New Holland C227 User manual

SERVICEMANUAL
C227,C232,C238,L213,L215,L218,L220,L223,L225,L230
8452236115/06/2011
EN

Contents
INTRODUCTION
HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM..............................................A.10.A
SECONDARYHYDRAULICPOWERSYSTEM..........................................A.12.A
HYDRAULICCOMMANDSYSTEM......................................................A.14.A
HIGH-FLOWHYDRAULICPOWERSYSTEM...........................................A.16.A
ELECTRICALPOWERSYSTEM........................................................A.30.A
LIGHTINGSYSTEM......................................................................A.40.A
ELECTRONICSYSTEM.................................................................A.50.A
FAULTCODES...........................................................................A.50.A
ENGINEANDPTOIN...................................................................B
ENGINE..................................................................................B.10.A
FUELANDINJECTIONSYSTEM........................................................B.20.A
AIRINTAKESYSTEM....................................................................B.30.A
ENGINECOOLANTSYSTEM...........................................................B.50.A
STARTINGSYSTEM.....................................................................B.80.A
TRANSMISSION,DRIVEANDPTOOUT........................................C
TRANSMISSIONHydrostatic.............................................................C.20.F
AXLES,BRAKESANDSTEERING.................................................D
Finaldrive................................................................................D.15.A
FinaldriveHydraulicdrive................................................................D.15.C
STEERINGMechanical..................................................................D.20.B
PARKINGBRAKEHydraulic.............................................................D.32.C
WHEELSANDTRACKSTracks.........................................................D.50.B
WHEELSANDTRACKSWheels.........................................................D.50.C
FRAMEANDCAB........................................................................E
FRAMEPrimaryframe...................................................................E.10.B
SHIELD...................................................................................E.20.A
8452236115/06/2011

USERCONTROLSANDSEAT..........................................................E.32.A
USERCONTROLSANDSEATOperatorseat...........................................E.32.C
USERPLATFORM.......................................................................E.34.A
ENVIRONMENTCONTROLAir-conditioningsystem....................................E.40.C
SAFETYSECURITYACCESSORIESSafety............................................E.50.B
FRAMEPOSITIONING.................................................................F
STABILISINGBallasting..................................................................F.20.B
TOOLPOSITIONING....................................................................G
LIFTING..................................................................................G.10.A
TILTING..................................................................................G.20.A
LEVELLING..............................................................................G.30.A
SECONDARYFUNCTIONSHydraulic...................................................G.90.C
HITCHANDWORKINGTOOL.......................................................H
BOOMLift................................................................................H.20.B
ARMTOOLATTACHMENTTilt...........................................................H.30.C
SINGLEARMLift.........................................................................H.40.B
SINGLEARMTOOLATTACHMENTTilt.................................................H.50.C
EXCAVATINGANDLANDSCAPING...............................................J
DIGGINGNon-articulateddiggingtools..................................................J.20.B
CARRYINGUnarticulatedtools..........................................................J.50.B
COUPLINGMechanicalcoupling.........................................................J.80.B
COUPLINGHydrauliccoupling...........................................................J.80.C
8452236115/06/2011

INTRODUCTION
8452236115/06/2011
1

Contents
INTRODUCTION
Foreword-Ecologyandtheenvironment......................................................3
Safetyrules.....................................................................................4
2-Series
Safetyrules-PersonalSafety..................................................................5
Safetyrules.....................................................................................6
Basicinstructions-Importantnoticeregardingequipmentservicing...........................7
Torque-Minimumtighteningtorquesfornormalassembly.....................................8
2-Series
Generalspecication-GeneralWelding.....................................................13
8452236115/06/2011
2

INTRODUCTION
Foreword-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstanceswhicharerequiredbyadvancedtechnology,soundjudgementshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
NOTICE:Thefollowingarerecommendationswhichmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,useanddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
HELPFULHINTS
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemswhichmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstanceswhich
maybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofin
aproperwaytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshould
notbeallowedtogetintothesoilbutshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgaseswhichshouldnotbereleasedintotheat-
mosphere.YourNEWHOLLANDCONSTRUCTIONdealerorairconditioningspecialisthasaspecialextractor
forthispurposeandwillhavetorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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3

INTRODUCTION
Safetyrules
2-Series
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
8452236115/06/2011
4

