National Instruments CompactRIO NI cRIO-9012 User manual

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OPERATING INSTRUCTIONS AND SPECIFICATIONS
CompactRIO NI cRIO-9012/9014
Intelligent Real-Time Embedded Controller for CompactRIO
Figure 1. CompactRIO cRIO-9012/9014
1LEDs
2 SMB Connector
3 Power Connector
4 DIP Switches
5 Reset Button
6 RJ-45 Ethernet Port
7 USB Port
8 RS-232 Serial Port
™
1
8
3
5
7
4
6
2
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cRIO-9012/9014 Operating Instructions and Specifications 2 ni.com
This document describes how to connect the NI cRIO-9012/9014 real-time
embedded controllers to networks and how to use the features of the
controllers. This document also contains specifications for the controllers.
Safety Guidelines
Operate the cRIO-9012/9014 only as described in these operating
instructions.
Safety Guidelines for Hazardous Locations
The cRIO-9012/9014 is suitable for use in Class I, Division 2, Groups A,
B, C, D, T4 hazardous locations; Class 1, Zone 2, AEx nA II T4 and Ex nA
II T4 hazardous locations; and nonhazardous locations only. Follow these
guidelines if you are installing the cRIO-9012/9014 in a potentially
explosive environment. Not following these guidelines may result in
serious injury or death.
Caution Do not disconnect the power supply wires and connectors from the controller
unless power has been switched off.
Caution Do not install or remove the controller unless power has been switched off.
Caution Substitution of components may impair suitability for Class I, Division 2.
Caution For Zone 2 applications, install the CompactRIO system in an enclosure rated to
at least IP 54 as defined by IEC 60529 and EN 60529.
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©National Instruments Corporation 3 cRIO-9012/9014 Operating Instructions and Specifications
Installing the Controller on the Chassis
Figure 2 shows the dimensions of the CompactRIO controller.
Figure 2. CompactRIO Controller, Front and Bottom View with Dimensions
1 M4 Thread
77.3 mm
(3.04 in.)
90.2 mm
(3.55 in.)
44.2 mm
(1.74 in.)
88.1 mm
(3.47 in.)
44.2 mm
(1.74 in.)
1
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cRIO-9012/9014 Operating Instructions and Specifications 4 ni.com
Complete the following steps to install the controller on the chassis.
1. Make sure that no power is connected to the controller or the chassis.
2. Align the controller with the chassis as shown in Figure 3.
Figure 3. Installing the Controller on the Chassis (Eight-Slot Chassis Shown)
3. Slide the controller onto the controller slot on the chassis. Press firmly
to ensure the chassis connector and the controller connector are mated.
4. Using a number 2 Phillips screwdriver, tighten the two captive screws
on the front of the controller to 1.3 N · m (11.5 lb · in.) of torque.
1 Controller
2 Captive Screws
3 Controller Slot
4 Reconfigurable Embedded Chassis
1
4
2
3
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©National Instruments Corporation 5 cRIO-9012/9014 Operating Instructions and Specifications
Connecting the Controller to a Network
Connect the controller to an Ethernet network using the RJ-45 Ethernet port
on the controller front panel. Use a standard Category 5 (CAT-5) or better
Ethernet cable to connect the controller to an Ethernet hub, or use an
Ethernet crossover cable to connect the controller directly to a computer.
Caution To prevent data loss and to maintain the integrity of your Ethernet installation,
do not use a cable longer than 100 m. If you are using 100 Mbps Ethernet, National
Instruments recommends using a CAT-5 or better shielded twisted-pair Ethernet cable.
If you need to build your own cable, refer to the Cabling section for more
information about Ethernet cable wiring connections.
The host computer communicates with the controller over a standard
Ethernet connection. If the host computer is on a network, you must
configure the controller on the same subnet as the host computer. If neither
the host computer nor the CompactRIO controller is connected to a
network, you can connect the two directly using a crossover cable.
If you want to use the controller on a subnet other than the one the host
computer is on, first connect the controller on the same subnet as the host
computer. Use DHCP to assign an IP address or reassign a static IP address
for the subnet where you want it to be and physically move it to the other
subnet. The first time you configure the controller, you must also install
software on it. Refer to the Measurement & Automation Explorer Help
for more information about configuring the controller in Measurement &
Automation Explorer (MAX). Contact your network administrator if you
need assistance configuring the host computer and controller on the same
subnet.
