back of machine). Remove any strands of carpet and use compressed air (not
high pressure) to clean out dust or glue build-up. If any build-up cannot be removed
this way, complete the following steps to remove the wheel hub.
2. Raise the front of the machine up by lowering the front cutting head down all the
way, or by using 2 ton jack. Place blocks under the fork lift cup.
3. Slowly raise the cutting head until the machine is resting on the blocks and the
wheel on the side that is blocked up is raised off the ground.
4. Remove the cotter pin and loosen the center wheel hub nut.
5. To loosen the wheel from the wheel motor shaft you might need to hit the steel rim
from the inside with a rubber mallet.
6. Remove the wheel and remove the build up off of the wheel motor shaft.
7. Re-mount the wheel hub, making sure that the keyway matches on the motor shaft.
Tighten down the wheel hub nut to press t in the wheel hub.
8. Re-insert the cotter pin.
9. Lower the cutting head to raise the machine back off the blocks.
10. Repeat the process for the opposite side if needed.
FIG. 1
Maintenance
13
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Parts List and Diagrams
14
PART# DESCRIPTION QTY PART# DESCRIPTION QTY
EXTERNAL PARTS
20
17
19
5
12
15
4
13
3
2
6
1
1 5110-111 SEAT, RIDE ON 1
2 5110-180 PEG, FOOT 2
3 5110-250 CYLINDER NN16 1
4 5110-251 ROD, CYLINDER CONNECT 1
5 N/A SEE REAR WHEEL ASSEMBLY
6 5200-194 CASTER, DOUBLE GRAY 1
7 5700-103 SWITCH, START (NOT SHOWN) 1
8 5700-102 SWITCH, E STOP (NOT SHOWN) 1
9 401571 TUB, BATTERY (NOT SHOWN) 1
10 401572 COVER, BATTERY, UPPER (NOT SHOWN) 1
11 401570 TRAY, BATTERY, UPPER (NOT SHOWN) 1
12 N/A SEE CHARGER ASSEMBLY
13 400321 ARMRESTS, KIT 1
14 5110-207 SWITCH, SEAT (NOT SHOWN) 1
15 5200-603 GUIDE, HOSE 1
16 70638 KNOB, ADJUSTABLE (NOT SHOWN)
17 401560-G PANEL, SIDE, RIGHT, GREEN
(5700-12XXXX ONLY) 1
401560-O PANEL, SIDE, RIGHT, ORANGE
(5700-15XXXX ONLY) 1
401560-SV PANEL, SIDE, RIGHT, SILVER VEIN (5700-
10XXXX, 11XXXX, 13XXXX, 17XXXX,
18XXXX, 20XXXX, 21XXXX, 23XXXX, 26XXXX
ONLY) 1
18 401561-G PANEL, SIDE, LEFT, GREEN
(5700-12XXXX ONLY - NOT SHOWN) 1
401561-SV PANEL, SIDE, LEFT, SILVER VEIN (5700-
10XXXX, 11XXXX, 13XXXX, 17XXXX,
18XXXX, 20XXXX, 21XXXX, 23XXXX, 26XXXX
ONLY - NOT SHOWN) 1
401561-O PANEL, SIDE, LEFT, ORANGE
(5700-15XXXX ONLY - NOT SHOWN) 1
19 402103-SV WRAP, REAR, LOWER, SILVER VEIN
(5700-10XXXX, 11XXXX, 13XXXX, 17XXXX,
18XXXX, 20XXXX, 21XXXX, 23XXXX, 26XXXX
ONLY) 1
402103-O WRAP, REAR, LOWER, ORANGE
(5700-15XXXX ONLY) 1
402103-G WRAP, REAR, LOWER, GREEN
(5700-12XXXX ONLY) 1
20 403132-SV HOOD, RIDE-ON, SILVER VEIN
(5700-10XXXX, 11XXXX, 13XXXX, 17XXXX,
18XXXX, 20XXXX, 21XXXX, 23XXXX, 26XXXX
ONLY) 1
403132-G HOOD, RIDE-ON, GREEN
(5700-12XXXX ONLY) 1
403132-O HOOD, RIDE-ON, ORANGE
(5700-15XXXX ONLY) 1