INTRODUCTION
Safetyrules-PersonalSafety
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.Thoroughlyreadandunderstandthismanualandtheattachmentoperatorsmanualbeforeoperatingthisorany
otherequipment.
2.Besureeveryoneisclearofthemachinebeforestarting.Blowthehorn,ifequipped,threetimesbeforestarting
engine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortraining
purposes.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengage
thecylindersafetylocks.Completingtheseactionswillpreventtheattachmentfromloweringun-
expectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
6.Alwayskeepthemachineingearwhilegoingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.This
isespeciallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongearsand
removethekeybeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoa
stop,beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachment
isloweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheoperators
ofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare
availablefromyourNEWHOLLANDCONSTRUCTIONdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall
machineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDCONSTRUCTIONSalesandServiceNetworks.
8452236115/06/2011
7

INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
2-Series
METRICNON-FLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.2N·m(19lb
in)
2.9N·m(26lb
in)
3.2N·m(28lb
in)
4.2N·m(37lb
in)2N·m(18lbin)2.9N·m(26lb
in)
M54.5N·m(40lb
in)
5.9N·m(52lb
in)
6.4N·m(57lb
in)
8.5N·m(75lb
in)4N·m(36lbin)5.8N·m(51lb
in)
M67.5N·m(66lb
in)
10N·m(89lb
in)
11N·m(96lb
in)
15N·m(128lb
in)
6.8N·m(60lb
in)
10N·m(89lb
in)
M818N·m(163lb
in)
25N·m(217lb
in)
26N·m(234lb
in)
35N·m(311lb
in)
17N·m(151lb
in)
24N·m(212lb
in)
M1037N·m(27lbft)49N·m(36lb
ft)52N·m(38lbft)70N·m(51lb
ft)
33N·m(25lb
ft)
48N·m(35lb
ft)
M1264N·m(47lbft)85N·m(63lb
ft)91N·m(67lbft)121N·m(90lb
ft)
58N·m(43lb
ft)
83N·m(61lb
ft)
M16158N·m(116lb
ft)
210N·m(155
lbft)
225N·m(166lb
ft)
301N·m(222
lbft)
143N·m(106lb
ft)
205N·m(151lb
ft)
M20319N·m(235lb
ft)
425N·m(313
lbft)
440N·m(325lb
ft)
587N·m(433
lbft)
290N·m(214lb
ft)
400N·m(295lb
ft)
M24551N·m(410lb
ft)
735N·m(500
lbft)
762N·m(560lb
ft)
1016N·m(750
lbft)
501N·m(370lb
ft)
693N·m(510lb
ft)
NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque
specicationsareshowninpound-feet.
8452236115/06/2011
8

INTRODUCTION
METRICFLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.4N·m(21lb
in)
3.2N·m(28lb
in)
3.5N·m(31lb
in)
4.6N·m(41lb
in)
2.2N·m(19lb
in)
3.1N·m(27lb
in)
M54.9N·m(43lb
in)
6.5N·m(58lb
in)
7.0N·m(62lb
in)
9.4N·m(83lb
in)
4.4N·m(39lb
in)
6.4N·m(57lb
in)
M68.3N·m(73lb
in)
11N·m(96lb
in)
12N·m(105lb
in)
16N·m(141lb
in)
7.5N·m(66lb
in)
11N·m(96lb
in)
M820N·m(179lb
in)
27N·m(240lb
in)
29N·m(257lb
in)
39N·m(343lb
in)
18N·m(163lb
in)
27N·m(240lb
in)
M1040N·m(30lbft)54N·m(40lb
ft)57N·m(42lbft)77N·m(56lb
ft)37N·m(27lbft)53N·m(39lbft)
M1270N·m(52lbft)93N·m(69lb
ft)
100N·m(74lb
ft)
134N·m(98lb
ft)63N·m(47lbft)91N·m(67lbft)
M16174N·m(128lb
ft)
231N·m(171
lbft)
248N·m(183lb
ft)
331N·m(244
lbft)
158N·m(116lb
ft)
226N·m(167lb
ft)
M20350N·m(259lb
ft)
467N·m(345
lbft)
484N·m(357lb
ft)
645N·m(476
lbft)
318N·m(235lb
ft)
440N·m(325lb
ft)
M24607N·m(447lb
ft)
809N·m(597
lbft)
838N·m(618lb
ft)
1118N·m(824
lbft)
552N·m(407lb
ft)
IDENTIFICATION
MetricHexheadandcarriagebolts,classes5.6andup
200836801
1.Manufacturer'sIdentication
2.PropertyClass
MetricHexnutsandlocknuts,classes05andup
200836812
8452236115/06/2011
9