Wiring Power to the Controller
Caution You must install the controller on a CompactRIO chassis and tighten the captive
screws before you apply power to the controller. Installing the controller while power is
applied to it can cause damage to the chassis.
The controller requires an external power supply that meets the
specifications in the Power Requirements section. The controller filters and
regulates the supplied power and provides power for all of the I/O modules
in the chassis. You must connect a power supply to at least one pair of
V and C terminals. Optionally, you can connect a power supply to the
other pair of V and C terminals. The controller draws power from the
power supply with the higher voltage. The controller has one layer of
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cRIO-9012/9014 Operating Instructions and Specifications 6 ni.com
reverse-voltage protection. Complete the following steps to connect power
supplies to the controller.
1. Connect the positive lead of the power supply to the V1 or V2 terminal
of the COMBICON power connector shipped with the controller, and
tighten the terminal screw. Figure 4 shows the terminal screws, which
secure the wires in the screw terminals, and the connector screws,
which secure the power connector on the controller.
Figure 4. COMBICON Power Connector
2. Connect the negative lead of the power supply to one of the C terminals
of the power connector and tighten the terminal screw.
3. Optionally, you can connect the positive lead of another power supply
to the other V terminal and the negative lead to one of the C terminals.
You must install the ferrite across both pairs of wires.
4. Install the power connector on the front panel of the controller and
tighten the connector screws.
Note The controller draws power from either V1 or V2 depending on which terminal has
a higher voltage. It does not draw power from both terminals. The controller switches
between V1 and V2 without affecting operation.
Caution The C terminals are internally connected to each other. If you use two power
supplies, make sure that they share a common ground.
Caution The C terminals are internally connected to the controller chassis to prevent a
faulty ground connection from causing the chassis ground to float. If you reverse the input
voltage, the positive input voltage is connected directly to the chassis. The controller
has built-in reversed-voltage protection, but reversed voltage can damage connected
peripherals if the chassis ground is not reliably connected to earth ground.
Caution Do not tighten or loosen the terminal screws on the power connector while the
power connector is plugged into the controller or while the power supply is on.
1 Terminal Screws
2 Connector Screws
C
V2
C
V1
2
1
2
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©National Instruments Corporation 7 cRIO-9012/9014 Operating Instructions and Specifications
Powering On the Controller
Plug in each power supply to the CompactRIO system. The controller runs
a power-on self test (POST). During the POST, the Power and Status LEDs
turn on. The Status LED turns off, indicating that the POST is complete. If
the LEDs do not behave in this way when the controller powers on, refer to
the Understanding LED Indications section.
You can configure the controller to launch an embedded stand-alone
application each time you boot the controller. Refer to the LabVIEW Help
for more information.
Connecting Serial Devices to the Controller
The controller has an RS-232 serial port to which you can connect devices
such as displays or input devices. Use the Serial VIs to read from and write
to the serial port. For more information about the Serial VIs, refer to the
LabVIEW Help.
Figure 5. Controller Serial Port
Table 1. DB-9 Pin Descriptions
Pin Signal
1DCD
2RXD
3TXD
4DTR
5GND
6DSR
7RTS
8CTS
9RI
Pin 1
Pin 5
Pin 6
Pin 9
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cRIO-9012/9014 Operating Instructions and Specifications 8 ni.com
Using the Internal Real-Time Clock
The system clock of the cRIO-9012/9014 is synchronized with the internal
high-precision real-time clock at startup. This synchronization provides
timestamp data to the controller. You can also use the internal real-time
clock to correct drift of the system clock. Refer to the Specifications section
for the accuracy specifications of the real-time clock.
Using the SMB Connector for Digital I/O
You can use the SMB connector of the cRIO-9012/9014 to connect digital
devices to the controller. For example, if you connect the pulse-per-second
output of a GPS device to the SMB connector of the cRIO-9012/9014, you
can use the GPS device to correct for drift of the system clock.
For software that supports GPS drift-correction and other digital I/O
through the SMB connector, go to ni.com/info and enter the Info Code
criosmb.
