Neogen Corporation Electro Jac 6 User manual

Operator’s Manual

Table of contents
Usage suggestions for ElectroJac 6 .........................................................2
Precautions .............................................................................................3
Standard ElectroJac 6 components ..........................................................4
ElectroJac 6 optional accessories ...........................................................4
Electronics instrument case .....................................................................5
Automatic operation with wireless remote control ....................................6
Automatic operation with optional dwell cable ..........................................7
Manual operation with wireless remote control .........................................8
Manual operation with optional dwell cable...............................................9
Troubleshooting ......................................................................................10
Frequently asked questions ....................................................................11
Battery and AC battery charger ..............................................................12
Battery replacement ...............................................................................12
Remote control battery replacement .......................................................12
Fuse replacement...................................................................................13
Authorized repair center .........................................................................13
Warranty ................................................................................................13
800/621-8829
or 859/254-1221
944 Nandino Blvd.
Lexington, KY 40511
[email protected]
www.neogen.com

1. Immobilize the bull
Use a head gate and squeeze chute, or similar solid enclosure, to limit the side-to-side
and forward and backward motion of the bull. Bulls with room to move are more likely
to fall, making collections more difficult.
2. Footing is critical
Providing secure footing is perhaps the most important aspect of preparing a bull for
collection. Bulls that are slipping and sliding are difficult to collect from. Some veteri-
narians spread a bucket of sand over the enclosure’s floor to increase a bull’s footing,
and others have bulls stand in ankle-deep sand to ensure stable footing.
3. Prestimulate the bull
Manually prestimulating the bull for 10-15 seconds prior to inserting the probe can
relax the animal, and shorten collection time.
4. Try automatic mode first
Veterinarians have found that up to 90% of bulls can be quickly collected from using
ElectroJac’s unique automatic mode. Manual mode is most useful with older bulls
that are more difficult to stimulate.
Questions? Call us at 800/621-8829 or 859/254-1221 2
Usage suggestions for ElectroJac 6

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1. Make sure the battery is connected properly. If the battery leads are reversed, the
charging circuit can be permanently damaged.
2. Do not lay the probe on anything metallic when it is connected to the electronics. Do-
ing so could short out the electrodes and may blow the fuse.
3. Keep electronics away from water. The electronics instrument case is water resistant
but not waterproof. Water can damage the unit’s electronics.
4. Be careful when handling the optional dwell box. The on/off switch and the dwell
switch can be damaged if the box is not handled with care.
5. After inserting the probe, hold the bull’s tail down to prevent the probe from slipping
out and falling to the ground.
6. Contact customer service for assistance if the animal appears to be experiencing un-
due distress while using the ElectroJac 6.
7. Do not attempt to alter or repair the ElectroJac 6. Contact customer service for all
maintenance and repair matters.
8. Make sure the bull is disconnected from the unit and probe before opening the chute.
Precautions
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Questions? Call us at 800/621-8829 or 859/254-1221 4
Standard ElectroJac 6 components
6986 – Metric scrotal
tape
6903 – AC battery charger
6915 – Remote control
6983 – Semen collection
director cone
6984 – Semen collection vial
6985 – Semen collection
handle assembly
Electronics instrument case
6912 – 20’ Probe cable
assembly
6901 – Carrying case
6992
– 2.5"(64 mm) Bull probe,
15.5"(394 mm) length, 4.75 lbs
6993
– 3"(76 mm) Bull probe,
15.5"(394 mm) length, 6.25 lbs 6902
– Replacement
battery
And your choice of probe size:
6906-1 – 1” probe kit
6906-2 – 2” probe kit
6906-25 – 2.5” probe kit
6906-3 – 3” probe kit
ElectroJac 6 optional accessories
6989
– 1"(25 mm) Ram/boar probe,
6.75"(171 mm) length, 0.75 lbs
6910
– 20'Dwell cable assembly
NEW
DESIGN
6990
– 2"(51 mm) Bull
probe,13"(330 mm)
length, 3.5 lbs
NEW
SIZE
NEW
DESIGN
NEW
DESIGN

