Amazone UX 6201 Super User manual

Operating manual
az
UX 4201 Super
UX 5201 Super
UX 6201 Super
Trailed field sprayer with Comfort Package CP Plus
MG6209
BAG0157.3
03.18
Printed in Germany
Please read this operat
ing
manual before initial operation.
Keep it in a safe place for future
use!
en

2
UX01 Super CP Plus BAG0157.3 03.18
READING THE
INSTRUCTION
manual and to adhere to it should not appear to
be inconvenient and superfluous as it is not
enough to hear from others and to realise that a
machine is good, to buy it and to believe that now
everything would work by itself. The person con-
cerned would not only harm himself but also
make the mistake of blaming the machine for the
reason of a possible failure instead of himself. In
order to ensure a good success one should go into
the mind of a thing or make himself familiar with
every part of the machine and to get acquainted
with its handling. Only this way, you would be
satisfied both with the machine as also with
yourself. To achieve this is the purpose of this in-
struction manual.
Leipzig-Plagwitz 1872.

Identification data
UX01 Super CP
Plus BAG0157.3 03.18
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Implement ID No.
Type:
Permissible system pressure (bar):
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Foreword
4
UX01 Super CP Plus BAG0157.3 03.18
Formalities of the operating manual
Document number:
MG5686
Compilation date:
03.18

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2018
All rights reserved.
Reprinting, even of sections, only possible with the approval of AMA-
ZONEN-WERKE H. DREYER GmbH & Co. KG.
This operating manual is valid for all versions of the implement.
All of the equipment is described without indicating it as special
optional equipment.
A description may be provided for equipment that is not fitted on the
implement or is only available in certain markets. The sales docu-
ments provide information on the equipment of your implement or
consult your dealer for more detailed information.
All information in this operating manual corresponds to the state
of knowledge at the time of publication. Due to ongoing devel-
opment of the implement, deviations are possible between the
implement and the information in this operating manual.
No claims can be made based on differences in the specifica-
tions, figures or descriptions.
Figures serve as a reference and are to be understood as representa-
tions of the principle.
If you want to sell the implement, ensure that the operating manual is
supplied with the implement.

Identification data
UX01 Super CP
Plus BAG0157.3 03.18
5
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your trust in our products
On receiving the implement, check to see if it has been damaged
during transport or if parts are missing. Using the delivery note, check
that the implement has been delivered in full, including any special
equipment ordered. Damage can only be rectified if problems are
claimed immediately.
Before initial operation, read and observe this operating manual, and
particularly the safety information. Only after careful reading will you
be able to benefit from the full scope of your newly purchased imple-
ment.
Please ensure that all the implement operators have read this operat-
ing manual before they put the implement into operation.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your implement.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly operating
manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[e-mail]