Connecting USB Mass-Storage Devices to the Controller
The cRIO-9012/9014 supports common USB mass-storage devices such as
USB Flash drives and USB-to-IDE adapters formatted with FAT16 and
FAT32 file systems. You can connect USB mass-storage devices to the
cRIO-9012/9014 while the controller is operating. USB devices are
mapped to the U: drive in LabVIEW. The cRIO-9012/9014 does not
support other types of USB devices. Refer to the LabVIEW Help for more
information.
Configuring DIP Switches
Figure 6. Controller DIP Switches
All of the DIP switches are in the OFF position when the controller is
shipped from National Instruments.
SAFE MODE
CONSOLE OUT
IP RESET
NO APP
USER1
ON OFF
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©National Instruments Corporation 9 cRIO-9012/9014 Operating Instructions and Specifications
SAFE MODE Switch
The position of the SAFE MODE switch determines whether the embedded
LabVIEW Real-Time engine launches when the controller boots. If the
switch is in the OFF position, the LabVIEW Real-Time engine launches.
Keep this switch in the OFF position during normal operation. If the switch
is in the ON position when the controller boots, the controller launches only
the essential services required for updating its configuration and installing
software. The LabVIEW Real-Time engine does not launch.
If the software on the controller is corrupted, you must put the controller
into safe mode and reformat the controller drive. You can put the controller
into safe mode by powering it up either with the SAFE MODE switch in
the ON position or with no software installed on the drive. Refer to the
Measurement & Automation Explorer Help for more information about
installing software on a controller and reformatting the drive on the
controller.
CONSOLE OUT Switch
With a serial-port terminal program, you can use the CONSOLE OUT
switch to read the IP address and firmware version of the controller. Use a
null-modem cable to connect the serial port on the controller to a computer.
Push the switch to the ON position. Make sure that the serial-port terminal
program is configured to the following settings:
• 9,600 bits per second
• Eight data bits
• No parity
• One stop bit
• No flow control
The serial-port terminal program displays the IP address and firmware
version of the controller, and alerts you when you connect an unsupported
USB device to the controller. Keep this switch in the OFF position during
normal operation.
IP RESET Switch
Push the IP RESET switch to the ON position and reboot the controller to
reset the IP address of the controller to 0.0.0.0. If the controller is on your
local subnet and the IP RESET switch is in the ON position, the controller
appears in MAX with IP address 0.0.0.0. You can configure a new
IP address for the controller in MAX. Refer to the Resetting the Network
Configuration of the Controller section for more information about
resetting the IP address. You also can push this switch to the ON position
to unlock a controller that was previously locked in MAX.
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cRIO-9012/9014 Operating Instructions and Specifications 10 ni.com
NO APP Switch
Push the NO APP switch to the ON position to prevent a LabVIEW startup
application from running on the controller when the controller powers on.
If you want to permanently disable the application from running when
the controller powers on, you must disable it in LabVIEW. To run an
application when the controller powers on, push the NO APP switch to
the OFF position, create an application using the LabVIEW Application
Builder, and configure the application in LabVIEW to launch when the
controller powers on. If you already have an application configured to
launch when the controller powers on and you push the NO APP switch
from ON to OFF, the startup application is automatically enabled. For more
information about automatically launching VIs when the controller powers
on and disabling VIs from launching when the controller powers on, refer
to the LabVIEW Help.
USER1 Switch
You can define the USER1 switch for your application. To define the
purpose of this switch in your embedded application, use the RT Read
Switch VI in your LabVIEW RT embedded VI. For more information
about the RT Read Switch VI, refer to the LabVIEW Help.
Using the Reset Button
Pressing the Reset button resets the controller in the same manner as
cycling power.
Understanding LED Indications
Figure 7. CompactRIO Controller LEDs
POWER LED
The POWER LED is lit while the controller is powered on. This LED
indicates that the power supply connected to the controller is adequate,
and that the controller is supplying power to the CompactRIO system.
1POWER 2FPGA 3 STATUS 4 USER1
1234
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©National Instruments Corporation 11 cRIO-9012/9014 Operating Instructions and Specifications
This LED is a bi-color LED. When the controller is powered from V1,
the POWER LED is lit green. When the controller is powered from V2,
the POWER LED is lit yellow.