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Parts List and Diagrams
15
CASTER WHEEL ASSEMBLY
REAR WHEEL ASSEMBLY
2
1
3
4
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 5200-194 Caster, Double Gray 1
2 73403 Washer, Split lock 1/2 4
3 73424 Washer, Flat, Zinc SAE 1/2 4
4 73427 Bolt, Hex Head Cap 1/2-13x1-1/2 4
6
5
1 2 3
8
4
7
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 400133 Motor, Wheel, Hydraulic, 10mm 1
2 73047 1/4 x 1 Woodruff Key 1
3 73402 Nut, Nylock 1/2-13 4
4 5110-117 Wheel, Hub 1
5 73430 Nut, NyLock 1/2-20 5
65
110-405 Wheel, Rim and Tire, 18" 1
75110-117-2 Hub Nut 1
8 401433 Pin, Cotter 1/8 x 1.75 1
FOOT PEG ASSEMBLY
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 402298 Bracket, Pivot, Footrest 1
2 73207 NUT, NYLOCK, 3/8-16 2
3 401999 Knob, Adjustable, 3/4" 1
4 5110-180 Peg, Foot 1
5 402460 Bolt, Shoulder, .500 x .75, 3/8-16 1
6 73263 WASHER,FLAT SAE ZINC 3/8 1
7 73238 Bolt, Flange 3/8-16x1-1/2 1
12
7
6
4
35
2
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Parts List and Diagrams
16
PART# DESCRIPTION QTY
16
FILTER AND TANK PARTS
SPOOL AND HOSE PARTS
(DUAL LIFT) 1
1
11
3
3
22
22
3
3
10
6
9
13
22
1
12
11
4
3
15 5
8
14
SPOOL AND HOSE PARTS
(MANUAL LIFT)
PART# DESCRIPTION QTY
1 5700-72 HOSE, HYDRAULIC, 3/8 X 21, F/F 2
2 5700-76 HOSE, HYDRAULIC, 3/8 X 26, F/F 2
3 5700-65 FILTER 1
4 5700-66 FILTER HEAD 1
5 70354 HOSE, 3/4”, RETURN LINE TO TANK 1
6 70355 HOSE, 3/4”, RETURN LINE TO FILTER 1
7 5110-267 HOSE, CYLINDER 1
8 5110-237 FILTER SCREEN 2
9 5110-234-1 PIPE, RELIEF VALVE 1
10 5110-157 PLUG, DRAIN FILLER 2
11 70653 FITTING, FILTER 2
12 5700-67 PLUG, TANK 1
13 70654 FITTING, REDUCER 1
14 5700-70 T FITTING 1
15 5700-58 BRACKET, FILTER 1
16 70613 BRACKET, OIL FILTER 1
17 73020 BOLT, WIZLOCK, 1/4-20X5/8 (NOT SHOWN) 2
4
6
1 5200-261 HOSE, WHEEL MOTOR 4
2 5700-72 HOSE, HYDRAULIC, 3/8 X 21, F/F 2
3 5700-76 HOSE, HYDRAULIC, 3/8 X 26, F/F 2
4 N/A SEE CONTROL LEVER PARTS (DUAL LIFT)
5 N/A SEE CONTROL LEVER PARTS (MANUAL
LIFT)
6 N/A SEE GEAR PUMP ASSEMBLY
56
DESCRIPTION
7
1
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Parts List and Diagrams
17
1 5700-77 ASSEMBLY, HOSE 1
2 5700-81 HOSE, SUCTION LINE 1
3 5700-67 PLUG, TANK 1
4 70653 FITTING, 90 DEGREE 1
5 70652 FITTING 2
6 401574 PLATE, SUCTION 1
7 70655 PIPE, MALE, 10” X 3/4 1
8 5700-93 GASKET 1
9 400099 HOSE, SUCTION, 1/2” X 20” W/ FITTING 2
10 5110-237 FILTER, SCREEN 2
11 73310 SCREW, SHC, 5/16-18 X 7/8 8
12 73303 WASHER, SPLIT LOCK, 5/16 8
PART# DESCRIPTION QTY PART# DESCRIPTION QTY
SUCTION ASSEMBLY
9
21
4
3
7
8
9
5
1 2 3
4 5
5 6 7 8
9
10
10
9
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Parts List and Diagrams
18
1 72385 MOTOR, 4 HP, XP2135 1
2 5200QL-1A PLATE, HYDRAULIC PUMP ADAPTOR 1
3 73242 SCREW, BH CAP WITH FLANGE 3/8 16 X 1 4
4 73222 BOLT, FLANGE, 3/8-16 X 1 1
5 73207 NUT, NYLOC, 3/8-16 1
6 73263 WASHER, FLAT, 3/8 1
