New Holland Boomer 40D CVT User manual

OPERATOR’S MANUAL
Part number 48028209
2nd edition English
September 2017
Replaces part number 47734890
Boomer™40D CVT
Boomer™45D CVT
Boomer™50D CVT
Compact Tractor
ORIGINAL INSTRUCTIONS

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-4
MetricandImperialunitsabbreviations....................................................1-5
ProductIdenticationNumber(PIN)........................................................1-7
Operator'smanualstorageonthemachine................................................1-8
Machineorientation.........................................................................1-9
2SAFETYINFORMATION
Safetyalertsymbolandsignalworddenition.............................................2-1
Safetyalertsymbolandsignalworddenition.............................................2-2
Safetyrules.................................................................................2-3
Ecologyandtheenvironment.............................................................2-10
Safetyfeatures............................................................................2-11
Safetysigns...............................................................................2-12
Instructionalsigns.........................................................................2-19
Internationalsymbols......................................................................2-26
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Accesstooperator'splatform..........................................................3-1
OPERATOR'SSEAT
Operator'sseat-Adjust................................................................3-2
Operator'sseatbelt-Care...............................................................3-2
FORWARDCONTROLS
Steeringwheel-Adjust.................................................................3-2
Instrumentpanel........................................................................3-3
ADICprogramming....................................................................3-8
ADICfaultcodes-TransmissionandPTOrelated...................................3-23
Statusandwarningicons..............................................................3-25
Handthrottlelever.....................................................................3-27
Frontwindowwiper/washer...........................................................3-28
LEFT-HANDSIDECONTROLS
Transmissionshuttleshiftlever........................................................3-29
ContinuouslyVariableTransmission(CVT)controls..................................3-30
Four-WheelDrive(4WD)system-Control............................................3-35
Differentiallockpedal..................................................................3-36

RIGHT-HANDSIDECONTROLS
Speedcontrolpedal...................................................................3-37
PowerTake-Off(PTO)controls........................................................3-38
Hydraulicpowerlift(HPL).............................................................3-41
Rearremotecontrolvalve(s)..........................................................3-41
Midmounttwo--spoolremotecontrolvalve.........................................3-41
REARWARDCONTROLS
Rearwindow...........................................................................3-42
Auxiliarypoweroutlet..................................................................3-42
Rearwindowwiper/washer(optional)................................................3-43
OVERHEADCONTROLS
Cabclimatecontrol-Overview........................................................3-44
Airconditioning-Adjust...............................................................3-45
Sunshades............................................................................3-49
Cabinternallighting...................................................................3-49
EXTERIORCONTROLS
Hoodlatch.............................................................................3-50
Rear-viewoutsidemirrors-Adjust....................................................3-51
Toolbox................................................................................3-52
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
CVTtransmissioncontrols-Settingsandadjustments................................4-1
Suggestedoperatingmodesettings-Basicuserinterface...........................4-18
Suggestedoperatingmodesettings-Enhanceduserinterface......................4-20
PowerTake-Off(PTO)operation......................................................4-22
Extendabledrawbar...................................................................4-23
Deluxethree-pointlinkage.............................................................4-25
STARTINGTHEUNIT
Ignitionswitch-Controlidentication..................................................4-26
Pre-heatingthesystem................................................................4-26
Startingthetractor.....................................................................4-27
Startingthetractorwithjumpercables................................................4-30
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-31
Servicebrakes.........................................................................4-32
Parkbrake.............................................................................4-33

5TRANSPORTOPERATIONS
ROADTRANSPORT
Externallighting-Identication.........................................................5-1
Externallighting-Control-Multifunctionstalkswitch.................................5-3
Externallighting-Control...............................................................5-4
RECOVERYTRANSPORT
Preparationfortowing..................................................................5-7
6WORKINGOPERATIONS
GENERALINFORMATION
Fillingthefueltank.....................................................................6-1
Engine-Running-inProcedure.........................................................6-2
Drivingthetractor.......................................................................6-2
Tractorhydraulics
HydraulicPowerLift(HPL).........................................................6-3
Positioncontrol.....................................................................6-4
Toplink.............................................................................6-4
HPLdropratecontrolvalve........................................................6-4
Rearremotecontrolvalve(s).......................................................6-5
Rearremotevalveconguration...................................................6-6
Midmounttwo--spoolremotecontrolvalve......................................6-7
7MAINTENANCE
GENERALINFORMATION
Generalinformation....................................................................7-1
Torque-Minimumtighteningtorquesfornormalassembly............................7-3
Biodieselfuel...........................................................................7-8
Jackingpoints..........................................................................7-9
OrganicAcidTechnology(OAT)coolant...............................................7-10
Fluidsandlubricants..................................................................7-11
MAINTENANCECHART
Maintenancechart.....................................................................7-12
Every10hoursordaily
Engineoillevel........................................................................7-14
Enginecoolantlevel...................................................................7-15
Afterrst50hours
Engineoilandlter....................................................................7-16
Hydraulicoillter......................................................................7-17
Wheelsbolt/nut........................................................................7-18

