New Buck Corporation 60 User manual

Gas-Fired
Vented Room Heaters
Models 60, 60ZC, 40 &25
Installation Manual
New Buck Corporation
Model60ZC
Model 25
Model 60
Model 40
FOR YOUR SAFETY
Do not store or use gasoline or other flam·
mabie vapors and liquids in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your building.
•Immediately call your gas supplier
from aneighbor's phone, Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier;
call the fire department.
WARNING: Improper installation adjust·
ment, alteration, service or maintenance
can cause Injury or property damage. Refer
to this manual. For assistance or additional
information consult aqualified installer;
service agency
or the gas supplier

INDEX
INSTALLATION CAUTIONS 2
FREE STANDING INSTALLATIONS................................. 3
POSITIONING THE UNIT........................................ 3
MINIMUM CLEARANCES................ ..................•..... .. 3
CHIMNEY INSTALLATION........................................ 4
GLASS REMOVAL............................................... 5
WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • . .. 5
CONNECTING GAS LINE......................................... 6
MINIMUM/MAXIMUM GAS SUPPLY PRESSURE 6
WALL SWITCH INSTRUCTIONS.................................... 6
LOG INSTALLATION............................................ 7
LIGHTING AND SHUTDOWN 7-10
ALCOVE INSTALLATION........................................ 11
PRE-FAB FIREPLACE INSERT INSTRUCTIONS 12
MASONRY INSERT INSTALLATION 15
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CLEANING AND MAINTENANCE REQUIREMENTS 18
TROUBLE SHOOTING......................................... 19- 2 0
PEPLACEMENT PARTS........................................ 21
MODEL 60 ZERO CLEARANCE INSTRUCTIONS 22-26

GAS HEATER MODELS 40, 60 &25
INSTALLATION INSTRUCTIONS
IMPORTANT:
Read this manual before installing and using this gas heater.
Installation and/or repair of this unit should only be done by
a qualified installer.
This appliance has been tested to and complies with ANSI
Z21.11.1b (1990). Installation must conform with local building
codes or, in the absence of local building codes, with national
fuel gas code, ANSI Z223.1-1988 NFPA 54 (88).
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
*
*
*
• *
*
*
Do not try to light any appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance
WARNING: Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system which has
been under water.
WARNING: Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage. For assistance
or additional information consult a qualified installer, service
agency or the gas supplier.
WARNING: DO NOT REPLACE THE BURNER UNIT WITH ANY OTHER SIZE BURNER.
REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES
EXCEEDING
THE LIMITS FOR THIS UNIT, AND VOID YOUR WARRANTY.
2

FREE STANDING INSTALLATION
A) POSITION THE UNIT
1. Determine the exact position of your gas heater. If possible
place the heater in such a manner that the piping will be placed
between two wall studs so additional framing is not necessary.
Also, try to place unit where flue pipe exit is between two
ceiling joist.
NOTE: Maintain minimum clearances.
(See Figure 1)
DO NOT allow the combustion and ventilation air to be
obstructed. Air enters at the bottom of these units.
NOTE: DUE TO HIGH TEMPERATURES, THESE UNITS SHOULD BE LOCATED
OUT OF TRAFFIC AREAS AND AWAY FROM FURNITURE AND DRAPERIES.
o
WALL
//
/3"
~3" 3"
// ,----------~
WALL/
/
o
WALL
4
11
-L..----
UN
=IT:-:F=RO=NT=------>
WALL
Figure 1
UN IT FRONT
NOTE: When the appliance is installed directly on carpeting, tile
or other combustible material, the appliance shall be installed on
a listed metal panel extending the full width and depth of the
appliance.
WARNING: "Operation of this heater when not connected to a
properly installed and maintained venting system or tampering with
the vent safety shutoff system, can result in carbon monoxide (co)
poisoning and possible death."
3

