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SERVICE MANUAL
1/4
Print No. 84318454
T8010/T8020/T8030/T8040/T8050
Tractors
SERVICEMANUAL
T8010[Z8Rx06001-]
T8020[Z8Rx06001-]
T8030[Z8Rx06001-]
T8040[Z8Rx06001-]
T8050[Z8Rx06001-]
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Contents
INTRODUCTION
DISTRIBUTIONSYSTEMS.............................................................A
PRIMARYHYDRAULICPOWERSYSTEM...............................................A.10.A
PRIMARYHYDRAULICPOWERSYSTEMElectro-hydraulicremotevalve..............A.10.C
PNEUMATICSYSTEM....................................................................A.20.A
ELECTRICALPOWERSYSTEM.........................................................A.30.A
LIGHTINGSYSTEM.......................................................................A.40.A
ELECTRONICSYSTEM..................................................................A.50.A
FAULTCODES............................................................................A.50.A
POWERPRODUCTION.................................................................B
ENGINE...................................................................................B.10.A
FUELANDINJECTIONSYSTEM.........................................................B.20.A
ENGINECOOLANTSYSTEM............................................................B.50.A
LUBRICATIONSYSTEM..................................................................B.60.A
STARTINGSYSTEM......................................................................B.80.A
POWERTRAIN.............................................................................C
TRANSMISSIONPowershift..............................................................C.20.E
REARPTOHydraulic.....................................................................C.40.C
BARAXLE.................................................................................C.60.A
TRAVELLING................................................................................D
FRONTAXLE.............................................................................D.10.A
2WD-4WDSYSTEMHydraulic...........................................................D.14.C
STEERINGHydraulic.....................................................................D.20.C
SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEHydraulic.............................................................D.32.C
BRAKECONNECTIONHydraulic........................................................D.34.C
BRAKECONNECTIONPneumatic........................................................D.34.E
SUSPENSIONHydraulic.................................................................D.40.C
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WHEELSANDTRACKSWheels.........................................................D.50.C
BODYANDSTRUCTURE..............................................................E
SHIELD....................................................................................E.20.A
USERCONTROLSANDSEAT...........................................................E.32.A
USERCONTROLSANDSEATOperatorseat............................................E.32.C
USERPLATFORM........................................................................E.34.A
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning....................E.40.D
SAFETYSECURITYACCESSORIESSafety.............................................E.50.B
WORKINGARM............................................................................H
HITCHRearhitch.........................................................................H.10.C
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INTRODUCTION
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Contents
INTRODUCTION
Safetyrules.....................................................................................3
T8010,T8020,T8030,T8040,T8050
Torque..........................................................................................5
T8010,T8020,T8030,T8040,T8050
Capacities.......................................................................................8
T8010,T8020,T8030,T8040,T8050
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INTRODUCTION
Safetyrules
T8010,T8020,T8030,T8040,T8050
WARNING
Impropermachineoperationcancauseinjuryordeath.Alwaysoperateallmachinecontrolsfromtheopera-
tor’sseat.
84-60
WARNING
Beforestartingengine,studyoperator’smanualsafetymessages.Readallsafetysignsonmachine.Clear
theareaofotherpersons.Learnandpracticesafeuseofcontrolsbeforeoperating.Itisyourresponsibilityto
understandandfollowmanufacturer’sinstructionsonmachineoperation,service,andtoobservepertinent
lawsandregulations.Operatorsandservicemanualscanbeobtainedfromyourequipmentdealer.
D46-59C
WARNING
Ifyouwearclothingthatistoolooseordonotusethecorrectsafetyequipmentforyourjob,youcanbe
injured.Alwayswearclothingthatwillnotcatchonobjects.Extrasafetyequipmentthatcanberequired
includeshardhat,safetyshoes,earprotection,eyeorfaceprotection,heavyglovesandreectorclothing.
M492
WARNING
Whenworkingintheareaofthefanbeltwiththeenginerunning,avoidlooseclothingifpossible,anduse
extremecaution.
M493
WARNING
Whendoingchecksandtestsontheequipmenthydraulics,followtheproceduresastheyarewritten.DO
NOTchangetheprocedure.
M494
WARNING
Lowerallattachmentstothegroundorusestandstosafelysupporttheattachmentsbeforeyoudoanymain-
tenanceorservice.