Table of Contents
6
UX01 Super CP Plus BAG0157.3 03.18
1User information........................................................................................ 11
1.1 Purpose of the document...................................................................................................... 11
1.2 Locations in the operating manual........................................................................................ 11
1.3 Diagrams............................................................................................................................... 11
2General safety instructions...................................................................... 12
2.1 Obligations and liability.......................................................................................................... 12
2.2 Representation of safety symbols......................................................................................... 14
2.3 Organisational measures ...................................................................................................... 15
2.4 Safety and protective equipment........................................................................................... 15
2.5 Informal safety measures...................................................................................................... 15
2.6 User training.......................................................................................................................... 16
2.7 Safety measures in normal operation ................................................................................... 17
2.8 Danger from residual energy................................................................................................. 17
2.9 Maintenance and repair work, fault elimination..................................................................... 17
2.10 Design changes..................................................................................................................... 17
2.10.1 Spare and wear parts and aids ............................................................................................. 18
2.11 Cleaning and disposal........................................................................................................... 18
2.12 User workstation.................................................................................................................... 18
2.13 Warning symbols and other markings on the machine......................................................... 19
2.13.1 Positions of warning symbols and other labels..................................................................... 20
2.14 Dangers in case of non-observance of the safety instructions ............................................. 28
2.15 Safety-conscious working ..................................................................................................... 28
2.16 Safety information for users .................................................................................................. 29
2.16.1 General safety instructions and accident prevention instructions......................................... 29
2.16.2 Hydraulic system................................................................................................................... 32
2.16.3 Electrical system ................................................................................................................... 33
2.16.4 PTO shaft operation.............................................................................................................. 33
2.16.5 Attached implements............................................................................................................. 34
2.16.6 Brake system......................................................................................................................... 35
2.16.7 Tyres...................................................................................................................................... 36
2.16.8 Field sprayer operation.......................................................................................................... 36
2.16.9 Cleaning, maintenance and repair ........................................................................................ 37
3Loading and unloading............................................................................. 38
4Product description .................................................................................. 39
4.1 Overview of assembly groups............................................................................................... 39
4.2 Safety and protection equipment .......................................................................................... 41
4.3 Supply lines between the tractor and the implement............................................................ 42
4.4 Transportation equipment ..................................................................................................... 42
4.5 Intended use.......................................................................................................................... 43
4.6 Implement inspection ............................................................................................................ 44
4.7 Consequences of using certain crop protection agents........................................................ 44
4.8 Danger areas and danger points........................................................................................... 45
4.9 Rating plate and CE mark..................................................................................................... 46
4.10 Conformity............................................................................................................................. 46
4.11 Maximum permissible application rate.................................................................................. 47
4.12 Technical data....................................................................................................................... 48
4.12.1 Total dimensions................................................................................................................... 48
4.12.2 Basic implement.................................................................................................................... 48
4.12.3 residual amounts................................................................................................................... 50
4.12.4 Weights for basic implements and assembly groups............................................................ 52
4.12.5 Permissible total weight and tyres......................................................................................... 54
4.13 Noise production data ........................................................................................................... 56

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UX01 Super CP
Plus BAG0157.3 03.18
7
4.14 Necessary tractor equipment.................................................................................................57
5Layout and function of the basic implement...........................................58
5.1 Method of operation...............................................................................................................58
5.2 Control panel..........................................................................................................................60
5.3 Induction bowl........................................................................................................................62
5.3.1 Switch taps on the induction bowl..........................................................................................63
5.4 Universal joint shaft................................................................................................................64
5.4.1 Coupling the universal joint shaft...........................................................................................66
5.4.2 Uncoupling the universal joint shaft.......................................................................................67
5.5 Hydraulic connections............................................................................................................68
5.5.1 Coupling the hydraulic hose lines..........................................................................................70
5.5.2 Uncoupling the hydraulic hose lines ......................................................................................70
5.6 Pneumatic brake system........................................................................................................71
5.6.1 Coupling the brake system ....................................................................................................73
5.6.2 Uncoupling the brake system.................................................................................................74
5.7 Hydraulic operating brake system..........................................................................................75
5.7.1 Coupling the hydraulic service brake system ........................................................................75
5.7.2 Uncoupling the hydraulic service brake system.....................................................................75
5.7.3 Emergency brake...................................................................................................................75
5.8 Parking brake.........................................................................................................................77
5.9 Foldable wheel chocks...........................................................................................................78
5.10 Safety chain for implements without brake system ...............................................................79
5.11 AutoTrail steering axle...........................................................................................................80
5.12 Hydraulic jack.........................................................................................................................81
5.13 Spray liquid tank ....................................................................................................................82
5.13.1 Agitators.................................................................................................................................83
5.13.2 Maintenance platform with ladder..........................................................................................84
5.14 Flushing water tank................................................................................................................85
5.15 Hand wash unit ......................................................................................................................86
5.16 Hydro-pneumatic spring suspension (optional) .....................................................................86
5.17 Pump equipment....................................................................................................................87
5.18 Filter equipment .....................................................................................................................88
5.18.1 Filling sieve ............................................................................................................................88
5.18.2 Suction filter ...........................................................................................................................88
5.18.3 Self-cleaing pressure filter .....................................................................................................89
5.18.4 Nozzle filters...........................................................................................................................89
5.19 Towing device (optional)........................................................................................................90
5.20 Transport and safety container (optional)..............................................................................91
5.21 Exterior wash down kit (optional)...........................................................................................91
5.22 Camera system......................................................................................................................92
5.23 Work lights (optional) .............................................................................................................93
5.24 Control terminal......................................................................................................................94
6Layout and function of the sprayer boom ...............................................95
6.1 Super-L boom ........................................................................................................................98
6.2 Reduction joint on the outer boom (optional).......................................................................102
6.3 Boom width reduction (option).............................................................................................103
6.4 Boom extension (option)......................................................................................................104
6.5 Hydraulic tilt adjustment (optional).......................................................................................105
6.6 DistanceControl (optional) ...................................................................................................105
6.7 Spray lines ...........................................................................................................................106
6.8 Nozzles ................................................................................................................................108
6.8.1 Single nozzles......................................................................................................................108
6.8.2 Multi nozzles (optional)........................................................................................................109