INTRODUCTION
1.Manufacturer'sIdentication
2.PropertyClass
3.ClockMarkingofPropertyClassandManufacturer'sIdentication(Optional),i.e.marks60°apartindicate
Class10properties,andmarks120°apartindicateClass8.
INCHNON-FLANGEDHARDWARE
NOMINAL
SIZE
SAEGRADE5BOLT
andNUT
SAEGRADE8BOLT
andNUT
LOCKNUT
GrBW/Gr5
BOLT
LOCKNUT
GrCW/Gr8
BOLT
UN-
PLATED
or
PLATED
SILVER
PLATED
W/ZnCr
GOLD
UN-
PLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/48N·m(71lb
in)
11N·m(97lb
in)
12N·m(106
lbin)
16N·m(142
lbin)8.5N·m(75lbin)12.2N·m(109lb
in)
5/1617N·m(150
lbin)
23N·m(204
lbin)
24N·m(212
lbin)
32N·m(283
lbin)
17.5N·m(155lb
in)
25N·m(220lb
in)
3/830N·m(22lb
ft)
40N·m(30
lbft)
43N·m(31lb
ft)
57N·m(42lb
ft)31N·m(23lbft)44N·m(33lbft)
7/1648N·m(36lb
ft)
65N·m(48
lbft)
68N·m(50lb
ft)
91N·m(67lb
ft)50N·m(37lbft)71N·m(53lbft)
1/274N·m(54lb
ft)
98N·m(73
lbft)
104N·m(77
lbft)
139N·m(103
lbft)76N·m(56lbft)108N·m(80lbft)
9/16107N·m(79
lbft)
142N·m(105
lbft)
150N·m(111
lbft)
201N·m(148
lbft)111N·m(82lbft)156N·m(115lb
ft)
5/8147N·m(108
lbft)
196N·m(145
lbft)
208N·m(153
lbft)
277N·m(204
lbft)
153N·m(113lb
ft)
215N·m(159lb
ft)
3/4261N·m(193
lbft)
348N·m(257
lbft)
369N·m(272
lbft)
491N·m(362
lbft)
271N·m(200lb
ft)
383N·m(282lb
ft)
7/8420N·m(310
lbft)
561N·m(413
lbft)
594N·m(438
lbft)
791N·m(584
lbft)
437N·m(323lb
ft)
617N·m(455lb
ft)
1630N·m(465
lbft)
841N·m(620
lbft)
890N·m(656
lbft)
1187N·m
(875lbft)
654N·m(483lb
ft)
924N·m(681lb
ft)
NOTE:ForImperialUnits,1/4inand5/16inhardwaretorquespecicationsareshowninpound-inches.3/8in
through1inhardwaretorquespecicationsareshowninpound-feet.
8452236115/06/2011
10

INTRODUCTION
INCHFLANGEDHARDWARE
NOM-
INAL
SIZE
SAEGRADE5BOLTand
NUT
SAEGRADE8BOLTand
NUT
LOCKNUT
GrFW/Gr5
BOLT
LOCKNUT
GrGW/Gr8
BOLT
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/49N·m(80lbin)12N·m(106lb
in)
13N·m(115lb
in)
17N·m(150lb
in)8N·m(71lbin)12N·m(106lb
in)
5/1619N·m(168lb
in)
25N·m(221lb
in)
26N·m(230lb
in)
35N·m(310lb
in)
17N·m(150lb
in)
24N·m(212lb
in)
3/833N·m(25lbft)44N·m(33lb
ft)
47N·m(35lb
ft)
63N·m(46lb
ft)30N·m(22lbft)43N·m(32lbft)
7/1653N·m(39lbft)71N·m(52lb
ft)
75N·m(55lb
ft)
100N·m(74lb
ft)48N·m(35lbft)68N·m(50lbft)
1/281N·m(60lbft)108N·m(80lb
ft)
115N·m(85lb
ft)
153N·m(113
lbft)74N·m(55lbft)104N·m(77lb
ft)
9/16117N·m(86lb
ft)
156N·m(115
lbft)
165N·m(122
lbft)
221N·m(163
lbft)106N·m(78lbft)157N·m(116lb
ft)
5/8162N·m(119lb
ft)
216N·m(159
lbft)
228N·m(168
lbft)
304N·m(225
lbft)
147N·m(108lb
ft)
207N·m(153lb
ft)
3/4287N·m(212lb
ft)
383N·m(282
lbft)
405N·m(299
lbft)
541N·m(399
lbft)
261N·m(193lb
ft)
369N·m(272lb
ft)
7/8462N·m(341lb
ft)
617N·m(455
lbft)
653N·m(482
lbft)
871N·m(642
lbft)
421N·m(311lb
ft)
594N·m(438lb
ft)
1693N·m(512lb
ft)
925N·m(682
lbft)
979N·m(722
lbft)
1305N·m(963
lbft)
631N·m(465lb
ft)
890N·m(656lb
ft)
IDENTIFICATION
InchBoltsandfree-spinningnuts
200836823
GradeMarkingExamples
SAEGradeIdentication
1Grade2-NoMarks4Grade2Nut-NoMarks
2Grade5-ThreeMarks5Grade5Nut-Marks120°Apart
3Grade8-FiveMarks6Grade8Nut-Marks60°Apart
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11