Electronics instrument case
The electronics instrument case contains the system’s electronics. This
state-of-the-art design includes the following features:
Red/green battery light
This light will flash red when the voltage
drops below 10.4 volts, indicating the
battery must be charged soon. A solid red
light indicates the power has been shut
off to save the battery. When the battery
is being charged, the light will flash green.
A solid green light indicates the battery is
fully charged.
Automatic operation
In automatic mode, the circuit delivers a
series of 40 cycles, with each cycle deliver-
ing a slightly higher intensity. Each cycle lasts
2 seconds, followed by a 2 second pause.
ElectroJac 6 is designed to go through all 40
cycles unless interrupted by either the on/off
button or the dwell button.
Manual operation
In manual mode, the intensity is con-
trolled by adjusting the manual control.
Increasing voltage is applied to the
probe’s electrodes as the manual control
is turned clockwise. No power is supplied
to the probe when the manual control is
fully counterclockwise.
Automatic cutoff circuit
This circuit prevents damage to the electronics and battery by shutting the unit off when the
battery drops below 10 volts. When this occurs, the battery light will glow solid red.
Numeric display
In automatic mode, the numerals indicate
which of the 40 cycles the unit is in. A
glowing dot in the bottom right-hand corner
indicates when power is delivered. In manual
mode, the numerals will blink and indicate
output voltage. In manual, a glowing dot in
the bottom right-hand corner indicates a half
volt. For example, if the display reads: “15.”,
the unit is delivering 15½ volts.
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Questions? Call us at 800/621-8829 or 859/254-1221 6
Automatic operation with wireless remote control
1. To protect the unit and the animal, ElectroJac 6 must be prepared for use prior to
beginning the operation. To prepare the unit:
a. Set the Auto/manual switch on the electronics instrument case to Auto.
b. Set the Manual control on the electronics instrument case to Low.
2. Once the animal is prepared for collection, insert the probe into the animal’s rectum
with the three brass electrodes facing down.
3. After the probe is in place, press the green button on the remote control. ElectroJac
6 automatically will start through 40 cycles (2 seconds on, 2 seconds off) unless the
dwell button is held down.
4. A glowing dot in the bottom right-hand corner of the display indicates when power is be-
ing delivered to the probe. Once semen collection is completed, press and hold the red
button on remote control for 2 seconds.
5. After use, wipe the probe and cables down with a sponge and a nontoxic, nonabrasive
cleaning solution.
Resetting the unit
If the animal experiences extreme discomfort, the unit may be reset to the lowest power
level at any time by simply pressing the red button on the remote and holding for 2 seconds.
When the unit is turned back on, it will automatically reset to the lowest power level.
Using the dwell button
When the dwell button is pressed, the electronics will remain at the current cycle, and
continue to repeat that power level. When released, it will continue to cycle, starting at the
next power level.
Example
When the animal becomes stimulated, holding the dwell button down will allow the unit to
remain at that level until ejaculation. Should the animal appear to lose stimulation, release
the switch and the unit will automatically continue increasing the intensity of each cycle
until the animal again becomes stimulated.
Turns unit on
Turns unit off
Dwell button
(Holds at current cycle
while in automatic mode)