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UX01 Super CP Plus BAG0157.3 03.18
6.8.3 Boundary nozzles, electric or manual................................................................................. 110
6.8.4 Electric end nozzle switching (optional).............................................................................. 110
6.8.5 Electric additional nozzle switching (optional)..................................................................... 110
6.8.6 Line filter for spray lines (optional)...................................................................................... 111
6.9 Automatic single nozzle control (optional) .......................................................................... 111
6.9.1 Single nozzle control AmaSwitch........................................................................................ 111
6.9.2 4-way AmaSelect single nozzle control............................................................................... 111
6.10 Special optional equipment for liquid fertiliser..................................................................... 113
6.10.1 Three-ray nozzles (optional) ............................................................................................... 113
6.10.2 7-hole nozzles / FD nozzles (optional)................................................................................ 114
6.10.3 Drag hose equipment for Super-S boom (optional) ............................................................ 115
6.10.4 Drag hose equipment for Super-L boom (optional)............................................................. 116
6.11 Lifting module...................................................................................................................... 117
7Comfort Package Plus ............................................................................ 118
7.1 General................................................................................................................................ 118
7.1.1 Touchscreen terminal.......................................................................................................... 118
7.1.2 Software version.................................................................................................................. 118
7.1.3 Entering numerical values................................................................................................... 119
7.1.4 Hierarchy of the software .................................................................................................... 119
7.1.5 Work / Special functions menu............................................................................................ 120
7.2 Work menu.......................................................................................................................... 121
7.2.1 Status displays in the Work menu....................................................................................... 122
7.2.2 Spray liquid tank menu........................................................................................................ 123
7.2.3 Flushing water tank menu................................................................................................... 125
7.2.4 Induction bowl menu ........................................................................................................... 126
7.3 Special functions menu....................................................................................................... 127
7.3.1 Selecting the filling profile ................................................................................................... 128
7.3.2 Filling pause ........................................................................................................................ 128
7.3.3 Automatic cleaning of induction bowl.................................................................................. 129
7.3.4 Increasing the filling capacity.............................................................................................. 129
7.4 Alarm / warning and notification.......................................................................................... 129
8Start-up .................................................................................................... 130
8.1 Checking the suitability of the tractor.................................................................................. 131
8.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ......................................................................... 131
8.1.2 Requirements for tractor operation with attached implements............................................ 135
8.1.3 Implements without their own brake system....................................................................... 138
8.2 Adjusting the length of the PTO shaft to the tractor............................................................ 139
8.3 Securing the tractor / implement against unintentional start-up and rolling away .............. 140
8.4 Installing the wheels............................................................................................................ 141
8.5 Initial operation of service brake system............................................................................. 142
8.6 Adjusting the hydraulic system with the system setting screw ........................................... 143
9Coupling and uncoupling the implement.............................................. 145
9.1 Coupling the implement ...................................................................................................... 145
9.2 Uncoupling the implement................................................................................................... 147
9.2.1 Manoeuvring the uncoupled implement.............................................................................. 148
10 Road transport......................................................................................... 149
11 Use of the implement.............................................................................. 151
11.1 Preparing for spraying operation......................................................................................... 154
11.2 Preparing the spray liquid ................................................................................................... 155
11.2.1 Calculating the filling and re-fill quantity.............................................................................. 159
11.2.2 Filling table for remaining spray area.................................................................................. 160
11.2.3 Filling the spray liquid tank.................................................................................................. 161
11.2.4 Flushing in the agent through the induction bowl................................................................ 164
11.2.5 Spray agent suction from containers................................................................................... 166