M496
WARNING
Fluidunderpressurecanhavesufcientforcetopenetratetheskin,causingseriouspersonalinjury.Always
protecttheskinandeyesfromescapinguidunderpressure.Beforedisconnectinglinesorttings,besure
toreleaseallpressurebyoperatingthetractorcontrolvalves.Beforeapplyingpressuretothesystem,be
sureallconnectionsaretightandthathosesandconnectionsarenotdamaged.Ifinjuredbyescapinguid,
obtainmedicalassistanceatonce.Seriousinfectionorreactioncandevelopifmedicaltreatmentisnotad-
ministeredimmediately.Failuretocomplycouldresultindeathorseriousinjury.
M1184
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INTRODUCTION
WARNING
Hydraulicuidescapingunderpressurecanhaveenoughforcetopenetratetheskin.Hydraulicuidmay
alsoinfectaminorcutoropeningintheskin.Ifinjuredbyescapinguid,seeadoctoratonce.Serious
infectionorreactioncanresultifmedicaltreatmentisnotgivenimmediately.Makesureallconnectionsare
tightandthathosesandlinesareingoodconditionbeforeapplyingpressuretothesystem.Relieveall
pressurebeforedisconnectingthelinesorperformingotherworkonthehydraulicsystem.Tondaleak
underpressureuseasmallpieceofcardboardorwood.Neverusehands.Failuretocomplycouldresultin
deathorseriousinjury.
M252A
WARNING
Whenremovinghardenedpinssuchasapivotpin,orahardenedshaft,useasofthead(brassorbronze)
hammeroruseadrivermadefrombrassorbronzeandasteelheadhammer.
M497
WARNING
Whenusingahammertoremoveandinstallpivotpinsorseparatepartsusingcompressedairorusinga
grinder,weareyeprotectionthatcompletelyenclosestheeyes(approvedgogglesorotherapprovedeye
protectors).
M498
WARNING
Usesuitableoor(service)jacksorchainhoisttoraisewheelsortracksofftheoor.Alwaysblockmachine
inplacedwithsuitablesafetystands.
M499
WARNING
Whenservicingorrepairingthemachine.Keeptheshopoorandoperatorscompartmentandstepsfreeof
oil,water,grease,tools,etc.Useanoilabsorbingmaterialandorshopclothsasrequired.Usesafepractices
atalltimes.
M500
WARNING
Batteriescontainacidandexplosivegas.Explosionscanresultfromsparks,amesorwrongcablecon-
nections.ToconnectthejumpercablescorrectlytothebatteryofthismachineseetheOperatorsManual.
Failuretofollowtheseinstructionscancauseseriousinjuryordeath.
M504
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INTRODUCTION
Torque
T8010,T8020,T8030,T8040,T8050
Decimalhardware
Grade5bolts,nutsandstuds
SizeNmlbin/lbft
1/4in12-15Nm108-132lbin
5/16in23-28Nm204-252lbin
3/8in48-57Nm420-504lbin
7/16in73-87Nm54-64lbft
1/2in109-130Nm80-96lbft
9/16in149-179Nm110-132lbft
5/8in203-244Nm150-180lbft
3/4in366-439Nm270-324lbft
7/8in542-651Nm400-480lbft
1in787-944Nm580-696lbft
1-1/8in1085-1193Nm800-880lbft
1-1/4in1519-1681Nm1120-1240lbft
1-3/8in1980-2278Nm1460-1680lbft
1-1/2in2631-2983Nm1940-2200lbft
Grade8bolts,nutsandstuds
SizeNmlbin/lbft
1/4in16-20Nm144-180lbin
5/16in33-39Nm288-348lbin
3/8in61-73Nm540-648lbin
7/16in95-114Nm70-84lbft
1/2in149-179Nm110-132lbft
9/16in217-260Nm160-192lbft
5/8in298-358Nm220-264lbft
3/4in515-618Nm380-456lbft
7/8in814-976Nm600-720lbft
1in1220-1465Nm900-1080lbft
1-1/8in1736-1953Nm1280-1440lbft
1-1/4in2468-2712Nm1820-2000lbft
1-3/8in3227-3688Nm2380-2720lbft
1-1/2in4285-4827Nm3160-3560lbft
NOTE:UsethicknutswithGrade8bolts.
Metrichardware
Grade8.8bolts,nutsandstuds
SizeNmlbin/lbft
4mm3-4Nm24-36lbin
5mm7-8Nm60-72lbin
6mm11-12Nm96-108lbin
8mm26-31Nm228-276lbin
10mm52-61Nm456-540lbin
12mm90-107Nm66-79lbft
14mm144-172Nm106-127lbft
16mm217-271Nm160-200lbft
20mm434-515Nm320-380lbft
24mm675-815Nm500-600lbft
30mm1250-1500Nm920-1100lbft
36mm2175-2600Nm1600-1950lbft
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