INSTALLATION/ SERVICE MANUAL
2
INSTALLATION INSTRUCTIONS
ATTENTION:
• Before installing the controller make sure that the golf car’s electrical
system is working properly.
• All components such as the motor, Run/Tow switch, pedal cluster, FWD/
REV switch and all wiring needs to be in good condition and operating to
manufacturer’s standards.
• The batteries must be in good condition and each battery must hold a
charge!
• If the system is not working properly this must be repaired before
installing this controller!
FAILURE to follow the WARNINGS below can damage
the Vehicle and/or cause SERIOUS INJURY OR DEATH!
DANGER
Installation or Servicing of the NAVITAS 440A / 600A 48-72V Controller must be done by a
trained golf car technician. Before installing or servicing of the NAVITAS Controller:
• Disconnect the main (+) positive and (-) negative cable on the vehicle’s battery system.
• Make sure the Run/Tow switch is in the Tow position
• The Key is turned OFF and removed from the ignition
• The parking brake is engaged
• Before testing the controller/vehicle make sure ALL four wheels are off the ground
and supported with jack stands.
• The area around the vehicle must be clear. Keep all people, children and pets away
from the vehicle when installing, servicing or testing the vehicle.
• Read NAVITAS 440A / 600A 48-72V Controller Installation/Service and all warning
labels before servicing or troubleshooting this Vehicle.
• The controller is sealed and cannot be opened for service. To replace the controller
call your local dealer. Opening the controller will void the warranty
• Wear safety glasses and gloves when installing this controller.
• Wear a safety shield when working in or near the vehicle battery compartment.
• Use insulated tools to protect from electric burns.
• Never lay or put down tools in the vehicle battery compartment.
• Remove pre-charge resistor from contactor and discard.