FPGA LED
You can use the FPGA LED to help debug your application or easily
retrieve application status. Use the LabVIEW FPGA Module and
NI-RIO 2.0 or later to define the FPGA LED to meet the needs of your
application. Refer to LabVIEW Help for information about programming
this LED.
STATUS LED
The STATUS LED is off during normal operation. The controller indicates
specific error conditions by flashing the STATUS LED a certain number of
times every few seconds, as shown in Table 2.
Table 2. Status LED Indications
Number of Flashes
Every Few Seconds Indication
1The controller is unconfigured. Use MAX to configure the controller.
Refer to the Measurement & Automation Explorer Help for information
about configuring the controller.
2The controller has detected an error in its software. This usually occurs
when an attempt to upgrade the software is interrupted. Reinstall
software on the controller. Refer to the Measurement & Automation
Explorer Help for information about installing software on the
controller.
3The controller is in safe mode because the Safe Mode DIP switch is in
the ON position. Refer to the Configuring DIP Switches section for
information about the Safe Mode DIP switch.
4The controller software has crashed twice without rebooting or cycling
power between crashes. This usually occurs when the controller runs out
of memory. Review your RT VI and check the controller memory usage.
Modify the VI as necessary to solve the memory usage issue.
Continuous flashing
or solid
The controller has detected an unrecoverable error. Please contact
National Instruments.
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cRIO-9012/9014 Operating Instructions and Specifications 12 ni.com
USER1 LED
You can define the USER1 LED to meet the needs of your application.
To define the LED, use the RT LEDs VI in LabVIEW. For more
information about the RT LEDs VI, refer to the LabVIEW Help.
Resetting the Network Configuration of the Controller
If the controller is not able to communicate with the network, you can use
the IP RESET switch to manually restore the controller to the factory
network settings. When you restore the controller to the factory network
settings, the IP address, subnet mask, DNS address, gateway, and
Time Server IP are set to 0.0.0.0. Power-on defaults, watchdog
settings, and VIs are unaffected.
Complete the following steps to reset the controller.
1. Move the IP RESET DIP switch to the ON position.
2. Push the RESET button to cycle power to the controller. The STATUS
LED flashes once, indicating that the controller IP address is
unconfigured.
3. Move the IP RESET switch to the OFF position.
The network settings are restored. You can reconfigure the settings in
MAX from a computer on the same subnet. Refer to the Measurement &
Automation Explorer Help for more information about configuring the
controller.
Note If the controller is restored to the factory network settings, the LabVIEW run-time
engine does not load. You must reconfigure the network settings and restart the controller
for the LabVIEW run-time engine to load.
Specifications
The following specifications are typical for the range –40 to 70 °C unless
otherwise noted.
Network
Network interface ...................................10BaseT and 100BaseTX
Ethernet
Compatibility ..........................................IEEE 802.3
Communication rates ..............................10 Mbps, 100 Mbps,
auto-negotiated
Maximum cabling distance.....................100 m/segment
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©National Instruments Corporation 13 cRIO-9012/9014 Operating Instructions and Specifications
SMB Connector
Output Characteristics
Logic high .............................................. 3.3 V
Logic low ............................................... 0 V
Driver type ............................................. CMOS
Sink/source current ................................ ±50 mA
3-state output leakage current ................ ±5 μA
Input Characteristics
Minimum input level.............................. –500 mV
Maximum input low level ...................... 990 mV
Minimum input high level...................... 2.31 V
Maximum input level ............................. 5.5 V
Input capacitance.................................... 2.5 pF
Resistive strapping ................................. 1 kΩto 3.3 V
USB Port
Maximum data rate ................................ 12 Mb/s
Maximum current................................... 500 mA
Memory
Nonvolatile
cRIO-9012 ...................................... 128 MB
cRIO-9014 ...................................... 2 GB
For information about the life span of the nonvolatile memory and about
best practices for using nonvolatile memory, go to ni.com/info and enter
the Info Code SSDBP.
DRAM
cRIO-9012 ...................................... 64 MB
cRIO-9014 ...................................... 128 MB
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cRIO-9012/9014 Operating Instructions and Specifications 14 ni.com
Internal Real-Time Clock
Accuracy.................................................200 ppm; 35 ppm at 25 °C
Power Requirements
Caution You must use a UL Listed ITE power supply marked LPS with the
cRIO-9012/9014.