Questions? Call us at 800/621-8829 or 859/254-1221 6Questions? Call us at 800/621-8829 or 859/254-1221 7
Automatic operation with optional dwell cable
NOTE: Optional accessory (not included in the complete set)
1. To protect the unit and the animal, ElectroJac 6 must be prepared for use prior to
beginning the operation. To prepare the unit:
a. Set the Auto/manual switch on the electronics instrument case to Auto.
b. Set the On/off switch on the dwell control box to Off.
c. Set the Manual control on the electronics instrument case to Low.
d. Plug one end of the probe cable into the electronics instrument case in the port
marked Probe (on the case’s right side) and the other end to the probe.
e. Plug the dwell cable into the electronics instrument case in the port marked Dwell
(on the case’s left side).
2. Once the animal is prepared for collection, insert the probe into the animal’s rectum
with the three brass electrodes facing down.
3. After the probe is in place, set the On/off switch on the dwell control box to On.
ElectroJac 6 will automatically start through 40 cycles (2 seconds on, 2 seconds off)
unless the Dwell switch is held down.
4. The red dwell light will glow and the numeric display will indicate the progression
through the unit’s 40 cycles. A glowing dot in the bottom right-hand corner of the display
indicates when power is being delivered to the probe. Once semen collection is com-
pleted, turn the On/off switch to Off.
5. After use, wipe the probe and cables down with a sponge and a nontoxic, nonabrasive
cleaning solution.
Resetting the unit
If the animal experiences extreme discomfort, the unit may be reset to the lowest power
level at any time by simply setting the On/off switch to Off. When the unit is turned back on,
it will automatically reset to the lowest power level.
Using the dwell switch
When the dwell switch is pressed, the electronics will remain at the current cycle, and
continue to repeat that power level. When released, it will continue to cycle, starting at the
next power level.
Example
When the animal becomes stimulated, the dwell
button may be depressed. By holding the switch
down, the unit will remain at that level until
ejaculation. Should the animal appear to lose
stimulation, release the switch and the unit will
automatically continue increasing the intensity
of each cycle until the animal again becomes
stimulated.
Dwell light
Dwell switch
On/off switch on
dwell control box

Manual operation with wireless remote control
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Preparation
Neogen recommends operators familiarize themselves with the operation of the manual
control prior to using ElectroJac 6’s manual setting. To accomplish this, do the following:
1. Set the Auto/manual switch on the electronics instrument case to Manual.
2. Set the Manual control on the electronics instrument case to Low. NOTE: Always make
sure the Manual control is in Low before turning the unit on.
3. Press the green button on the remote.
4. While observing the blinking numeric display, slowly turn the manual control clockwise
for approximately one second. Notice when the numerals on the display begin to
increment. This is the start of stimulation. Practice this several times before using on
an animal.
Operation
1. To protect the unit and the animal, ElectroJac 6 must be prepared for use prior to
beginning the operation. To prepare the unit:
a. Set the Auto/manual switch on the electronics instrument case to Manual.
b. Set the Manual control on the electronics instrument case to Low.
c. Plug one end of the probe cable to the electronics instrument case in the port
marked Probe (on the case’s right side) and the other end to the probe connection.
2. Once the animal is prepared for collection, insert the probe into the animal’s rectum
with the three brass electrodes facing down.
3. After the probe is in place, press the green button on the
remote. Slowly manipulate the manual control clock-
wise/counterclockwise until ejaculation.
4. Once the collection is complete, set the Manual control
on the electronics instrument case to low, set the Auto/
manual switch on the electronics instrument case to
Auto, then press the red button on the remote control
to turn the unit off. NOTE: To turn the unit off with the
remote, the Auto/manual switch must be switched to
Auto.
5. After use, wipe the probe and cables down with a
sponge and a nontoxic, nonabrasive cleaning solution.
NOTE: The manual control
must be in the low position
prior to beginning manual
operation.

