INSTALLATION/ SERVICE MANUAL
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ĞĨŽƌĞƌ ĞŵŽǀŝŶŐƚŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚĂŬĞŶŽƚĞŽƌƚĂŬĞĂƉŚŽƚŽŽĨƚŚĞϱŽŶƚƌŽůůĞƌdĞƌŵŝŶĂůƐĂŶĚƚŚĞŝƌĐŽƌƌĞƐƉŽŶĚŝŶŐtŝƌĞƐDĂŬĞƐƵƌĞ
ƚŚĂƚƚ ŚĞŐƌŽƵƉƐŽĨǁŝƌĞƐƐƚĂLJƚ ŽŐĞƚŚĞ ƌ
ZĞŵŽǀĞ;Ϳƚ ŚĞK ƌŝŐŝŶĂůsĞŚŝĐůĞŽŶƚƌŽůůĞƌ;Ϳ/ŶƐƚĂůůƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐƚŚĞϯƐĐƌĞǁƐĨƌŽŵƚŚĞŽƌŝŐŝŶĂůĐŽŶƚƌŽůůĞƌ
hd/KEK EKd KEEdEzt/Z^KZ >^hEd/>&dZ^dW
>ŽĐĂƚĞ;Ϳƚ ŚĞz Đ ĂďůĞŽŶƚŚĞsĞŚŝĐůĞ,ĂƌŶĞƐƐƐŚŽǁŶĂƐϮŝŶƚŚĞƉŚŽƚŽďĞůŽǁdŚŝƐĐĂďůĞĐŽŶƐŝƐƚƐŽĨϮĐ ĂďůĞƐĐƌŝŵƉĞĚƚŽŐĞƚŚĞƌŝŶƚŽ
ĂZŝŶŐdĞƌŵŝŶĂůd ŚĞŽŶĞƐŝĚĞĐŽŵĞƐĨƌŽŵƚ ŚĞĂƚƚĞƌLJEĞŐĂƚŝǀĞĂŶĚƚ ŚĞŽƚŚĞƌƐŝĚĞĐŽŵĞƐĨƌŽŵ ƚŚĞϮŽŶƚŚĞDŽƚŽƌhƐĞĂƉĂŝƌŽĨƐŝĚĞ
ĐƵƚƚĞƌƐƚ ŽĐƵƚƚŚĞϮƐŝĚĞŽĨƚŚĞĐĂďůĞĂƚƚŚĞZŝŶŐd ĞƌŵŝŶĂůd ŚĞŶĐƌŝŵƉŽŶĂŶ ĞǁƌŝŶŐƚĞƌŵŝŶĂů ;ŝŶĐůƵĚĞĚŝŶƚŚĞ,ĂƌŶĞƐƐďĂŐͿEKd
dŚĞZŝŶŐd ĞƌŵŝŶĂůƐŽŶƚŚĞŽƌŝŐŝŶĂů,ĂƌŶĞƐƐŵ ĂLJŶĞĞĚƚŽďĞĚƌŝůůĞĚŽƵƚƚŽϱϭϲƚŽĂůůŽǁƚŚĞEĞǁ,ĂƌŶĞƐƐƚŽďĞĐ ŽŶŶĞĐƚĞĚƚ ŽƚŚĞŶĞǁ
ŽŶƚƌŽůůĞƌ
dŽƌƋƵĞ^ƉĞĐŝĨŝĐĂƚŝŽŶƐ
&ϭΘ&Ϯ
ϲŵŵŽůƚ
ϲϬŝŶͲůďƐ ϱĨƚůďƐϲϴEŵ
ͲDн
ϴŵŵŽůƚ
ϭϱϬŝŶͲůďƐ ϭϮϱĨƚůďƐ ϭϲϵEŵ
^ W,KdKKE&K>>Kt/E'W'
;Ϳ
ŽŶŶĞĐƚƚ ŚĞDŽƚŽƌĂďůĞ;ƵƐƵĂůůLJǁ ŚŝƚĞͿĨƌŽŵƚŚĞŽ ƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚ ŚĞDdĞƌŵŝŶĂůƐŽŶƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴŽůƚ> ŽĐŬ
tĂƐŚĞƌĂŶĚ
&ůĂƚtĂƐŚĞƌ
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ŽŶŶĞĐƚƚ ŚĞDĂŝŶWŽƐŝƚŝǀĞZĞĚWŽǁĞƌ ĂďůĞĨƌŽŵƚ ŚĞs ĞŚŝĐůĞ^ŽůĞŶŽŝĚĂŶĚƚŚĞůĂĐŬϮĂďůĞ;ĂďůĞƚŚĂƚǁ ĂƐĐ ƵƚĂŶĚŚĂƐƚŚĞEĞǁZŝŶŐ
dĞƌŵŝŶĂůͿƚŽƚ ŚĞнdĞƌŵŝŶĂůƐŽŶƚ ŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴ Žůƚ>ŽĐŬtĂƐŚĞƌĂŶĚ&ůĂƚtĂƐŚĞƌ
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ŽŶŶĞĐƚƚ ŚĞDĂŝŶEĞŐĂƚŝǀĞůĂĐŬWŽǁĞƌ ĂďůĞ;ĂďůĞĨƌŽŵƚ ŚĞĂƚƚĞƌLJǁŝƚŚƚŚĞŽ ƌŝŐŝŶĂůZŝŶŐd ĞƌŵŝŶĂůͿƚ ŽƚŚĞͲd ĞƌŵŝŶĂůŽŶƚŚĞ
ŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴ Žůƚ> ŽĐŬtĂƐŚĞƌĂ ŶĚ&ůĂƚt ĂƐŚĞƌ
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/ŶƐƚĂůůƚŚĞ&ϭ&ŝĞůĚt ŝƌĞ;ƵƐƵĂůůLJŐƌĞĞŶͿĨƌŽŵƚ ŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚŚĞ&ϭdĞƌŵŝŶĂůŽŶƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂ^ƉĂĚĞŽŶŶĞĐƚŽƌ
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/ŶƐƚĂůůƚŚĞ&Ϯ&ŝĞůĚt ŝƌĞ;ƵƐƵĂůůLJďůĂĐŬͿĨƌŽŵƚŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚ ŚĞ&ϮdĞƌŵŝŶĂůŽŶƚŚĞ ŽŶƚƌŽůůĞƌdĞƌŵŝŶĂůƵƐŝŶŐĂ^ƉĂĚĞ
ŽŶŶĞĐƚŽƌ
YAMAHA G19/22 Installation (GE and MORIC)
Which Controller does your car have?
Determine which controller is presently installed in
your car, the GE 2001-2004.5 Lowside Drive, or the
Moric 2004.5-2007 Highside Drive (pictured left and
right respectively in g. 1), then follow the appropriate
directions below.
g. 1
INSTALLATION INSTRUCTIONS
A1
A2
ϭϳ
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ĞĨŽƌĞƌ ĞŵŽǀŝŶŐƚŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚĂŬĞŶŽƚĞŽƌƚĂŬĞĂƉŚŽƚŽŽĨƚŚĞϱŽŶƚƌŽůůĞƌdĞƌŵŝŶĂůƐĂŶĚƚŚĞŝƌĐŽƌƌĞƐƉŽŶĚŝŶŐtŝƌĞƐDĂŬĞƐƵƌĞ
ƚŚĂƚƚ ŚĞŐƌŽƵƉƐŽĨǁŝƌĞƐƐƚĂLJƚ ŽŐĞƚŚĞƌ
ZĞŵŽǀĞ;Ϳƚ ŚĞKƌŝŐŝŶĂůsĞŚŝĐůĞŽŶƚƌŽůůĞƌ;Ϳ/ŶƐƚĂůůƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐƚŚĞϯƐĐƌĞǁƐĨƌŽŵƚŚĞŽƌŝŐŝŶĂůĐŽŶƚƌŽůůĞƌ
hd/KEK EKd KEEdEzt/Z^KZ >^hEd/>&dZ^dW
>ŽĐĂƚĞ;Ϳƚ ŚĞz Đ ĂďůĞŽŶƚŚĞsĞŚŝĐůĞ,ĂƌŶĞƐƐƐŚŽǁŶĂƐϮŝŶƚŚĞƉŚŽƚŽďĞůŽǁdŚŝƐĐĂďůĞĐŽŶƐŝƐƚƐŽĨϮ Đ ĂďůĞƐĐƌŝŵƉĞĚƚŽŐĞƚŚĞƌŝŶƚŽ
ĂZŝŶŐdĞƌŵŝŶĂůd ŚĞŽŶĞƐŝĚĞĐŽŵĞƐĨƌŽŵƚ ŚĞĂƚƚĞƌLJEĞŐĂƚŝǀĞĂŶĚƚ ŚĞŽƚŚĞƌƐŝĚĞĐŽŵĞƐĨƌŽŵ ƚŚĞϮŽŶƚŚĞDŽƚŽƌhƐĞĂƉĂŝƌŽĨƐŝĚĞ
ĐƵƚƚĞƌƐƚ ŽĐƵƚƚŚĞϮƐŝĚĞŽĨƚŚĞĐĂďůĞĂƚƚŚĞZŝŶŐd ĞƌŵŝŶĂůd ŚĞŶĐƌŝŵƉŽŶĂŶĞǁƌ ŝŶŐƚĞƌŵŝŶĂů ;ŝŶĐůƵĚĞĚŝŶƚŚĞ,ĂƌŶĞƐƐďĂŐͿEKd