Recommended power supply..................48 W secondary,
18 VDC to 24 VDC
Power consumption
Controller only.................................6 W
Controller supplying power to
eight CompactRIO modules ............20 W
Power supply
On powerup .....................................9 to 35 V
After powerup..................................6 to 35 V
Note The cRIO-9012/9014 is guaranteed to power up when 9 V is applied to V and C.
After powerup, it can operate on as little as 6 V.
Physical Characteristics
If you need to clean the controller, wipe it with a dry towel.
Screw-terminal wiring ............................12 to 24 AWG copper conductor
wire with 10 mm (0.39 in.) of
insulation stripped from the end
Torque for screw terminals.....................0.5 to 0.6 N · m
(4.4 to 5.3 lb · in.)
Weight ....................................................Approx. 488 g (17.2 oz)
Safety Voltages
Connect only voltages that are within these limits.
V-to-C.....................................................35 V max, Measurement
Category I
Measurement Category I is for measurements performed on circuits not
directly connected to the electrical distribution system referred to as
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©National Instruments Corporation 15 cRIO-9012/9014 Operating Instructions and Specifications
MAINS voltage. MAINS is a hazardous live electrical supply system that
powers equipment. This category is for measurements of voltages from
specially protected secondary circuits. Such voltage measurements include
signal levels, special equipment, limited-energy parts of equipment,
circuits powered by regulated low-voltage sources, and electronics.
Caution Do not connect to signals or use for measurements within Measurement
Categories II, III, or IV.
Safety Standards
This product is designed to meet the requirements of the following
standards of safety for electrical equipment for measurement, control,
and laboratory use:
• IEC 61010-1, EN-61010-1
• UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the product label or visit ni.com/
certification, search by model number or product line, and click the appropriate link
in the Certification column.
Electromagnetic Compatibility
This product is designed to meet the requirements of the following
standards of EMC for electrical equipment for measurement, control,
and laboratory use:
• EN 61326 EMC requirements; Industrial Immunity
• EN 55011 Emissions; Group 1, Class A
• CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A
Note For EMC compliance, operate this device according to product documentation.
CE Compliance
This product meets the essential requirements of applicable European
Directives, as amended for CE marking, as follows:
• 2006/95/EC; Low-Voltage Directive (safety)
• 2004/108/EEC; Electromagnetic Compatibility Directive (EMC)
Note Refer to the Declaration of Conformity (DoC) for this product for any additional
regulatory compliance information. To obtain the DoC for this product, visit ni.com/
certification, search by model number or product line, and click the appropriate link
in the Certification column.
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cRIO-9012/9014 Operating Instructions and Specifications 16 ni.com
Environmental Management
National Instruments is committed to designing and manufacturing
products in an environmentally responsible manner. NI recognizes that
eliminating certain hazardous substances from our products is beneficial
not only to the environment but also to NI customers.
For additional environmental information, refer to the NI and the
Environment Web page at ni.com/environment. This page contains the
environmental regulations and directives with which NI complies, as well
as other environmental information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the product life cycle, all products must be sent to a WEEE
recycling center. For more information about WEEE recycling centers, National
Instruments WEEE initiatives, and compliance with WEEE Directive 2002/96/EC on
Waste and Electronic Equipment, visit ni.com/environment/weee.
Hazardous Locations
U.S. (UL) ................................................Class I, Division 2, Groups A,
B, C, D, T4; Class I, Zone 2,
AEx nA IIC T4
Canada (C-UL) .......................................Class I, Division 2, Groups A,
B, C, D, T4; Class I, Zone 2,
Ex nA IIC T4
⬉ᄤֵᙃѻક∵ᶧ᥻ࠊㅵ⧚ࡲ⊩ ˄Ё೑
RoHS
˅
Ё೑ᅶ᠋ National Instruments ヺড়Ё೑⬉ᄤֵᙃѻકЁ䰤ࠊՓ⫼ᶤѯ᳝ᆇ⠽䋼ᣛҸ (RoHS)DŽ
݇Ѣ National Instruments Ё೑ RoHS ড়㾘ᗻֵᙃˈ䇋ⱏᔩ ni.com/environment/rohs_chinaDŽ
(For information about China RoHS compliance, go to ni.com/environment/rohs_china.)
