NAVITAS 440A Supplement
INSTALLATION/ SERVICE MANUAL
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ůƐŽĐŽŵƉĂƚŝďůĞ ǁŝƚŚ
ƵƌƚŝƐ ϭϱϮϬϭϮϲϴ;ZĞƐŝƐƚŝǀĞdŚƌŽƚƚůĞͿ
ƵƌƚŝƐϭϮϲϰϭϮϲϴ;/d^dŚƌŽƚƚůĞͿ/d^ͲͲ'Kϰϴs
zĂŵĂŚĂ'ϭϵ'ϮϮ
dŚŝƐŵĂŶƵĂůŝƐĂǀĂŝůĂďůĞŽŶůŝŶĞĂƚE ĂǀŝƚĂƐs^ĐŽŵ
ϬϯͲϭϴͲϭϴ
EĂǀŝƚĂƐs^ĐŽŵ
Navitas 440A-600A DC CONTROLLER
YAMAHA® G19/22 Conversion
Installation/Service Manual
INSTALLATION INSTRUCTIONS FOR:
YAMAHA® G19/22 GE (Lowside) Conversion
YAMAHA® G19/22 Moric (Highside) Conversion
NavitasVS.com
02/19
Navitas Vehicle Systems Ltd.
INSTALLATION/ SERVICE MANUAL
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ŽŶŶĞĐƚŽƌ
YAMAHA G19/22 Installation (GE and MORIC)
Which Controller does your car have?
Determine which controller is presently installed in
your car, the GE 2001-2004.5 Lowside Drive, or the
Moric 2004.5-2007 Highside Drive (pictured left and
right respectively in g. 1), then follow the appropriate
directions below.
g. 1
INSTALLATION INSTRUCTIONS
A1
A2
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ŽŶŶĞĐƚŽƌ
1. If pre-charge resistor is present, then remove
and discard
2. Remove GE OEM Controller
3. Install the new TSX 3.0 controller (TSX)
4. Connect A2 to M post using a M8 Bolt, Lock
Washer and Flat Washer
5. Connect both A1 and Main Positive (B+) to
the B+ post using a M8 Bolt, Lock Washer
and Flat Washer
6. Connect Main Negative( B-) to B- using a M8
Bolt, Lock Washer and Flat Washer
7. Connect F1 from OEM Controller to F1
terminal using spade connector
8. Connect F2 from OEM Controller to F2
terminal using spade connector
g. 2
YAMAHA G19/22 Installation (GE)
2
INSTALLATION/ SERVICE MANUAL
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9. Install the 20 Pin Connector on the Navitas
Vehicle Module Harness to TSX Controller
10. Install the 23 Pin OEM Connector to the
Navitas Vehicle 23 Pin Module Harness
11. Optional (install 8 pin connector for the
“On The Fly” Programmer).
Now the Vehicle’s Main Battery Positive and Negtive Cables can be re-connected
YAMAHA G19/22 Installation (GE) Cont’d
INSTALLATION INSTRUCTIONS
NOTE: The harness should be oriented
and secured with Zip Ties to prevent
water and debris from accumulating in
the connectors
3
INSTALLATION/ SERVICE MANUAL
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YAMAHA G19/22 Installation (MORIC)
INSTALLATION INSTRUCTIONS
4
INSTALLATION/ SERVICE MANUAL
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YAMAHA G19/22 Installation (MORIC) Cont’d
INSTALLATION INSTRUCTIONS
5
INSTALLATION/ SERVICE MANUAL
To OEM vehicle harness
Yamaha G19/G22
TSX harness for Yamaha G19/G22
Navitas Part Number: 40-000514
P1: (CP10) Logic Power
P2: (CP5) Charger Interlock
P3: (CP17) Foot Switch
P4: (CP7) Fwd In
P5: (CP6) Rev In
P6: (CP8) Key
P7: (CP15) Throttle In
P8: (CP18) GND Poly
P9: (CP11) +5V
P10: (CP19) Reverse Buzzer
P11: (CP20) Line Contactor
P12: NA
P13: NA
P14: (CP4) Speed Sensor
P15: (CP16) +12V
P16: (CP18) GND Poly
P17: (CP20) Line Contactor
P18: NA
P19: NA
P20: NA
P21: NA
P22: NA
P23: NA
Navitas TSX DC Shunt Controller
20
20 POS Molded
TSX Connector
1
8 POS Molex
39-29-9083
Navitas PN: 10-000686
OnTheFly Programmer
P1: +12V PF
P2: OTF Regen
P3: OTF speed
P4: OTF acceleration
P5: +5V PF
P6: OTF Lock
P7: REV BUZ
P8: AGND
1
10
23 POS TE
776228-1
3 POS Molex
39-30-1039
Reserved
1
1
1
P1: KEY
P2: THROTTLE IN
P3: FWD IN
F1
B+
M
B-
F2
Motor F1
Motor F2
Battery Neg
Battery Pos & Motor A2
Motor A1
P1: OTF LOCK
P2: XCAN_N
P3: XCAN_P
P4: SPEED SENSOR SIGNAL
P5: CHARGER INTERLOCK
P6: REV IN
P7: FWD IN
P8: KEY
P9: GND
P10: LOGIC POWER
P11: +5V EXT
P12: OTF ACCELERATION
P13: OTF SPEED
P14: OTF REGEN
P15: THROTTLE IN
P16: +12V POLY
P17: FOOT SWITCH
P18: GND POLY
P19: REVERSE BUZZER
P20: LINE CONTACTOR
P1: RED
P2: RED/BLACK
P3: WHITE
P4: WHITE/BLACK
P5: GREEN
P6: GREEN/BLACK
P7: BLUE
P8: BLUE/BLACK
P9: BROWN
P10: BROWN/BLACK
P11: ORANGE
P12: ORANGE/BLACK
P13: PURPLE
P14: PURPLE/BLACK
P15: PINK
P16: PINK/BLACK
P17: YELLOW
P18: YELLOW/BLACK
P19: GREY
P20: GREY/BLACK
CP=Controller Pinout
1
10 20
W
Pinout: CPn= Wn
Pinout for Controller
YAMAHA G19/22 Installation (MORIC) Cont’d
INSTALLATION INSTRUCTIONS
Diagrams and other updates available at: NavitasVS.com/support
6
INSTALLATION/ SERVICE MANUAL
NavitasVS.com
Navitas Vehicle Systems Ltd.
500 Dotzert Crt.
Waterloo, ON Canada
N2L 6A7
Navitas Vehicle Systems (US) Ltd.
P.O BOX 691934 Orlando, FL
32869 United States
1-844-576-2499
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