Every50hours
Lubricationpoints......................................................................7-19
Transmissionoillevel..................................................................7-21
Brakepedalfreeplay..................................................................7-22
Fanbelttension.......................................................................7-23
Air-conditioningcompressordrivebelt................................................7-24
Tires...................................................................................7-25
Frontaxle(4WD)oillevel..............................................................7-26
Every100hours
Aircleanerprimaryelement...........................................................7-28
Cabairlter............................................................................7-29
Fuellter...............................................................................7-30
Every300hours
Engineoilandlter....................................................................7-31
Hydraulicoillter......................................................................7-32
Transmissionoilpressurelter........................................................7-33
Transmissioncontrolvalvelter.......................................................7-34
Fuellter...............................................................................7-35
Every600hours
Georotorpumpinnerltercleaning....................................................7-36
Transmissionuid.....................................................................7-37
Frontaxle(4WD)oil...................................................................7-38
Every1000hours
Aircleanersafetyelementinnersafetyelement......................................7-41
Cabairlter............................................................................7-42
Enginecoolant.........................................................................7-43
Generalmaintenance
Seatbelt...............................................................................7-44
Fuses..................................................................................7-45
Battery.................................................................................7-49
Headlight..............................................................................7-50
Taillight................................................................................7-51
Turnsignal/hazardlightbulb..........................................................7-51
CabWorkLights.......................................................................7-53
Parkbrake.............................................................................7-54
Windshieldwiperreservoir............................................................7-55
Steeringstopbolts.....................................................................7-56
Alternator..............................................................................7-57
Cabframe.............................................................................7-58
Fuelsystem............................................................................7-59
STORAGE
Storage-Storing..................................................................7-61

Storage-Check...................................................................7-62
8SPECIFICATIONS
Consumables...............................................................................8-1
Generalspecications......................................................................8-2
Wheeltreadsettings........................................................................8-3
Frontwheels-Weight......................................................................8-4
Engine-Generalspecication.............................................................8-5
Frame-Dimension........................................................................8-11
9ACCESSORIES
Frontballast-Install........................................................................9-1
Counterweight-Install......................................................................9-2
Rearwheelballasts-Install................................................................9-3
Fendersandguards-Install................................................................9-4
Factoryinstalledwinterpackages..........................................................9-6
10FORMSANDDECLARATIONS
Pre-deliveryreport-Owner'scopy........................................................10-1
Pre-deliveryreport-Dealer'scopy........................................................10-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
YourNEWHOLLANDdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'Delivery
Report'atthebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoanswer
anyquestionsthatmayariseregardingtheoperationofyourmachine.NewHollandT opServiceisalsoavailable.
Call1-866-NEWHLND(1-866-639-4563)oremail[email protected].
YourNEWHOLLANDdealercarriesacompletelineofgenuineNEWHOLLANDserviceparts.Thesepartsare
manufacturedandcarefullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.
Bepreparedtogiveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenordering
parts.Locatethesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanual
forthelocationofthemodelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
ProductIdenticationNumber(PIN)
DatePurchased
EngineModel
Engine(PIN)
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
ATTENTION:Theengineandfuelsystemonyourma-
chineisdesignedandbuilttogovernmentemissionstan-
dards.Tamperingbydealer,customers,operators,and
endusersisstrictlyprohibitedbylaw.Failuretocomply
couldresultingovernmentnes,reworkcharges,invalid
warranty,legalaction,andpossibleconscationofthe
machineuntilreworktooriginalconditioniscompleted.
Engineserviceand/orrepairsmustbedonebyacertied
technicianonly!
Improvements
CNHINDUSTRIALAMERICALLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeim-
provementsorchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomake
changesoradditionstotheequipmentsoldpreviously.
1-1