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©National Instruments Corporation 17 cRIO-9012/9014 Operating Instructions and Specifications
Environmental
The cRIO-9012/9014 is intended for indoor use only. For outdoor use,
mount the CompactRIO system in a suitably rated enclosure.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2)........... –40 to 70 °C
Note To meet this operating temperature range, follow the guidelines in the installation
instructions for your CompactRIO system.
Storage temperature
(IEC 60068-2-1, IEC 60068-2-2)........... –40 to 85 °C
Ingress protection................................... IP 40
Operating humidity
(IEC 60068-2-56)................................... 10 to 90% RH, noncondensing
Storage humidity
(IEC 60068-2-56)................................... 5 to 95% RH, noncondensing
Maximum altitude .................................. 2,000 m
Pollution Degree (IEC 60664) ............... 2
Shock and Vibration
To meet these specifications, you must panel mount the CompactRIO
system, affix ferrules to the ends of the terminal wires, and install a tie wrap
on the USB cable for strain relief. You can use the tie wrap to attach the
USB cable to the Ethernet cable.
Operating vibration
Random (IEC 60068-2-64) ............. 5 grms, 10 to 500 Hz
Sinusoidal (IEC 60068-2-6)............ 5 g, 10 to 500 Hz
Operating shock
(IEC 60068-2-27)................................... 30 g, 11 ms half sine
50 g, 3 ms half sine,
18 shocks at 6 orientations
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cRIO-9012/9014 Operating Instructions and Specifications 18 ni.com
Cabling
Table 3 shows the standard Ethernet cable wiring connections for both
normal and crossover cables.
Figure 8. Ethernet Connector Pinout
Table 3. Ethernet Cable Wiring Connections
Pin Connector 1
Connector 2
(Normal)
Connector 2
(Crossover)
1white/orange white/orange white/green
2orange orange green
3white/green white/green white/orange
4 blue blue blue
5white/blue white/blue white/blue
6green green orange
7white/brown white/brown white/brown
8brown brown brown
Connector 1 Connector 2
Pin 1 Pin 1 Pin 8Pin 8
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©National Instruments Corporation 19 cRIO-9012/9014 Operating Instructions and Specifications
Where to Go for Support
The National Instruments Web site is your complete resource for technical
support. At ni.com/support you have access to everything from
troubleshooting and application development self-help resources to email
and phone assistance from NI Application Engineers.
National Instruments corporate headquarters is located at
11500 North Mopac Expressway, Austin, Texas, 78759-3504.
National Instruments also has offices located around the world to help
address your support needs. For telephone support in the United States,
create your service request at ni.com/support and follow the calling
instructions or dial 512 795 8248. For telephone support outside the United
States, contact your local branch office:
Australia 1800 300 800, Austria 43 662 457990-0,
Belgium 32 (0) 2 757 0020, Brazil 55 11 3262 3599,
Canada 800 433 3488, China 86 21 5050 9800,
Czech Republic 420 224 235 774, Denmark 45 45 76 26 00,
Finland 358 (0) 9 725 72511, France 01 57 66 24 24,
Germany 49 89 7413130, India 91 80 41190000, Israel 972 3 6393737,
Italy 39 02 41309277, Japan 0120-527196, Korea 82 02 3451 3400,
Lebanon 961 (0) 1 33 28 28, Malaysia 1800 887710,
Mexico 01 800 010 0793, Netherlands 31 (0) 348 433 466,
New Zealand 0800 553 322, Norway 47 (0) 66 90 76 60,
Poland 48 22 328 90 10, Portugal 351 210 311 210,
Russia 7 495 783 6851, Singapore 1800 226 5886,
Slovenia 386 3 425 42 00, South Africa 27 0 11 805 8197,
Spain 34 91 640 0085, Sweden 46 (0) 8 587 895 00,
Switzerland 41 56 2005151, Taiwan 886 02 2377 2222,
Thailand 662 278 6777, Turkey 90 212 279 3031,
United Kingdom 44 (0) 1635 523545
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