B) INSTALL THE CHIMNEY SYSTEM:
WARNING: This gas appliance must not be connected to a chimney
flue serving another type of appliance. This heater must be
properly connected to a venting system.
Class "B" - 4" flue vent
vent pipe manufacturer's
for proper installation.
to roof.
is required for this unit. Follow the
instruction or NFPA 54 (ANSI Z223.1 1988)
Also see Figure 2 for minimum clearances
CAUTION: The installation must conform to local codes. In the
absence of local codes, installation must conform with the
National Fuel Gas Code ANSI Z223.1a-1988.
NOTE: This unit is equipped with a safety spill switch. This
switch will shut off the unit if there is any problem with the
chimney.
12'
_LlSTED CLASS 'E' CHIMNEY CAP
MIN,
l' CLEARANCE STANDOFF SLEEVE
------------.'.r-,........". __ FIRESTOP
__ 4' 'B' VENT PIFE
CLASS 'B' VALL THIMBLE
1/2' R1SE PER FOOT -------
OF LENGTH -----.-+-'c-t-
Fifllre 2
4
HET AL FLASHIt~G
\,fOOD CHA$E

C) REMOVE THE GLASS FRONT
1. The glass front is attached with four screws set into key
slots, cut into the face.
2. Push up on the entire framework approximately 1/4" and
remove by pulling outward.
3. Set glass enclosure aside where it will not be broken.
D)
WIRING - ROOM AIR BLOWER
(See Figure 3)
1. Adjust the speed control knob to the desired air flow.
NOTE: The fan will not operate unless the speed control
knob has been turned on. The fan will automatically turn
on when the air temperature of your unit reaches 110 degrees.
2. This appliance, when installed must be electrically grounded
in accordance with local codes, or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70-1987.
WARNING: Electrical Grounding Instructions: This appliance
is equipped with a three prong (grounding) plug for your
·protection against shock hazard and should be plugged
directly into a properly grounded three-prong receptacle.
DO NOT cut or remove the grounding from this plug.
THERMOSTAT
MOTOR
LACI;
POWU( CORD
5

E) CONNECT THE GAS LINE
CAUTION:
Installation of the gas line must only be done
by a qualified person in accordance with local building
codes.
1. Connect gas line. An accessible shut off valve must be
installed up stream from the unit.
NOTE: DO NOT run the incoming gas line in a manner that
would obstruct the operation or removal of the fan.
NOTE:
The minimum inlet gas supply pressure is 4.0 inches W.C.
The maximum inlet gas supply pressure is 10.5 inches W.C.
2. This unit is designed to accept either a 3/8" or 1/2" gas line
approved for gas appliances. Consult local building codes to
properly size the gas supply line leading to a 3/8" reduction.
3. A gas line knockout is positioned on either side of the unit
for gas line connection.
4. Attach proper fittings to the regulator board for easier
installation.
5. Complete installation of the gas line.
F) WALL SWITCH INSTALLATION (optional)
1. If desired, a wall switch may be used to turn unit off and on.
NOTE: Installation of a wall switch should only be done
by a qualified installer.
NOTE:
The lower plug-in receptacle is included for the optional
remote control unit. See your dealer for details.
2. Run low-voltage (doorbell) wire from the on/off switch, to the
desired ~ocation of the wall switch.
Heat Sensor
CAP - C
Black
On/Off Switch
Terminal J)
Tl1erT1lostnt
01-
HeT1loto
C()lltrol
Pilot
Figure 4
WitholIt the thermost<lt or remntr.
control wire A will be connected
at termlnal n. To hook up a
tllCrll10stllt or remote control
take wire A 0(( terminal U and
conllect it to the thermostat or
rpnlote cOlltrol. Then run a wire
from tIle thermost.1t or remote
control to termini1l n.
Note: If your pilot has one
copper wire running out of it
removo the cap-c and screw
the copper wire from the pilot
in where C<1P-C was located.