dŚĞZŝŶŐd ĞƌŵŝŶĂůƐŽŶƚŚĞŽƌŝŐŝŶĂů,ĂƌŶĞƐƐŵ ĂLJŶĞĞĚƚŽďĞĚƌŝůůĞĚŽƵƚƚŽϱϭϲƚŽĂůůŽǁƚŚĞEĞǁ,ĂƌŶĞƐƐƚŽďĞĐ ŽŶŶĞĐƚĞĚƚ ŽƚŚĞŶĞǁ
ŽŶƚƌŽůůĞƌ
dŽƌƋƵĞ^ƉĞĐŝĨŝĐĂƚŝŽŶƐ
&ϭΘ&Ϯ
ϲŵŵŽůƚ
ϲϬŝŶͲůďƐ ϱĨƚůďƐϲϴEŵ
ͲDн
ϴŵŵŽůƚ
ϭϱϬŝŶͲůďƐ ϭϮϱĨƚůďƐ ϭϲϵEŵ
^ W,KdKKE&K>>Kt/E'W'
;Ϳ
ŽŶŶĞĐƚƚ ŚĞDŽƚŽƌĂďůĞ;ƵƐƵĂůůLJǁ ŚŝƚĞͿĨƌŽŵƚŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚ ŚĞDdĞƌŵŝŶĂůƐŽŶƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴŽůƚ> ŽĐŬ
tĂƐŚĞƌĂŶĚ
&ůĂƚtĂƐŚĞƌ
;Ϳ
ŽŶŶĞĐƚƚ ŚĞDĂŝŶWŽƐŝƚŝǀĞZĞĚWŽǁĞƌ ĂďůĞĨƌŽŵƚ ŚĞs ĞŚŝĐůĞ^ŽůĞŶŽŝĚĂŶĚƚŚĞůĂĐŬϮĂďůĞ;ĂďůĞƚŚĂƚǁ ĂƐĐ ƵƚĂŶĚŚ ĂƐƚŚĞEĞǁZŝŶŐ
dĞƌŵŝŶĂůͿƚŽƚ ŚĞнdĞƌŵŝŶĂůƐŽŶƚ ŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴ Žůƚ>ŽĐŬtĂƐŚĞƌĂŶĚ&ůĂƚtĂƐŚĞƌ
;&Ϳ
ŽŶŶĞĐƚƚ ŚĞDĂŝŶEĞŐĂƚŝǀĞůĂĐŬWŽǁĞƌ ĂďůĞ;ĂďůĞĨƌŽŵƚ ŚĞĂƚƚĞƌLJǁŝƚŚƚŚĞŽ ƌŝŐŝŶĂůZŝŶŐd ĞƌŵŝŶĂůͿƚ ŽƚŚĞͲd ĞƌŵŝŶĂůŽŶƚŚĞ
ŽŶƚƌŽůůĞƌƵƐŝŶŐĂDϴ Žůƚ> ŽĐŬtĂƐŚĞƌĂ ŶĚ&ůĂƚt ĂƐŚĞƌ
;'Ϳ
/ŶƐƚĂůůƚŚĞ&ϭ&ŝĞůĚt ŝƌĞ;ƵƐƵĂůůLJŐƌĞĞŶͿĨƌŽŵƚ ŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚŚĞ&ϭdĞƌŵŝŶĂůŽ ŶƚŚĞŽŶƚƌŽůůĞƌƵƐŝŶŐĂ^ƉĂĚĞŽŶŶĞĐƚŽƌ
;,Ϳ
/ŶƐƚĂůůƚŚĞ&Ϯ&ŝĞůĚt ŝƌĞ;ƵƐƵĂůůLJďůĂĐŬͿĨƌŽŵƚŚĞŽƌŝŐŝŶĂůŽŶƚƌŽůůĞƌƚŽƚ ŚĞ&ϮdĞƌŵŝŶĂůŽŶƚŚĞ ŽŶƚƌŽůůĞƌdĞƌŵŝŶĂůƵ ƐŝŶŐĂ^ƉĂĚĞ
ŽŶŶĞĐƚŽƌ
1. If pre-charge resistor is present, then remove
and discard
2. Remove GE OEM Controller
3. Install the new TSX 3.0 controller (TSX)
4. Connect A2 to M post using a M8 Bolt, Lock
Washer and Flat Washer
5. Connect both A1 and Main Positive (B+) to
the B+ post using a M8 Bolt, Lock Washer
and Flat Washer
6. Connect Main Negative( B-) to B- using a M8
Bolt, Lock Washer and Flat Washer
7. Connect F1 from OEM Controller to F1
terminal using spade connector
8. Connect F2 from OEM Controller to F2
terminal using spade connector
g. 2
YAMAHA G19/22 Installation (GE)
2