1-GENERALINFORMATION
Intendeduse
INTENDEDUSEOFYOURTRACTOR
Yourtractorisdesignedandmadetopull,tocarry,andto
poweravarietyofmountedortowedequipment,although
withinsomephysicallimits.Theworkingspeedandper-
formancemaydependonanumberofvariousparame-
ters,suchasweatherandterrainconditions.Thoughthe
tractorisdesignedtoperformincombinationwithavari-
etyofequipmentinmostcropsandconditions,theremay
beanumberofcombinationsofaboveparameters,for
whichthereisseveredegradationofperformanceofthe
tractorand/oritsmountedortrailedequipment.Ifyouno-
ticedegradationofperformance,contactyourdealerfor
assistance.Hemayhaveusefulinformationforimprove-
ments,orakitmaybeavailabletoenhancetheperfor-
mance.
•Donotusethetractorforanotherpurposethanin-
tendedbythemanufacturerandoutlinedinthisman-
ual.
•Donotusethetractorbeyonditslimitsofterraingradi-
entandstabilityasoutlinedfurtherinthismanual.Us-
ingthetractorbeyondtheselimitsmayresultinroll-over
ortip-over.Observetherecommendationsinthisman-
ual.
•Donotusethetractoronhigherspeedsthanallowed
bytheloadandtheenvironment.Awetsurfaceorother
lowadherenceconditionsmayincreasethebrakingdis-
tanceorresultinvehicleinstability.Alwaysadaptyour
travelingspeedaccordingtotheloadofthevehicleand
thecharacteristicsoftheroad.
•Donotusethetractornearoronsoftvergesofcanals
andbrooksorbanksandvergesthatareundermined
byrodents.Thetractormaysinksidewaysandroll-
over.
•Donotusethetractoronbrittlebridgeheadsandpoor
bridgeoors.Theseconstructionsmaycollapseand
causeroll-overofthetractor.Alwayscheckoutthe
conditionandcarryingcapacityofbridgesandramps
priortoengage.
•Donotusethetractorwithoutwearingtheseatrestraint
systemduringactivitieswhereroll-overortip-overhaz-
ardsexist.TheROPScaborROPSstructurewillonly
befullyeffectivewhenthedriverremainsattachedto
hisseat.
•Donotuseequipmentmountedonthetractorwhich
isnotcorrectlymatchingandrmlyxed.Suchequip-
mentmayincreasetheriskforroll-overandhitthetrac-
torwhencomingloose.Ensurethatthedimensions
ofthethree-pointlinkageinterfaceofboththetractor
andtheequipmentarematchingaccordingtothecate-
goriesdenedinISO730.Ensurethatthedimensions
andspeedofthePTOshaftonthetractorsarematch-
ingthoseoftheequipment.
•Donotusethetractorincombinationwithequipment,
withouthavingconsultedthespecicOperatorsManual
providedwiththeequipment.Thetractorisauniversal
tooltocarry,tow,anddriveavarietyofequipment.This
manualalonecannotprovideyouwithalltheinforma-
tionrequiredforthesafeoperationofthecombination.
•Donotusethetractorbeyonditslimitsofdynamicsta-
bility.Highspeed,abruptmaneuvers,andfastand
shortcorneringwillincreasetheriskofroll-over.
•Donotusethetractorforpullingwork,incaseswhere
youdonotknowwhethertheloadwillyield,forinstance
whenpullingstumps.Thetractormayipoverwhen
thestumpisnotyielding.
•Beextremelycautiouswhenworkingwiththetractoron
foragesiloswithoutlateralconcretewalls.Dualwheels
orawidetracksettingmayimprovethelateralstability
ofthetractor.
•Becautiousthatthecenterofgravityofthetractormay
increasewhenloadsonthefront-endloaderorthe
three-pointlinkageareraised.Intheseconditions,the
tractormayroll-overearlierthanexpected.
•Donotstepdownfromthetractorwithoutshuttingdown
thePTO,shiftingthetransmissiontoparkorneutraland
applyingtheparkbrake,unlesscontinuedPTOopera-
tionisrequiredforsomeequipment,suchaspumps
orwoodchippers.Thelatterequipmentmayhavean
emergencystopdeviceontheequipmentitself,ashu-
maninterventionisneededduringoperation.Butother
equipment,engagedanddrivenbythetractorwillhave
nomeanstostopthepowertransmission,otherthan
thePTOclutchofthetractor.
•Youshalltakethenecessaryprecautionstoalwaysbe
awareofthepossiblepresenceofbystanders,certainly
whenmaneuveringinconnedareas,suchasthefarm
yardandsheds.Keeppeopleawayfromthetractor
duringwork;askbystanderstoleavetheeld.There
isnotonlytherisktobeoverrunbythetractor,butob-
jectsejectedbysomeequipmentmountedonthetrac-
tor,suchasarotarymower,maycauseharm.Stones
maybethrownfurtherthanthemowedcrop.Paythe
necessaryattentionwhileoperatingnexttopublicroads
orfootpaths.Thrownobjectscangetprojectedout-
sidetheeldandhitunprotectedpeoplelikebikersor
pedestrians.Waittocuttheedgeoftheeldtillitis
clearofbystanders.
•Donotallowridersonthetractor;donotallowpeople
standingontheaccesswayorsteptothecabwhen
thetractorismoving.Yourviewtotheleftwillbeob-
structedandariderriskstofallfromthetractorduring
unforeseenorabruptmovements.
•Alwaysstayclearfromimplementsoperatingareaand
especiallydonotstandbetweentractorandtrailedve-
hicleeitherthree-pointlinkagewhenoperatingliftcon-
trols;ensurenobystandersareneartheseoperating
areas.
•Certainfunctionsofyourtractor,ifequippedwithaCVT
transmission,arecontrolledbysoftwareandsomeof
themaresafetyrelated.Donotattempttomodifyor
downloadsoftwarefromspurioussources.Settings
1-2