G) COMPLETE THE INSTALLATION
1. Position the logs, either Model 40, 60 or 25 as illustrated
below.
c
Model 60
Figure 5
2. Replace the glass enclosure.
H) LIGHTING AND SHUTDOWN
NOTE: Prior to lighting, check all fittings for leakage. This
is accomplished by applying soapy water on all connections made.
If there is any leakage bubbles will appear at the point of
connections. If bubbles occur, tighten the fittings until the
bubbles no longer appear. All connections made at the factory
have been previously tested.
NOTE: The appliance and its' individual shut off valve must be
disconnected from the gas supply piping system during any pressure
testing of the system at test pressures in excess of 1/2 psig
(3.5 kPa) .
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any
pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig (3. 5kPa) .
An
1/8" NPT plugged tap is located on the right side of regulator,
immediately upstream of the gas supply connection to the appliance.
This is used for test gauge connection.
7

NOTE: See example A if your unit automatically lights the pilot.
See example B if unit is equipped with a manual igniter;
Read 1 - 7 before lighting the unit for the first time.
1. Open the cover door.
2. Turn the regulator valve to pilot, push it in and hold.
3. Press the igniter button. If the line is bled out, the pilot
will generally light with two to three pushes on the igniter.
4. Hold the pilot in for approximately one to two minutes.
5. Release the pilot valve and the flame should stay lit.
NOTE: If pilot fails to stay lit, wait five minutes and
repeat steps 2 through 5. If this continues, consult
the trouble shooting guide.
6. Turn the regula tor valve to the "on" pas i tion.
7. Flip the on/off switch to the on position, (the red is
exposed) .
8. If you wish to turn the burner off, flip the on/off switch.
If a wall switch has been installed, simply turn it off.
NOTE: The pilot will stay lit.
9. To turn off the pilot, push in and turn the valve to the off
position.
NOTE: When the unit is initially lit, condensation will appear on
the glass, this is normal in all gas fireplaces, and will disappear
in one to three minutes.
NOTE: A paint smell will occur during the first few hours of
burning, it is recommended to leave the fan off during this
period, this will speed up the paint curing process.
NOTE: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR
CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED
WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING
OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR
NEAR THE APPLIANCE.
8

Example A
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, afire or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the
pilot by hand.
B. BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gas
is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance
•
Do not touch any electrical switch; do not use any phone
in your building.
•Immediately call your gas supplier from aneighbor's
phone. Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools.
If the knob will not push in or turn by hand,
don't try to repair
it, call aqualified service technician.
Force orattempted repair may result in afire
or explosion.
D. Do not use this appliance if any part has been underwater.
Immediately call aqualified service technician to inspect
the appliance and to replace any part
of the control system
and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device
which automatically lights the pilot.
Do not try to
light the pilot by hand.
REGULATOR Flame
Adjustment Cap
Pilot Adjustment Cap
5. Remove control access panel.
6. Push
in gas control knob slightly and turn clockwise ~
to "OFF".
NOTE: Knob cannot be turned to "OFF" unless knob is
pushed in slightly. Do not force.
7. Wait five (5) minutes to clear out any gas. If you then smell
gas, STOP' Follow
"B" in the safety information above on
this label. If you don't smell gas, go to next step.
8. Turn gas control knob counter clockwise ~
to "ON".
9. Replace control access panel.
10. Turn on all electric power to the appliance.
11. Set thermostat
to desired setting.
12. If the appliance will not operate, follow the instructions
"To Turn Off Gas To Appliance" and call your service
technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is
to be performed.
3. Remove control access panel.
4. Push in gas control knob slightly and turn clockwise /\
to "OFF". Do not force.
5. Replace control access panel.
9