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UX01 Super CP
Plus BAG0157.3 03.18
9
11.2.6 Filling the flushing water tank...............................................................................................167
11.3 Spraying operation...............................................................................................................168
11.3.1 Applying the spray liquid......................................................................................................170
11.3.2 Drift reduction mesures........................................................................................................172
11.3.3 Diluting the spray liquid with flushing water.........................................................................172
11.3.4 Residual amounts ................................................................................................................173
11.3.5 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue
remaining at the end of spraying operations........................................................................174
11.3.6 Emptying the spray liquid tank using the pump...................................................................174
12 Cleaning the implement after operation ................................................175
12.1 Quick cleaning of the empty field sprayer............................................................................176
12.2 Intensive cleaning of the empty field sprayer.......................................................................177
12.3 Draining the final residues ...................................................................................................177
12.4 XtremeClean high-pressure cleaning ..................................................................................178
12.5 Performing chemical cleaning..............................................................................................180
12.6 Cleaning functions on the TwinTerminal..............................................................................181
12.7 Cleaning the suction filter and pressure filter.......................................................................182
12.8 Cleaning the sprayer with a full tank (work interruption)......................................................185
12.9 External cleaning .................................................................................................................185
13 Faults........................................................................................................186
14 Cleaning, maintenance and repairs........................................................188
14.1 Cleaning...............................................................................................................................190
14.2 Winter storage and long periods out of operation................................................................191
14.3 Lubrication specifications.....................................................................................................195
14.3.1 Lubrication point overview ...................................................................................................196
14.4 Maintenance schedule – overview.......................................................................................199
14.5 Axle and brake.....................................................................................................................202
14.5.1 Automatic load-dependent braking force regulator (ALB) ...................................................207
14.5.2 Hydraulic brakes ..................................................................................................................207
14.6 Parking brake.......................................................................................................................208
14.7 Tyres / wheels......................................................................................................................209
14.7.1 Tyre inflation pressure .........................................................................................................209
14.7.2 Mounting tyres (workshop work)..........................................................................................210
14.8 Check the coupling device...................................................................................................211
14.9 Towing device......................................................................................................................212
14.10 Hydropneumatic spring suspension.....................................................................................212
14.11 Hydraulic system..................................................................................................................213
14.11.1 Labelling of hydraulic hose lines..........................................................................................214
14.11.2 Maintenance intervals..........................................................................................................214
14.11.3 Inspection criteria for hydraulic hose lines...........................................................................214
14.11.4 Installation and removal of hydraulic hose lines..................................................................215
14.11.5 Oil filter.................................................................................................................................216
14.11.6 Adjusting the hydraulic throttle valve ...................................................................................216
14.12 Settings on the unfolded sprayer boom...............................................................................217
14.13 Electro hydraulic boom ........................................................................................................218
14.14 Pump....................................................................................................................................219
14.14.1 Check the oil level................................................................................................................219
14.14.2 Changing the oil...................................................................................................................219
14.14.3 Cleaning...............................................................................................................................219
14.14.4 Checking and replacing the suction and pressure-side valves (workshop work)................220
14.14.5 Checking and replacing the piston diaphragm (workshop work).........................................221
14.14.6 Swivelling flushing water pump............................................................................................222
14.15 Calibrate the flow meter.......................................................................................................222
14.16 Eliminating limescale in the system.....................................................................................223