PART# DESCRIPTION QTY
1 70905-D4 PUMP, DOUBLE, MARZOCCHI 1
70905-D5 PUMP, DOUBLE, MARZOCCHI
(5700-18XXXX ONLY) 1
2 5200-1G GASKET, PUMP 1
3 72816 FITTING, ELBOW, 90 DEGREE, 3/8” 2
4 6280-118 FITTING, SUCTION HOSE TO PUMP 2
5 73263 WASHER, FLAT SEA ZINC 3/8 2
6 73204 WASHER, SPLIT LOCK 3/8 2
7 73205 BOLT, HEX HEAD CAP 3/8 16X3/4 2
PART# DESCRIPTION QTY
GEAR PUMP ASSEMBLY
MOTOR PARTS
3
2
1
2
15 5
7 7
66
3
4
4
5
6
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Parts List and Diagrams
19
CONTROL LEVER PARTS (DUAL LIFT)
1
2
3
4
5
6
7
8
9
10
11
12
13
15 418
17
4
15
16
16 18
3
5
19
21
7
6
20
11
12
13
18
14 14
2
22
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 402416 Assembly, Valve Handle, Right 1
2 401797
Bracket, Universal, Lever 2
3 401408
Spacer, Round, .323 X .625 X .675 2
4 73027
Bolt, Wizlock, 1/4-20 X 3/4 4
5 401604
Bushing, Lever, Hydro Valve 4
6 402227
Sleeve, Take-up, Valve Brkt 2
7 73321
Bolt, SHCS, 5/16-18x3.5 2
8 73227
Screw, Set 3/8-24x1 4
9 73235
Nut, Hex Jam 3/8-24 4
10 401796
Bracket Wldt, Valve, RH 1
11 401832
Valve, Metered, Dual Spool, Low PSI 2
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
12 400034 Fitting, FF1231-06-08 8
13 73320
Bolt, Socket Head Cap 5/16-18x2 6
14 400137
Fitting, 1/2 - 1/4, JIC 4
15
5700-60 Handle, Valve Adjustment 2
16 73211
Nut, Flange, Serrated, 3/8-16 2
17 402415
Assembly, Valve Handle, Left 1
18 73322
Nut, Nyloc, 5/16-18 8
19 74517
Screw, PPH-MS, 6-32x1 2
20 401795
Bracket Wldt, Valve, LH 1
21 403064
Switch, Back-up Beeper 1
22 402949
Cover, Switch, Back-Up 1
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Parts List and Diagrams
20
CONTROL LEVER PARTS (MANUAL LIFT)
1
14 15 17 18
19
20
16
21
6
22
8
13 23
12
11
10
9
7
3
2
4
4
4
5
12
7
16
13
6
5
24
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 402416 Assembly, Valve Handle, Right 1
2 401797
Bracket, Universal, Lever 1
3 401408 Spacer, Round, .323 X .625 X .675 1
4 73027
Bolt, Wizlock, 1/4-20 X 3/4 3
5 401604
Bushing, Lever, Hydro Valve 3
6 402227 Sleeve, Take-up, Valve Brkt 2
7 73321
Bolt, SHCS, 5/16-18x3.5 2
8 73227 Screw, Set 3/8-24x1 3
9 73235
Nut, Hex Jam 3/8-24 3
10 401796
Bracket Wldt, Valve, RH 1
11 401832 Valve, Metered, Dual Spool, Low PSI 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
12 400034 Fitting, FF1231-06-08 8
13 73320
Bolt, Socket Head Cap 5/16-18x2 6
14 73211 Nut, Flange, Serrated, 3/8-16 1
15
5700-60 Handle, Valve Adjustment 1
16 73322 Nut, Nyloc, 5/16-18 7
17 401947
Spacer, Round, .323 X .625 X 1.455 1
18 402415 Assembly, Valve Handle, Left 1
19 74517
Screw, PPH-MS, 6-32x1 2
20 403064 Switch, Back-up Beeper 1
21 401795
Bracket Wldt, Valve, LH 1
22 401833 Valve, Metered, Single Spool, Low PSI 1
23 400137
Fitting, 1/2 - 1/4, JIC 2
24 402949
Cover, Switch, Back-Up 1
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