Questions? Call us at 800/621-8829 or 859/254-1221 8Questions? Call us at 800/621-8829 or 859/254-1221 9
Preparation
Neogen recommends operators familiarize themselves with the operation of the manual
control prior to using ElectroJac 6’s manual setting. To accomplish this, do the following:
1. Connect only the dwell cable to the electronics instrument case. Make sure the On/off
switch on the dwell control box is Off.
2. Set the Auto/manual switch on the electronics instrument case to Manual.
3. Set the Manual control on the electronics instrument case to Low. NOTE: Always make
sure the manual control is in Low before turning the unit on.
4. Set the On/off switch on the dwell control box to On.
5. While observing the blinking numeric display, very slowly turn the manual control
clockwise. Notice when the numerals on the display start to increment. This is the start
of stimulation. Practice this several times before using on an animal.
Operation
1. To protect the unit and the animal, ElectroJac 6 must be prepared for use prior to
beginning the operation. To prepare the unit:
a. Set the Auto/manual switch on the electronics instrument case to Manual.
b. Set the On/off switch on the dwell control box to Off.
c. Set the Manual control on the electronics instrument case to Low.
d. Plug one end of the probe cable to the electronics instrument case in the port
marked Probe (on the case’s right side) and the other end to the probe.
e. Plug the dwell cable to the electronics instru-
ment case into the port marked Dwell (on the
case’s left side).
2. Once the animal is prepared for collection, insert the
probe into the animal’s rectum with the three brass
electrodes facing down.
3. After the probe is in place, set the On/off switch on
the dwell control box to On. Slowly manipulate the
manual control clockwise then counterclockwise until
ejaculation.
4. After use, wipe the probe and cables down with a
sponge and a nontoxic, nonabrasive cleaning
solution.
NOTE: The manual control
must be in the low position
prior to beginning manual
operation.
Manual operation with optional dwell cable
NOTE: Optional accessory (not included in the complete set)

1. What do I do if my remote control does not turn on the unit?
Replace the battery (size CR 2032). To get to the battery, remove the screw on the
back of the remote control.
2. What do I do if my battery will not charge?
a. Look at the low battery light: if it flashes red, the battery is low. It flashes red
when the voltage drops below 10.4 volts, thus indicating the battery must be
charged soon.
b. A solid red light indicates the power has been shut off to save the battery. The
automatic cutoff circuit prevents damage to the electronics and battery by shutting
the unit off when the battery drops below 10 volts. When this occurs, the battery
light will glow solid red.
c. The light will flash green when the battery is being charged.
d. A solid green light indicates the battery is fully charged.
3. What do I do if the unit does not appear to be charging when plugged in the wall?
a. Make sure the outlet the unit is plugged into has power.
b. Make sure the cable is plugged into the correct charging port on the electronics
case.
c. The battery light should start blinking green if the unit is charging.
d. If the charging circuit needs to be replaced, call 800/621-8829 for technical
support.
4. What do I do if moisture gets in the unit?
If moisture gets in the unit, allow the unit to dry out for 24–48 hours. Do not attempt
to turn on the unit during the dry out period.
5. What do I do if the dwell light on the dwell cable (optional accessory) does not
glow?
a. Check to make sure the On/off switch on the dwell cable is in the On
position, and the dwell cable is fully plugged in.
b. Check the fuse located on the electronics board. If the fuse is blown, see Fuse
Replacement on page 13.
6. What do I do if the bull does not collect on the first automatic cycle?
There are two options in this scenario:
a. Let the unit run through another set of cycles.
b. Press and hold the dwell button on the remote control (or dwell cable)
while at or near cycle 40 until the bull is collected from.
7. What do I do if the unit does not work on manual mode?
In this case, the Auto/manual switch is probably the concern and the unit will need to
be sent in for repair.
8. What do I do if the unit is left on for a long period of time?
The unit automatically will turn off after remaining on for one consecutive hour.
Troubleshooting
Questions? Call us at 800/621-8829 or 859/254-1221 10