Example B
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, afire or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance has apilot which must be lighted by hand.
When lighting
the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell
all around the appliance area
for gas. Be sure to smell next
to the floor because some
gas
is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
* Do not try to light any appliance
* Do not touch any electrical switch; do not use any phone
in your building.
*Immediately call your gas supplier from aneighbor's
phone. Follow the gas supplier's instructions.
*If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools.
If the knob will not push in or turn byhand,
don't try to repair it, call aqualified service technician.
Force or attempted repair may result
in afire or explosion.
D. Do not use this appliance if any part has been underwater.
Immediately call aqualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
LIGHTING INSTRUCTIONS
NOTE: Knob cannot be turned from "PILOT" to "OFF"
unless knob is pushed in slightly, Do not force,
6. Wait five
(5) minutes to clear out any gas, If you then smell
gas,
"STOP". Follow "8" in the safety information above
on this label. If you don't smell gas,
go to next step,
1. STOP! Read"the safety information above on this label,
2. Set the thermostat to lowest setting,
3. Turn off all electric power to the appliance.
4, Remove control access panel,
5. Push in gas control knob slightly and turn
clockwise
~~ to "OFF".
REGULATOR Flame
Adjustment Cap
Pilot Adjustment Cap
7. Remove the pilot access panel located below and behind
the gas control unit.
8, Find pilot -follow metal tube ~ I
from gas control. The pilot is .6...!..
between the two burner tubes PflOT THEfU,/()..
8UR/<U1 CD\)PU:
behind the pilot access panel,
9. Turn knob on gas control counterclockwise ~
to "PILOT",
10, Push in control knob all the way and hold in. Immediately
light the pilot with the Piezo button. Continue to hold the
control knob
in for about one (1) minute after the pilot
is lit. Release knob and it will pop back up. Pilot should
remain lit. If
it goes out, repeat steps 5through 10.
* If knob does not pop up when released, stop
and immediately call your service technician
or
gas supplier.
*If the pilot will not stay lit after several tries, turn
the gas control knob
to "OFF" and call your service
technician or gas supplier.
11. Replace pilot access panel.
12, Turn gas control knob counterclockwise ~\
to "ON",
13, Replace control access panel,
14, Turn on all electric power to the appliance.
15, Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance
if service is
to be performed.
3. Remove control access panel,
4. Push in gas control knob slightly and turn clockwise f'
to "OFF". Do not force.
5, Replace control access panel.
10

ALCOVE INSTALLATION
BACKWALL
Figure 6
IMPORTANT:
TOP VIEW
I
/o\
,\
48"
LW
84"
-/\
1. Caution: Read entire manual before installing unit.
2. For clearances see figure 6.
3. This unit may be installed with either igniter. See
Example A or B.
4. For installation information see pages 3 - 10.
~
FOR YOUR SAFETY:
What To Do If You Smell Gas
*
*
*
*
*
*
Do not try to light any appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone
Follow the gas supplier's instructions
If you cannot reach your gas supplier, call the fire
department
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance
WARNING: Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control
system which has been under water.
WARNING: Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage. For assistance
or additional information consult a qualified installer, service
agency or the gas supplier.
WARNING: DO NOT REPLACE THE BURNER UNIT WITH ANY OTHER SIZE BURNER.
REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES
EXCEEDING THE LIMITS FOR THIS UNIT, ~ND VOID YOUR WARRANTY.
11

PRE-FAB FIREPLACE INSERT INSTALLATION
MANTEL AND/eR SUPPOR1S
CCMBUSTlBLE PROJECl1NG
MORE THAN 3/4"
12" MIN
i1I
-1
.....
j/
/
-
-
-"
-
INSERT lDP
-
i--
IH
-
I--
II§
-
II
,.--
,
-
6H Mll\L SIDES & TOP
TO COMBUSTlBLE MA !ERIAL
Figure 7
IMPORTANT:
FRCtH \~EW
READ ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL
THESE
UNITS.
1. For clearance see Figure 7.
2. Failure to follow instructions will result in improper burning
of unit and voids all warranties and liability of manufacturer.
NOTE: Do not allow the combustion and ventilation air to be
obstructed. Combustion air enters at the bottom of each unit.
A. Model 40 pre-fab fireplace inserts must be installed on
legs long enough to leave at least 1" air space from outer
skin to bottom of fireplace.
B. Model 60 pre-fab fireplace inserts must be installed on
*" material provided with kit, to leave at least *" air
space from outer bottom to bottom of fireplace. Trim
panels may be connected directly to side of unit.
C. Model 25 may be installed in any pre-fab fireplace that
will accept its height. Trim panels must be installed
BEHIND slots on outer skin.
3. All units must be vented with 4" pipe from top of unit to
entire height of existing chimney.
4. Pre-fab fireplace inserts must be equipped with manual igniter.
See example B for light up and shut down instructions.
CAUTION:
NOTE:
Read I - 7, page 10 carefully before lighting your unit
for the first time.
TRIM PANELS CANNOT COVER EXISTING COOLING OR LOUVERED VENTS
ON ANY PRE-FAB FIREPLACE.
12