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10
UX01 Super CP Plus BAG0157.3 03.18
14.17 Metering the field sprayer.................................................................................................... 224
14.18 Nozzles................................................................................................................................ 226
14.18.1 Fitting the nozzle................................................................................................................. 226
14.18.2 Removing the diaphragm valve if the nozzle is dripping..................................................... 226
14.19 Line filter.............................................................................................................................. 227
14.20 Instructions on testing the field sprayer............................................................................... 228
14.21 Bolt tightening torques......................................................................................................... 230
14.22 Disposing of the field sprayer.............................................................................................. 231
15 Liquid circuit............................................................................................ 232
16 Hydraulic diagram................................................................................... 235
17 Spray table............................................................................................... 238
17.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm..... 238
17.2 Spraying nozzles for liquid fertiliser..................................................................................... 242
17.2.1 Spray table for three-ray nozzle, spraying height 120 cm................................................... 242
17.2.2 Spray table for 7-hole nozzles............................................................................................. 244
17.2.3 Spray table for FD nozzles.................................................................................................. 245
17.2.4 Spray table for drag hose unit............................................................................................. 247
17.3 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser...... 249

User information
UX01 Super CP
Plus BAG0157.3 03.18
11
1 User information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•describes the operation and maintenance of the implement.
•provides important information on safe and efficient handling of
the implement.
•is a component part of the implement and should always be kept
with the implement or the towing vehicle.
•must be kept in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The reaction to the
handling instructions is given by an arrow. Example:
1. Instruction 1
→Implement response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
•Point 1
•Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
Example: (6) = Position 6

General safety instructions
12
UX01 Super CP Plus BAG0157.3 03.18
2 General safety instructions
This section contains important information on safe operation of the
implement.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free implement opera-
tion.
Obligations of the operator
The operator is obliged only to let those people work with/on the im-
plement who
•
are aware of the basic workplace safety information and accident
prevention regulations.
•Have been introduced to working with/on the implement.
•have read and understood this operating manual.
The operator is obliged
•to keep all the warning symbols on the implement in a legible
state.
•to replace damaged warning symbols.
Obligations of the user
Before starting work, anyone charged with working with/on the imple-
ment is obliged
•to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and observe the section "General safety information" of
this operating manual.
•To read the section "Warning symbols and other labels on the
implement" (page 19) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the implement.
•to get to know the implement.
•to read the sections of this operating manual, important for carry-
ing out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

General safety instructions
UX01 Super CP
Plus BAG0157.3 03.18
13
Risks in handling the implement
The implement has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the implement may
cause risks and restrictions
•the health and safety of the user or third parties,
•the implement,
•other property.
Only use the implement
•for the purpose for which it was intended.
•in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
•Improper use of the implement.
•Improper installation, commissioning, operation and mainte-
nance of the implement.
•Operation of the implement with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Unauthorised design changes to the implement.
•Insufficient monitoring of implement parts which are subject to
wear.
•Improperly executed repairs.
•Disasters due to the effects of foreign objects and force majeure.

General safety instructions
14
UX01 Super CP Plus BAG0157.3 03.18
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (danger, warning, cau-
tion) describes the severity of the risk and has the following signifi-
cance:
DANGER
Indicates a direct threat at high risk which will result in death or
most serious bodily harm (loss of limbs or long-term harm),
should it not be prevented.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine in the best way possible.

General safety instructions
UX01 Super CP
Plus BAG0157.3 03.18
15
2.3 Organisational measures
The operating company must provide the necessary personal protec-
tive equipment as per the information provided by the manufacturer of
the crop protection agent to be used, such as:
•Chemical-resistant gloves,
•Chemical-resistant overalls,
•Water-resistant footwear,
•Face mask,
•Breathing protection,
•Protective goggles,
•Skin protection agents etc.
The operating manual
•must always be kept at the place at which the implement is op-
erated.
•must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4 Safety and protective equipment
Before starting up the implement each time, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.