1-GENERALINFORMATION
andlogicsmaybedestroyedandaffectseriouslythe
functionofthetractor.Thismayresultinunpredictable
andunsafebehaviorofthetractor.Onlyyourdealeris
entitledtointerveneonthesoftwareofthetractor.He
hastheappropriatetoolsanddatasetsforitandowns
theofciallyreleasedsoftwareversionsandupdatesfor
yourtractor.
•Yourtractormaybeequippedwithanumberofsensors
tocontrolsafetyfunctions.Trippingthesesensorswill
resultinasafeoperationmode.Donotattempttoby-
passanyfunctiononthetractor.Youwillbeexposed
toserioushazards,andmoreover,thebehaviorofthe
tractormaybecomeunpredictable.
•Atractorhasonlyoneoperatorstationandisaoneman
operatedvehicle.Otherpeopleonoraroundthetractor
duringnormaloperationarenotallowed.
•Themachineisdesignedandproducedexclusivelyfor
agriculturaluse.
•Themachineisnotdesignedforlight/heavyforestryap-
plications;usageisprohibitedforforestryapplications.
•Allotherusewillbeconsideredtobecontrarytotheuse
speciedbyCNHIndustrialAmericaLLCwhocannot
beheldliablefordamagetopropertyorthemachine,
orforpersonalinjurieswhichmayresult.
•Personswhoriskimproperusewillthereforeassume
theresponsibilityforanyconsequencesarisingfrom
suchuse.
•Compliancewiththeinstructionsforuse,maintenance
andrepairsdescribedinthismanual,aretheessential
preconditionsfortheusespeciedbyCNHIndustrial
AmericaLLC.
•Themachinemustonlybeused,serviced,orrepaired
bypersonneltrainedintherelevantworkingmethods
andsafetyregulationsandwhohavebeenauthorized
toworkonthemachine.
•Theusermustalsoobservetherulesconcerninggen-
eralsafetyandaccidentprevention,includingtheHigh-
wayCodewhendrivingonpublichighways.
•Anyarbitrarymodicationsmadetothismachinewill
releaseCNHIndustrialAmericaLLCfromanyliability
resultingfromdamageorinjury.
•CNHIndustrialAmericaLLCandallitsdistributionor-
ganizations,inclusiveof,butnotrestrictedto,national,
regional,orlocaldistributors,cannotbeheldliablefor
damageresultingfromthemalfunctionofpartsand/or
componentsnotapprovedbyCNHIndustrialAmerica
LLC
•Undernocircumstanceswillaguaranteebeissued
forproductsmadeorsoldbyCNHIndustrialAmerica
LLCthataredamagedasaresultofthemalfunctionof
partsand/orcomponentsnotapprovedbyCNHIndus-
trialAmericaLLC.
•TheuseofbiodieselblendsmeetingSpecicationStan-
dardsASTM6751orEN14214areapprovedforyour
engineuptoB5(5%blendratio).Itishighlyrecom-
mendedtousebiodieselfuelfromaccreditedsuppliers
tomaintainqualityandconsistencyofthefuel.
1-3

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheNEWHOLLANDwarrantynullandvoid.
1-4