FOR YOUR SAFETY
What To Do If You Smell Gas
*
*
*
*
*
*
Do not try to light any appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone
Follow the gas supplier's instructions
If you cannot reach your gas supplier, call the fire
department
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control
system which has been under water.
WARNING: Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage. For
assi~tance or additional information consult a qualified installer,
service agency or the gas supplier.
WARNING: DO NOT REPLACE THE BURNER UNIT WITH ANY OTHER SIZE
BURNER. REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN
TEMPERATURES EXCEEDING THE LIMITS FOR THIS UNIT, AND VOID YOUR
WARRANTY.
13

Example B
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, afire or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance has apilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B.
BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor,
WHAT TO DO IF YOU SMELL GAS
*Do not try to light any appliance
*Do not touch any electrical switch; do not use any phone
in your building.
* Immediately call your gas supplier from a neighbor's
phone, Follow the gas supplier's instructions,
*If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control knob,
Never use tools, If the knob will not push in or turn by hand,
don't try to repair it, call aqualified service technician,
Force or attempted repair may result in a fire or explosion,
0, Do not use this appliance if any part has been under water,
Immediately call a
qualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water,
LIGHTING INSTRUCTIONS
1, STOP! Read the safety information above on this label.
2,
Set the thermostat to lowest setting,
3, Turn off all electric power to the appliance,
4, Remove control access panel.
5,
Push in gas control knob slightly and turn
clockwise ~ to "OFF",
REGULATOR
~
"'" Pilot Adjustment Cap
NOTE: Knob cannot be turned from "PILOT" to "OFF'
unless knob is pushed in slightly, Do not force,
6, Wait five (5) minutes to clear out any gas, If you then smell
gas,
"STOP", Follow "6" in the safety Information above
on this label, If you don't smell gas, go to next step,
7, Remove the pilot access panel located below and behind
the gas control unit.
8, Find pilot -follow metal tube ,..1
from gas control, The oilot is -'-!..
between the two burner tubes rrtoT THERIola-
BURfiUl couru
behind the pilot access panel.
g, Turn knob on gas control counterclockwise 1\
to "PILOT"
10, Push in control knob all the way and hold in. Immediately
light the pilot with the Piezo button, Continue to hold the
control knob in for about one (1) minute after the pilot
is lit. Release knob and it will pop back up, Pilot should
remain lit. If it goes out, repeat steps 5through 10,
*If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier,
*If the pilot will not stay lit after several tries, turn
the gas control knob to "OFF" and call your service
technician or gas supplier,
11, Replace pilot access panel,
12, Turn gas control knob counterclockwise 1\
to "ON",
13, Replace control access panel,
14, Turn
on all electric power to the appliance,
15 Set thermostat to desired setting,
TO TURN OFF GAS TO APPLIANCE
1, Set the thermostat to lowest setting,
2,
Turn off all electric power to the appliance if service IS
to be performed,
3. Remove control access panel,
4, Push
in gas control knob slightly and turn clockwise ~
to "OFF", Do not force
5, Replace control
access panel,
14

MASONRY INSERT INSTALLATION
MANTEL AND /oCt? SUPPORlS
CC».1BUSllBLE PROJECllNG
MORE THAN 3/4"
INSERT TOP
C MIN. SIDES & TOP
TO COMBUS1lBLE MA !ERIAL
Figure 8
IMPORTANT:
1. Caution: Read entire manual before installing unit.
2. for clearance see Figure 8.
3. Masonry inserts must be installed as follows:
A. Model 40 masonry inserts must be installed on legs
long enough to leave at least 1" air space from outer
skin to bottom of fireplace.
B. Model 60 masonry insert must be installed on i" material
provided with kit, to leave at least i" air space from
outer bottom to bottom of fireplace. Trim panels may be
connected directly to side of unit.
C. Model 25 may be installed in any masonry fireplace that
will accept its height. Trim panels must be installed
BEHIND slots on outer skin.
4. All units must be vented with 4" pipe from top of unit to
entire height of existing chimney.
5. For masonry inserts your units must be equipped with manual
igniter. See example B for light up and shut down instructions.
CAUTION: Read 1 - 7, page 10 carefully before lighting your
unit for the first time.
15

FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
*
*
*
*
*
*
Do not try to light any appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone
Follow the gas supplier's instructions
If you cannot reach your gas supplier, call the fire department
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance
WARNING: Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system which
has been under water.
WARNING: Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage. For assistance
or additional information consult a qualified installer, service
agency or the gas supplier.
WARNING: DO NOT REPLACE THE BURNER UNIT WITH ANY OTHER SIZE BURNER.
REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES
EXCEEDING
THE LIMITS FOR THIS UNIT, AND VOID YOUR WARRANTY.
16

Example A
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, afire or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device which
automatically lights the pilot.
Do not try to light the
pilot by hand.
B. BEFORE OPERATING smell all around the appliance area
for gas.
Be sure to smell next to the floor because some
gas is heavier than air and will settle
on the floor.
WHAT
TO DO IF YOU SMELL GAS
* Do not try to light any appliance
* Do not touch any electrical switch; do not use any phone
in your building.
*Immediately call your gas supplier from aneighbor's
phone. Follow the gas supplier's instructions.
* If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control knob.
Never
use tools. If the knob will not push in or turn by hand,
don't try
to repair it, call aqualified service technician.
Force
or attempted repair may result in afire or explosion.
D. Do not use this appliance if any part has been underwater.
Immediately call aqualified service technician
to inspect
the appliance and
to replace any part of the control system
and
any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device
which automatically lights the pilot.
Do not try to
light the pilot
by hand.
REGULATOR Flame
Adjustment Cap
Pilot Adjustment Cap
5. Remove control access panel.
6. Push in gas control knob slightly and turn clockwise ~
to "OFF".
NOTE:
Knob cannot be turned to "OFF" unless knob is
pushed in slightly. Do not force.
7. Wait five (5) minutes to clear out any gas. If you then smell
gas, STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to next step.
8. Turn gas control knob counter clockwise ~
to "ON".
9. Replace control access panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
12. If the appliance will not operate, follow the instructions
"To
Turn Off Gas To Appliance" and call your service
technician
or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is
to
be performed.
3. Remove control access panel.
4. Push in gas control knob slightly and turn clockwise ~
to "OFF" Do not force.
5. Replace control access panel.
17

I) MAINTENANCE REQUIREMENTS
1. This appliance should be inspected at least once a year by a
professional service person.
NOTE: INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED
SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE
AND AT LEAST ANNUALLY BY AQUALIFIED SERVICE PERSON. MORE FREQUENT
CLEANING
MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, ETC.
IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATION
AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
2. The room air blower should be disconnected from electrical
current, removed and cleaned every six months. Check and clean
fan blades every 6 months.
3. Yearly examination of the venting system by a qualified agency
is required. First remove the glass on the front of the unit.
The burner should be covered or removed before cleaning. Inside,
at the top of the unit, there are two 9/16" nuts. Remove the nuts
and the baffles to expose the lower end of the flue gas exit.
Inspect the exterior of the house, remove the chimney cap and check
the flue gas exit and clean with a brush. Vacuum any residue.
4. Annual cleaning of the burner is required. Clean with a few
strokes of a steel brush.
5. Visually check the pilot light and burner when they are burning.
The pilot flames should be steady, not lifting or floating.
I
~7
I
r II
OJ
0
(\)
£
I
minimum
Figure 9
NOTE:
Reinstall glass door before operating the unit. ANY SAFETY
SCREEN
OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED
PRIOR TO OPERATING THE APPLIANCE. AIR INTAKE ON BURNER CANNOT BE
CLOSED OFF ANY CLOSER THAN l/S". KEEP THE APPLIANCE AREA CLEAR OF
COMBUSTIBLE MATERIALS, SUCH AS GASOLINE AND OTHER FLAMMABLE VAPORS
AND LIQUIDS.
18