INTRODUCTION
InchLockNuts,AllMetal(Threeoptionalmethods)
200902684
GradeIdentication
GradeCornerMarkingMethod(1)FlatsMarkingMethod(2)ClockMarkingMethod(3)
GradeANoNotchesNoMarkNoMarks
GradeBOneCircumferentialNotchLetterBThreeMarks
GradeCTwoCircumferentialNotchesLetterCSixMarks
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12

INTRODUCTION
Generalspecication-GeneralWelding
WARNING
Explosionhazard!
Batteriesemitexplosivegases.Alwaysventilatewhenusinginanenclosedareaorwhencharging.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.
Failuretocomplycouldresultindeathorseriousinjury.W0369A
Usea7013or7011weldingrodorwirethatmeetsthefollowingAmericanWeldingSociety(AWS)specications:
ER80S-D2,ER70S-6orE70C-M6-H4.
NOTICE:ALWAYSdisconnectthebattery(bothterminals)beforeweldingonanypartofthemachine.Failuretodo
somaycausedamagetosensitiveelectricalcomponents.
NOTICE:Locatetheweldinggroundascloseaspossibletotheareatobewelded.Donotallowthegroundcurrent
topassthroughanyrollertypebearing.Arcinginsidetherollerbearingcanresultinseveremachinedamage.
8452236115/06/2011
13

ENGINEANDPTOIN-ENGINE
ENGINE-Remove
L213,L215,L218,L220
Prioroperation:
Tiltsystem-Tilt(E.34.A).
Prioroperation:
Battery-Disconnect(A.30.A).
1.Removethehoodstrut(1)fromhood
9310016821
2.Removehoodmountinghardware(2)fromleftand
righthandside
9310020252
3.Removethehood(3).
9310020263
4.RemovetherearaccessdoorrefertoEnginehood
-Remove(E.20.A).
5.Draintheengineoil.
6.RemovetheradiatorrefertoRadiator-Remove
(B.50.A).
7.RemovetheoilcoolerrefertoOilcooler-Remove
(A.10.A).
8452236115/06/2011
B.10.A/3

ENGINEANDPTOIN-ENGINE
8.Removethefourmountingbolts(4)andslidethefan
offthehub.
9310020274
9.Removethevemountingbolts(5)retainingthemuf-
erinletpipemountingangetotheturbocharger
andremovemufer.
9310020285
10.Removethetworetainingbolts(6)fromthemufer
support.
9310020296
11.Disconnectairrestrictionsensor(7).
9310020307
8452236115/06/2011
B.10.A/4

ENGINEANDPTOIN-ENGINE
12.Loosenthehoseclampsontheintaketubeatboth
ends,removetheintaketube(8),coverturbocharger
inlettoavoidentryofdebris.
9310020318
13.Removeaircleanerhousing(9).
9310020329
14.Loosenhoseclampandremoveupperradiatorhose
(10)fromengine.
93100203310
15.Disconnecttheglowplugconnection(11).Remove
wireclamp(12).
93100203411
8452236115/06/2011
B.10.A/5

ENGINEANDPTOIN-ENGINE
16.Disconnectthestarterconnections(13).
93100203512
17.Disconnectthealternatorconnection(14).
93100203613
18.Disconnecttemperaturesenderwire(15).
93100203714
19.Disconnectoilpressuresenderwire(16)andwire
clamp(17).
93100203815
8452236115/06/2011
B.10.A/6

ENGINEANDPTOIN-ENGINE
20.Disconnectthrottlecablebyremovingthenut(A)and
bolt(B)fromthethrottlebody.Removecablesupport
clamp(C)bylooseningthetwohexheadbolts(D).
93100203916
21.Disconnectwireharness(18)andclamps(19)from
thetopoftheywheelhousing.
93100204017
22.Placeasuitablecontainerunderlinestoprevent
spillageandremovethefuelsupplyline(20).
93100204218
23.Removethefuelreturnline(21).
93100204119
8452236115/06/2011
B.10.A/7