General safety instructions
16
UX01 Super CP Plus BAG0157.3 03.18
2.6 User training
Only trained and instructed persons should be allowed to work with/on
the implement. The responsibilities of the operating and maintenance
personnel must be clearly defined.
People being trained may only work with/on the implement under the
supervision of an experienced person.
Person
Job
Person special-
ly trained for the
activity 1)
Instructed
operator2) Persons with specialist
training
(specialist workshop) 3)
Loading/Transport X X X
Start-up -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault elimina-
tion X -- X
Disposal X -- --
Key:
X..permitted
--..not permitted
1)A person who can assume a specific task and who can carry out this
task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3) Persons with specialised technical training shall be considered
as a specialist. Due to their specialist training and their
knowledge of the appropriate regulations, they can evaluate the
work with which they have been charged and detect possible
dangers.
Comment:
A qualification equivalent to specialist training can be obtained
from several years' experience in the relevant field.
If maintenance and repair work on the implement is additionally
marked "Workshop work", only a specialist workshop may carry out
such work. The personnel of a specialist workshop shall possess the
appropriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
implement in a way which is both appropriate and safe.

General safety instructions
UX01 Super CP
Plus BAG0157.3 03.18
17
2.7 Safety measures in normal operation
Only operate the implement if all the safety and protection equipment
is fully functional.
Check the implement at least once a day for visible damage and
check the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the implement.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assembly groups to lifting gear when
carrying out replacement work.
Regularly check that bolted connections are firmly secured and tight-
en if necessary.
When the maintenance work is completed, check the function of the
safety devices.
2.10 Design changes
You may make no changes, expansions or modifications to the im-
plement without the authorisation of AMAZONEN-WERKE. This also
applies when welding support parts.
Any expansion or conversion work shall require the written approval
of AMAZONEN-WERKE. Only use modification and accessory parts
approved by AMAZONEN-WERKE so that the type approval, for ex-
ample, remains valid in accordance with national and international
regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through the failure of support parts.
It is strictly forbidden to
•drill holes in the frame or on the running gear.
•increase the size of existing holes on the frame or the running
gear.
•weld on load-bearing parts.

General safety instructions
18
UX01 Super CP Plus BAG0157.3 03.18
2.10.1 Spare and wear parts and aids
Immediately replace any implement parts which are not in a perfect
state.
Only use genuine AMAZONE spare and wear parts, or those ap-
proved by AMAZONEN-
WERKE, so that the operating permit remains
valid according to the national and int
ernational regulations. If you use
wear and spare parts from third parties, there is no guarantee that
they have been designed and manufactured in such a way as to meet
the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
•when carrying out work on lubrication systems and equipment
and
•when cleaning using solvents.
2.12 User workstation
The implement may be operated by only one person sitting in the
driver's seat of the tractor.

General safety instructions
UX01 Super CP
Plus BAG0157.3 03.18
19
2.13 Warning symbols and other markings on the machine
Always keep all the warning symbols of the machine clean and in a
legible state. Replace illegible warning symbols. You can obtain the
warning symbols from your dealer using the order number (e.g.
MD 075).
Warning symbols – structure
Warning pictograms indicate danger areas on the implement and
warn of residual dangers. Permanent or unexpected dangers exist in
these areas.
A warning symbol consists of two fields:
Field 1
is a symbol describing the danger, surrounded by triangular safety
symbol.
Field 2
is a symbol showing how to avoid the danger.
Warning symbols – explanation
The column Order number and explanation provides an explanation
of the neighbouring warning symbol. The description of the warning
symbols is always the same and specifies, in the following order:
1. A description of the danger.
For example: risk of cutting
2. The consequence of non-compliance with the risk avoidance
instructions.
For example: causes serious injuries to fingers or hands.
3. The risk avoidance instructions.
For example: only touch implement parts when they have come
to a complete standstill.

General safety instructions
20
UX01 Super CP Plus BAG0157.3 03.18
2.13.1 Positions of warning symbols and other labels
Warning symbols
The following diagrams show the arrangement of the warning symbols
on the implement.