1. What are the advantages of ElectroJac 6 over other units?
ElectroJac 6 is a fully portable ejaculation unit that will operate manually or automati-
cally through 40 increasing power output cycles. With proper use of the dwell switch,
semen collection is made easier, especially from older bulls that may be difficult to
stimulate.
2. Are probes of different sizes available?
Yes, Neogen offers 1", 2", 2 1/2", and 3" probes.
3. Can probes be repaired?
No, the probes are not repairable.
4. Can I use probes or cables manufactured by other companies?
No, they do not meet Neogen’s design specifications, and could damage the unit.
5. Can I use cables or probes from ElectroJac I or II?
No, they are not compatible.
6. Can I use cables or probes from ElectroJac III, IV or 5?
Yes, they are fully compatible.
7. If needed, would you send me drawings so I can repair the unit myself?
No, due to legalities, and to ensure proper operation and maintain the warranty, only an
authorized repair facility may repair ElectroJac 6.
8. How should the unit be sent in for repair?
First, contact the Animal Safety Division at 800/525-2022 or 859/254-1221.
9. During extended periods of nonuse, what should be done to protect the battery?
The battery should be fully charged every 6 months when not in use. Charging the unit
for 45 minutes is the recommendation.
10. Can this unit be used by power supplied from the AC battery charger?
No, since ElectroJac 6 is designed as a fully battery-operated unit, the AC battery char-
ger only is furnished to recharge the battery.
11. What is ElectroJac 6’s warranty?
ElectroJac 6 carries a full 12-month limited warranty on defective materials and work-
manship from the date of purchase.
Questions? Call us at 800/621-8829 or 859/254-1221 11
Frequently asked questions

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Battery and AC battery charger
A 12-volt gel cell battery and AC battery charger are supplied with ElectroJac 6. To ensure
optimum power performance from the unit:
1. Always start with a fully-charged battery.
2. ElectroJac 6 can be left plugged in indefinitely after each use. The electronics ensure
that the battery is not damaged due to overcharging.
3. Charge the battery immediately when the battery light glows red. Charge for at least 30
minutes. Although the low battery light has not come on, it is recommended that the
battery be charged after moderate use.
4. Do not plug the AC battery charger into a portable generator. Surges can damage the
battery charger and ElectroJac 6’s electronics.
1. Remove the dwell cable (if used) and the probe cable. Remove the bottom from the
electronics case by opening the latches on both sides of the case, while carefully sup-
porting the relatively heavy case bottom.
2. Remove red and black leads from the battery by pulling
lead connectors away from battery contacts, being care-
ful not to pull on the wire.
3. Remove the two wing nuts from the aluminum battery
hold-down bracket.
4. Remove the aluminum battery hold-down bracket and lift
out battery.
5. Install the new battery by reversing steps 1 through 4.
CAUTION: Be careful not to short the replacement bat-
tery by inadvertently connecting the battery’s terminals
with a metal object.
Battery replacement
Remote control battery replacement
Only use a replacement battery from Ideal Instruments. The use of other batteries in
ElectroJac 6 may damage the unit, and/or void the warranty.
Battery size for remote control: CR2032
To get to battery, take the remote apart by taking the screw out of the back of the remote control.
A removable case bottom
provides easy battery
replacement.

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IMPORTANT: Always check the unit for shipping damage immediately after receipt from
repair. Shipping damage normally is the responsibility of the carrier. If ElectroJac 6 has been
damaged during shipping, inform the carrier immediately, and call Neogen’s Electronics
Department at the number above.
Authorized repair center
ElectroJac 6 carries a 12-month limited warranty on defective materials and workman-
ship. All products covered under this warranty are to be returned, freight prepaid.
Warranty
ElectroJac 6’s fuse is
located above the battery
in the battery compart-
ment.
Fuse replacement
1. Remove the dwell cable (if used) and the probe cable.
2. Unlatch the battery compartment.
3. Tip electronics case upside down to view the electronic
circuit board.
4. The fuse should be visible near the center of the lower
edge of the electronic circuit board.
5. Remove blown fuse and replace with a new 5 x 20 mm,
4 amp, Fastblow Littlefuse brand (item 235004), or
equivalent.
6. Replace the top of the electronics case onto the battery
compartment and latch the two sections together.
Neogen Corporation
Attn: Electronics Department
944 Nandino Blvd.
Lexington, KY 40511
800/525-2022 or 859/254-1221

©Neogen Corporation, 2012. Ideal and ElectroJac are registered trademarks of Neogen Corporation, Lansing,
MI 48912. L2429-0112
800/621-8829 or 859/254-1221
www.neogen.com